Capacitor aluminum foil detection device

By designing an aluminum foil detection device containing multiple sets of clamping components and adjustment components, the problems of low detection efficiency and difficulty in angle adjustment in the prior art are solved, and efficient and comprehensive detection of aluminum foil is achieved.

CN222791834UActive Publication Date: 2025-04-25HUNAN KANGLI ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422007552.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-04-25
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

During the use of existing aluminum foil detection devices, the aluminum foil needs to be clamped and fixed, but the clamping structure is fixed, making it difficult to adjust the angle of the aluminum foil. The detection methods are mostly random inspections, and manual inspection efficiency is low, resulting in low all-round inspection efficiency.

Method used

An aluminum foil detection device including a base, a moving frame, a driving assembly, a guide assembly, a adjustment assembly, a transmission assembly and a clamping assembly is designed. The synchronous detection of the aluminum foil is achieved through the arrangement of multiple sets of clamping assembly, and the clamping assembly is driven to adjust the angle through the adjustment assembly and the transmission assembly to achieve all-round detection.

Benefits of technology

The efficiency of aluminum foil detection is improved, and all-round detection of aluminum foil is realized, which avoids the problem of low manual detection efficiency and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum foil detection devices, in particular to a capacitor aluminum foil detection device. The problems that in the using process of a traditional aluminum foil detection device, if manual detection is carried out, the detection efficiency is affected, the work progress is slow, and therefore all-directional detection is inconvenient to achieve, and the aluminum foil detection efficiency is inconvenient to improve are solved. The utility model provides a capacitor aluminum foil detection device. The capacitor aluminum foil detection device comprises an adjusting assembly and a clamping assembly. Compared with the problems that in the using process of a traditional aluminum foil detection device, if manual detection is carried out, the detection efficiency is affected, the detection work progress is slow, and therefore all-directional detection and improvement of the aluminum foil detection efficiency are inconvenient to achieve, the aluminum foil detection device is provided with the adjusting structure and the clamping structure; multiple sets of aluminum foils can be clamped and fixed through the multiple sets of clamping structures, so that the aluminum foil detection efficiency can be improved, the aluminum foils can be driven to be subjected to angle adjustment by starting the adjusting structure, and then the purpose of omni-directional detection can be achieved.
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Description

Technical Field

[0001] This utility model relates to the technical field of aluminum foil detection devices, and in particular to a capacitor aluminum foil detection device. Background Technology

[0002] In the production process of aluminum electrolytic capacitors, aluminum foil needs to be cut to the appropriate size. However, due to prolonged use of the cutting tools, the edges of the cut aluminum foil tend to have more burrs. When the burrs increase, short circuits can occur between the anode and cathode foils of the manufactured aluminum electrolytic capacitors because the burrs puncture the electrolytic paper. This utility model relates to the technical field of aluminum foil testing devices. With social development, the aluminum foil testing device industry is becoming increasingly advanced, and aluminum foil testing devices are constantly being improved to meet production needs. Most aluminum foil testing devices have the function of detecting aluminum foil quality, but comprehensive testing and improved efficiency are still insufficient. They are inconvenient to operate and use, requiring clamping and fixing of the aluminum foil. Due to the fixed clamping structure, it is inconvenient to adjust the angle of the clamped aluminum foil. Furthermore, aluminum foil testing is usually done by sampling; manual testing would affect testing efficiency and slow down the testing process, thus hindering the achievement of comprehensive testing and improved efficiency. Utility Model Content

[0003] To overcome the problems that aluminum foil inspection devices require clamping and fixing during use, the fixed clamping structure makes it inconvenient to adjust the angle of the clamped aluminum foil. Furthermore, aluminum foil inspection is usually carried out by sampling, and manual inspection would affect the inspection efficiency and slow down the inspection process, thus making it difficult to achieve comprehensive inspection and improve the efficiency of aluminum foil inspection.

[0004] The technical solution of this utility model is as follows: a capacitor aluminum foil detection device, including a base, a movable frame, a driving component, a guiding component, an adjusting component, a transmission component, and a clamping component; the driving component is arranged above the base, the movable frame is arranged on one side of the driving component, the guiding component is arranged at one end of the movable frame, the adjusting component is arranged inside the movable frame, the transmission component is arranged on one side of the adjusting component, and the clamping component is arranged on the side wall of the transmission component.

[0005] Preferably, when aluminum foil needs to be inspected, the aluminum foil is first clamped and fixed by the clamping assembly. At the same time, by setting multiple sets of clamping assemblies, multiple sets of aluminum foil can be clamped and fixed, so that the aluminum foil can be inspected simultaneously, thereby improving the efficiency of aluminum foil inspection. Furthermore, the start adjustment assembly can drive the clamping assembly to rotate and adjust through the transmission assembly, thereby achieving the effect of angle adjustment of the clamped aluminum foil, thus achieving the purpose of all-round inspection of the aluminum foil.

