Ceramic composite pipe elbow assembling tool
By designing a ceramic composite pipe bend assembly tool with built-in laser ranging sensor, the problem that traditional ceramic composite pipes are difficult to meet the needs in complex pipeline layout is solved, and the rapid and accurate connection between arc-shaped stainless steel pipes and ceramic pipes is achieved.
Patent Information
- Application Number
- CN202421653550.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-12
AI Technical Summary
In complex pipeline layouts, especially when bending pipes are frequently used, traditional straight-tube ceramic composite pipes cannot meet the needs of pipeline layout, and the docking process of arc-shaped bent pipes is cumbersome, making it difficult to achieve fast and accurate concentric docking.
A ceramic composite pipe bend assembly tool is designed, with a built-in laser ranging sensor. Combined with the design of balls and telescopic parts, it can accurately measure the concentricity of arc-shaped stainless steel pipes and arc-shaped ceramic pipes, and through the height of the fixed seat and the rotating seat, it ensures that the concentricity of the pipe fittings meets the requirements and achieves smooth docking.
Through the precise measurement of laser ranging sensors and the design of tooling, the butt process of curved stainless steel pipes and curved ceramic pipes is significantly simplified, and the accuracy and efficiency of docking is improved. It is suitable for pipe fittings of different diameters.
Smart Images

Figure CN222791905U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of composite pipe bending assembly, in particular to a ceramic composite pipe bending assembly tool. Background Art
[0002] Ceramic composite pipes are widely used in pipeline systems for conveying granular materials, abrasive granular materials and corrosive media due to their excellent wear and corrosion resistance. However, in some complex pipeline layouts, such as elbows and special connections, it is not always feasible to directly use ceramic composite pipes for connection. Especially in occasions where elbows are frequently used, traditional straight ceramic composite pipes cannot meet the needs of pipeline layout. To solve this problem, engineers usually use specially designed ceramic composite pipe fittings, such as curved elbows, to meet the needs of complex pipeline layouts.
[0003] At present, curved ceramic tubes are often installed on curved curved tubes when transporting materials. However, docking is difficult. The common method is to use a tool to place the curved stainless steel tube and the curved ceramic tube on concentric circular plates respectively, clamp them, adjust the position so that the two tubes are concentric, and then rotate the curved ceramic tube part to dock with the curved stainless steel tube. However, it is difficult to manually adjust the concentricity of the two tubes, and it often takes many failures to complete the docking. Utility Model Content
[0004] In order to solve the above problems, the utility model provides a ceramic composite pipe bending assembly tool with a distance detection function, which can detect whether the arc-shaped stainless steel pipe and the arc-shaped ceramic pipe are concentric.
[0005] In order to solve the above-mentioned technical problems, the technical solution proposed by the utility model is: a ceramic composite pipe bending assembly tool, including a fixed seat and a rotating seat, a round rod is connected above the fixed seat, and a bracket is rotatably connected to the upper end of the round rod, and the rotating seat is fixedly connected below the bracket. The fixed seat is flush with the rotating seat, and a plurality of clamping parts are fixedly provided on the fixed seat and the rotating seat. A rotating sleeve is rotatably connected on the round rod, and a lifting ring is provided on the outside of the rotating sleeve. A telescopic part is connected to one side of the lifting ring, and a ball is rotatably connected to the end of the telescopic part, and a laser ranging sensor facing the ball is connected to the telescopic part.
[0006] Furthermore, a base is fixedly connected below the fixing seat, and a handle is connected to the bracket.
[0007] Based on the above features, the base can support the fixed seat to facilitate the adjustment of the arc-shaped stainless steel tube and the arc-shaped ceramic tube, and the handle can conveniently rotate the rotating seat to achieve the docking assembly of the arc-shaped stainless steel tube and the arc-shaped ceramic tube.
[0008] Furthermore, the fixed seat and the rotating seat are both provided with a plurality of extending plates, the clamping member is fixedly arranged above the extending end of the extending plate and is at the same distance from the round rod, and there are no less than three extending plates on the fixed seat and the rotating seat.