[0006] Preferably, the drive assembly includes a dust cover, a mounting bracket, a drive motor, and a drive shaft; the mounting bracket is provided on the top of the base, the dust cover is provided on the side wall of the mounting bracket, the drive motor is provided inside the dust cover, and the drive shaft is provided at the output end of the drive motor; starting the drive motor can drive the drive shaft to rotate, thereby driving the guide assembly to move in a guiding manner, and the dust cover can provide dust protection for the drive motor.

[0007] Preferably, the guide assembly includes a threaded rod and a movable block; the threaded rod is provided inside the fixed frame, one end of the threaded rod is fixedly connected to the drive shaft, and the other end of the threaded rod is rotatably connected to the inner wall of the fixed frame. A movable block is provided on the side wall of the threaded rod, and the movable block is threadedly connected to the threaded rod. The top of the movable block is fixedly connected to one end of the movable frame. The drive shaft can drive the movable block to move in a guiding manner through the threaded rod, and the movable block can drive the movable frame to move in a guiding manner, thereby driving the clamping assembly to move in a guiding manner.

[0008] Preferably, the guiding assembly also includes a guide rod, a guide frame, and a guide block; a guide frame is provided above the base, a guide rod is provided inside the guide frame, a guide block is provided on the side wall of the guide rod, the guide block is slidably connected to the guide rod, and the top of the guide block is fixedly connected to the other end of the movable frame; when the movable frame moves, it requires the cooperation of the guide rod, the guide frame, and the guide block, and the movable frame can drive the guide block to move through the guide rod, thereby achieving a stable movement effect.

[0009] Preferably, the adjustment assembly includes a mounting slot, an electrically controlled lifting rod, a mounting block, and a rotating shaft; the inner wall of the movable frame has a mounting slot, the electrically controlled lifting rod is installed inside the mounting slot, the mounting block is installed above the electrically controlled lifting rod, the rotating shaft is installed inside the mounting block, and the rotating shaft is rotatably connected to the mounting block; when it is necessary to adjust the angle of the clamping assembly, the electrically controlled lifting rod can be activated to lift and move the rotating shaft through the mounting block.

[0010] Preferably, the transmission assembly includes a rotating gear and a fixed toothed plate; a rotating gear is provided at one end of the rotating shaft, and a fixed toothed plate is provided on the inner wall of the mounting groove, with the rotating gear meshing with the fixed toothed plate; then, the rotating gear can drive the rotating shaft to rotate and adjust through the fixed toothed plate, thereby driving the clamping assembly to achieve the effect of rotation adjustment.

[0011] Preferably, the clamping assembly includes a mounting cylinder, a fixed clamping plate, a positioning spring, a mounting shaft, a connecting hole, a movable clamping plate, and a connecting block. A mounting cylinder is provided outside the rotating shaft, a fixed clamping plate is provided on the side wall of the mounting cylinder, mounting shafts are provided on both sides of the fixed clamping plate, a movable clamping plate is provided on one side of the fixed clamping plate, and connecting blocks are provided on both sides of the movable clamping plate. A connecting hole is provided inside the connecting block, and the connecting block is rotatably connected to the mounting shaft through the connecting hole. A positioning spring is provided on the side wall of the fixed clamping plate, and one end of the positioning spring is fixedly connected to the side wall of the movable clamping plate. Next, by pressing down on the lower end of the movable clamping plate, the movable clamping plate is rotated and adjusted via the connecting block and the mounting shaft. Then, the aluminum foil is placed between the upper end of the fixed clamping plate and the movable clamping plate. Subsequently, the movable clamping plate is released. According to the rebound force generated by the elastic deformation of the positioning spring, the positioning spring can drive the movable clamping plate to reset and adjust, thereby clamping and fixing the aluminum foil. At the same time, by setting multiple sets of clamping components, multiple sets of aluminum foil can be clamped and fixed, thereby enabling simultaneous detection of aluminum foil and improving the efficiency of aluminum foil detection.

[0012] The beneficial effects of this utility model are:

[0013] 1. Compared to traditional aluminum foil inspection devices, which require clamping and fixing the aluminum foil during use, making angle adjustment inconvenient due to the fixed clamping structure, and the fact that aluminum foil inspection is usually done by sampling, which reduces efficiency and slows down the inspection process if done manually, thus hindering comprehensive inspection and improving efficiency, this aluminum foil inspection device uses an adjustment and clamping structure. Multiple clamping structures can clamp and fix multiple sets of aluminum foil, allowing for simultaneous inspection and improving efficiency. Furthermore, activating the adjustment structure can drive the clamping structure to rotate and adjust the angle of the clamped aluminum foil, thus achieving comprehensive inspection.

[0014] 2. When aluminum foil needs to be inspected, firstly, press down on the lower end of the movable clamping plate. The movable clamping plate is then rotated and adjusted via the connecting block and the mounting shaft. Next, place the aluminum foil between the upper end of the fixed clamping plate and the movable clamping plate. Then, release the movable clamping plate. Based on the rebound force generated by the elastic deformation of the positioning spring, the positioning spring can drive the movable clamping plate to reset and adjust, thereby clamping and fixing the aluminum foil. At the same time, by setting multiple sets of clamping components, multiple sets of aluminum foil can be clamped and fixed, thus enabling simultaneous inspection of aluminum foil and improving the efficiency of aluminum foil inspection.

[0015] 3. When the angle of the clamping component needs to be adjusted, the electric lifting rod can be activated to lift and move the rotating shaft through the mounting block. Then, the rotating gear can drive the rotating shaft to rotate and adjust through the fixed tooth plate, thereby achieving the effect of angle adjustment of the clamped aluminum foil, and thus achieving the purpose of all-round inspection of the aluminum foil. Attached Figure Description

[0016] Figure 1 The diagram shown is a first three-dimensional structural schematic of a capacitor aluminum foil detection device according to this utility model.

[0017] Figure 2 The diagram shown is a partial three-dimensional structural schematic of a capacitor aluminum foil detection device according to this utility model.

[0018] Figure 3 The diagram shown is a partial three-dimensional structural schematic of a capacitor aluminum foil detection device according to the present invention.

[0019] Figure 4 The diagram shown is a three-dimensional structural schematic of a capacitor aluminum foil detection device according to the present invention.

[0020] Explanation of reference numerals in the attached drawings: 1. Drive assembly; 2. Guide assembly; 3. Adjustment assembly; 4. Transmission assembly; 5. Clamping assembly; 6. Base; 7. Moving frame; 101. Dustproof shell; 102. Fixed frame; 103. Drive motor; 104. Drive shaft; 201. Threaded rod; 202. Moving block; 203. Guide rod; 204. Guide block; 205. Guide frame; 301. Mounting slot; 302. Electrically controlled lifting rod; 303. Mounting block; 304. Rotating shaft; 401. Rotating gear; 402. Fixed gear plate; 501. Mounting cylinder; 502. Fixed clamping plate; 503. Movable clamping plate; 504. Positioning spring; 505. Mounting shaft; 506. Connecting block; 507. Connecting hole. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please see Figure 1 This utility model provides an embodiment: a capacitor aluminum foil detection device, including a base 6, a movable frame 7, a drive component 1, a guide component 2, an adjustment component 3, a transmission component 4, and a clamping component 5; the drive component 1 is arranged above the base 6, the movable frame 7 is arranged on one side of the drive component 1, the guide component 2 is arranged at one end of the movable frame 7, the adjustment component 3 is arranged inside the movable frame 7, the transmission component 4 is arranged on one side of the adjustment component 3, and the clamping component 5 is arranged on the side wall of the transmission component 4.

[0023] Please see Figure 2The drive assembly 1 includes a dustproof shell 101, a fixed frame 102, a drive motor 103, and a drive shaft 104. The fixed frame 102 is positioned above the base 6, and a dustproof shell 101 is mounted on the side wall of the fixed frame 102. The drive motor 103 is housed inside the dustproof shell 101, and the drive shaft 104 is mounted on the output end of the drive motor 103. Starting the drive motor 103 rotates the drive shaft 104, thereby guiding the guide assembly 2. The dustproof shell 101 also provides dust protection for the drive motor 103. The guide assembly 2 includes a threaded rod 201 and a moving block 202. The threaded rod 201 is housed inside the fixed frame 102. One end of the threaded rod 201 is fixedly connected to the drive shaft 104, and the other end is rotatably connected to the inner wall of the fixed frame 102. A moving block 202 is mounted on the side wall of the threaded rod 201. The moving block 202 is connected to the threaded rod 201. The moving block 202 is fixedly connected to one end of the moving frame 7 via a threaded connection. The drive shaft 104 can drive the moving block 202 to move in a guided manner via the threaded rod 201. The moving block 202 can drive the moving frame 7 to move in a guided manner, thereby driving the clamping assembly 5 to move in a guided manner. The guide assembly 2 also includes a guide rod 203, a guide frame 205, and a guide block 204. A guide frame 205 is provided on the top of the base 6. A guide rod 203 is provided inside the guide frame 205. A guide block 204 is provided on the side wall of the guide rod 203. The guide block 204 is slidably connected to the guide rod 203. The top of the guide block 204 is fixedly connected to the other end of the moving frame 7. When the moving frame 7 moves, it needs to cooperate with the guide rod 203, the guide frame 205, and the guide block 204. The moving frame 7 can drive the guide block 204 to move in a guided manner via the guide rod 203, thereby achieving a stable movement effect.

[0024] Please see Figure 3-4In this embodiment, the adjustment component 3 includes a mounting groove 301, an electrically controlled lifting rod 302, a mounting block 303, and a rotating shaft 304; the inner wall of the movable frame 7 is provided with a mounting groove 301, the electrically controlled lifting rod 302 is disposed inside the mounting groove 301, the mounting block 303 is disposed above the electrically controlled lifting rod 302, the rotating shaft 304 is disposed inside the mounting block 303, and the rotating shaft 304 is rotatably connected to the mounting block 303; when it is necessary to adjust the angle of the clamping component 5, the electrically controlled lifting rod 302 is activated, which can drive the rotating shaft 304 to lift and move through the mounting block 303; the transmission component 4 The shaft 304 includes a rotating gear 401 and a fixed toothed plate 402. One end of the rotating shaft 304 is provided with the rotating gear 401, and the inner wall of the mounting groove 301 is provided with the fixed toothed plate 402. The rotating gear 401 meshes with the fixed toothed plate 402. The rotating gear 401 can then drive the rotating shaft 304 to rotate and adjust via the fixed toothed plate 402, thereby driving the clamping assembly 5 to achieve the effect of rotation adjustment. The clamping assembly 5 includes a mounting cylinder 501, a fixed clamping plate 502, a positioning spring 504, a mounting shaft 505, a connecting hole 507, a movable clamping plate 503, and a connecting block 506. The rotating shaft 304... An external mounting cylinder 501 is provided on the outside of component 4. A fixed clamping plate 502 is provided on the side wall of the mounting cylinder 501. A mounting shaft 505 is provided on both sides of the fixed clamping plate 502. A movable clamping plate 503 is provided on one side of the fixed clamping plate 502. A connecting block 506 is provided on both sides of the movable clamping plate 503. A connecting hole 507 is provided inside the connecting block 506. The connecting block 506 is rotatably connected to the mounting shaft 505 through the connecting hole 507. A positioning spring 504 is provided on the side wall of the fixed clamping plate 502. One end of the positioning spring 504 is fixedly connected to the side wall of the movable clamping plate 503. By adjusting the movable clamping plate 502... Press down on the lower end of 3, and the movable clamp 503 rotates and adjusts with the mounting shaft 505 via the connecting block 506. Then, place the aluminum foil between the upper ends of the fixed clamp 502 and the movable clamp 503. Subsequently, release the movable clamp 503. According to the rebound force generated by the elastic deformation of the positioning spring 504, the positioning spring 504 can drive the movable clamp 503 to reset and adjust, thereby clamping and fixing the aluminum foil. At the same time, through the setting of multiple sets of clamping components 5, multiple sets of aluminum foil can be clamped and fixed, thereby enabling simultaneous detection of aluminum foil and improving the efficiency of aluminum foil detection.

[0025] When working, when it is necessary to inspect the aluminum foil, firstly, the lower end of the movable clamp 503 is pressed, and the movable clamp 503 is rotated and adjusted by the connecting block 506 and the mounting shaft 505.

[0026] Then, place the aluminum foil between the fixed clamp 502 and the upper end of the movable clamp 503. Then, release the movable clamp 503. According to the rebound force generated by the elastic deformation of the positioning spring 504, the positioning spring 504 can drive the movable clamp 503 to reset and adjust, so as to clamp and fix the aluminum foil.

[0027] Meanwhile, by setting up multiple sets of clamping components 5, multiple sets of aluminum foil can be clamped and fixed, thereby enabling simultaneous detection of aluminum foil and improving the efficiency of aluminum foil detection.

[0028] Furthermore, when it is necessary to adjust the angle of the clamping component 5, the electric lifting rod 302 can be activated to drive the rotating shaft 304 to lift and move through the mounting block 303;

[0029] Then, rotating gear 401 can drive rotating shaft 304 to rotate and adjust through fixed gear plate 402, thereby driving the clamped aluminum foil to achieve the effect of angle adjustment, and thus achieving the purpose of all-round detection of aluminum foil.

[0030] Through the above steps, when aluminum foil needs to be inspected, firstly, the aluminum foil is clamped and fixed by the clamping component 5. At the same time, by setting multiple sets of clamping components 5, multiple sets of aluminum foil can be clamped and fixed, so that the aluminum foil can be inspected simultaneously, thereby improving the efficiency of aluminum foil inspection. Furthermore, the start adjustment component 3 can drive the clamping component 5 to rotate and adjust through the transmission component 4, thereby achieving the effect of angle adjustment of the clamped aluminum foil, thus achieving the purpose of all-round inspection of the aluminum foil.

[0031] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A capacitor aluminum foil detection device, comprising a base (6); characterized in that: The invention also comprises a movable frame (7), a driving assembly (1), a guiding assembly (2), an adjusting assembly (3), a transmission assembly (4) and a clamping assembly (5); the driving assembly (1) is arranged above the base (6); the movable frame (7) is arranged on one side of the driving assembly (1); the guiding assembly (2) is arranged at one end of the movable frame (7); the adjusting assembly (3) is arranged inside the movable frame (7); the transmission assembly (4) is arranged on one side of the adjusting assembly (3); and the clamping assembly (5) is arranged on the side wall of the transmission assembly (4).

2. A capacitor aluminum foil detection device according to claim 1, characterized in that: The driving assembly (1) comprises a dustproof shell (101), a fixing frame (102), a driving motor (103) and a driving shaft (104); the fixing frame (102) is arranged above the base (6), the dustproof shell (101) is arranged on the side wall of the fixing frame (102), the driving motor (103) is arranged inside the dustproof shell (101), and the driving shaft (104) is arranged at the output end of the driving motor (103).

3. A capacitor aluminum foil detection device according to claim 2, characterized in that: The guide assembly (2) comprises a threaded rod (201) and a moving block (202); the threaded rod (201) is arranged inside the fixed frame (102); one end of the threaded rod (201) is fixedly connected to the driving shaft (104); the other end of the threaded rod (201) is rotatably connected to the inner wall of the fixed frame (102); a moving block (202) is arranged on the side wall of the threaded rod (201); the moving block (202) is threadably connected to the threaded rod (201); and the upper part of the moving block (202) is fixedly connected to one end of the moving frame (7).

4. A capacitor aluminum foil detection device according to claim 1, characterized in that: The guide assembly (2) further comprises a guide rod (203), a guide frame (205) and a guide block (204); the guide frame (205) is arranged above the base (6), the guide rod (203) is arranged inside the guide frame (205), the guide block (204) is arranged on the side wall of the guide rod (203), the guide block (204) is slidably connected to the guide rod (203), and the top of the guide block (204) is fixedly connected to the other end of the movable frame (7).

5. A capacitor aluminum foil detection device according to claim 1, characterized in that: The adjustment component (3) comprises a mounting groove (301), an electric-controlled lifting rod (302), a mounting block (303) and a rotating shaft (304); the mounting groove (301) is provided on the inner wall of the movable frame (7); the electric-controlled lifting rod (302) is arranged inside the mounting groove (301); the mounting block (303) is arranged above the electric-controlled lifting rod (302); the rotating shaft (304) is arranged inside the mounting block (303); and the rotating shaft (304) is rotatably connected to the mounting block (303).

6. A capacitor aluminum foil detection device according to claim 5, characterized in that: The transmission assembly (4) comprises a rotating gear (401) and a fixed tooth plate (402); one end of the rotating shaft (304) is provided with the rotating gear (401), the inner wall of the mounting groove (301) is provided with the fixed tooth plate (402), and the rotating gear (401) is meshed with the fixed tooth plate (402).

7. A capacitor aluminum foil detection device according to claim 1, characterized in that: The clamping assembly (5) comprises a mounting cylinder (501), a fixed clamping plate (502), a positioning spring (504), a mounting shaft (505), a connecting hole (507), a movable clamping plate (503) and a connecting block (506); the mounting cylinder (501) is arranged outside the rotating shaft (304), the fixed clamping plate (502) is arranged on the side wall of the mounting cylinder (501), the mounting shafts (505) are arranged on both sides of the fixed clamping plate (502), and the fixed clamping plate (503) is arranged on the side wall of the rotating shaft (304). A movable splint (503) is provided on one side of the fixed splint (502), connecting blocks (506) are provided on both sides of the movable splint (503), a connecting hole (507) is provided inside the connecting block (506), the connecting block (506) is rotatably connected to the mounting shaft (505) through the connecting hole (507), and a positioning spring (504) is provided on the side wall of the fixed splint (502), and one end of the positioning spring (504) is fixedly connected to the side wall of the movable splint (503).