[0009] Based on the above features, the arrangement of multiple protruding plates and clamping members can ensure stable clamping of the arc-shaped stainless steel tube and the arc-shaped ceramic tube. The clamping members are at the same distance from the round rod, which can ensure that the arc-shaped stainless steel tube and the arc-shaped ceramic tube are placed in a nearly concentric position, which is convenient for quick adjustment.
[0010] Furthermore, the clamping member includes a limit bar and a curved cover plate, the limit bar is a curved bar, two limit bars are arranged in parallel, the curved cover plate is rotatably connected to the extension plate and is arranged above the limit bar, the inner side of the curved cover plate is arranged toward the limit bar and a fixed cushion is connected to the inner wall, and the curved cover plate is connected and fixed to the extension plate by bolts.
[0011] Based on the above characteristics, the limit strip can effectively limit the arc-shaped stainless steel tube and the arc-shaped ceramic tube so that the two are concentric, and the fixed cushion can press and fix the arc-shaped stainless steel tube and the arc-shaped ceramic tube, which can not only achieve stable fixation but also avoid damage to the arc-shaped stainless steel tube and the arc-shaped ceramic tube.
[0012] Furthermore, the lifting ring includes symmetrically arranged arc-shaped clamping plates, one end of the two arc-shaped clamping plates are rotatably connected, and the other end of the arc-shaped clamping plates is fixed by bolt connection.
[0013] Based on the above features, the rotatably connected arc-shaped clamping plate is convenient for opening and adjusting the height of the lifting ring, and the operation is simple and convenient.
[0014] Furthermore, the telescopic member includes a telescopic tube and a telescopic rod, one end of the telescopic tube is fixedly connected to the lifting ring, one end of the telescopic rod is slidably arranged inside the other end of the telescopic tube, and a tightening bolt for fixing the telescopic rod is threadedly connected on the telescopic tube.
[0015] Based on the above features, the telescopic rod can be slidably adjusted in the telescopic tube and fixed by a tightening bolt, which is convenient for quickly adjusting the length of the telescopic member according to the size requirements of the arc-shaped stainless steel tube and the arc-shaped ceramic tube, which is convenient and practical.
[0016] Compared with the prior art, the utility model has the following advantages: a laser distance measuring sensor is built into the tooling, and with the design of the ball and the telescopic part, the concentricity of the arc-shaped stainless steel tube and the arc-shaped ceramic tube respectively fixed on the fixed seat and the rotating seat can be accurately measured, which is convenient for detecting and adjusting the position of the pipe fittings before docking and assembly. With the design that the fixed seat is flush with the rotating seat in height, it can ensure that the concentricity of the arc-shaped stainless steel tube and the arc-shaped ceramic tube meets the requirements and realizes smooth docking. The length and height of the telescopic part are adjustable, which is suitable for detecting arc-shaped stainless steel tubes and arc-shaped ceramic tubes of different calibers. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The utility model is a three-dimensional Figure 1 ;
[0018] Figure 2 The utility model is a three-dimensional Figure 2 ;
[0019] Figure 3 It is the front view of the utility model;
[0020] Figure 4 It is a top view of the utility model.
[0021] As shown in the figure: 1. Fixed seat; 2. Rotating seat; 3. Round rod; 4. Bracket; 5. Rotating sleeve; 6. Ball; 7. Laser ranging sensor; 8. Base; 9. Handle; 10. Extension plate; 11. Limiting strip; 12. Arc cover plate; 13. Fixed cushion; 14. Arc splint; 15. Telescopic tube; 16. Telescopic rod; 17. Tightening bolt. DETAILED DESCRIPTION
[0022] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0023] Combined with Figure 2 , Attachment Figure 3 A ceramic composite pipe bending assembly tool comprises a fixed seat 1 and a rotating seat 2. A round rod 3 is connected above the fixed seat 1. A bracket 4 is rotatably connected to the upper end of the round rod 3. The rotating seat 2 is fixedly connected below the bracket 4. A base 8 is fixedly connected below the fixed seat 1. A handle 9 is connected on the bracket 4. The base 8 can support the fixed seat 1 to facilitate the adjustment of the arc-shaped stainless steel pipe and the arc-shaped ceramic pipe. The handle 9 facilitates the rotation of the rotating seat 2 to achieve the docking assembly of the arc-shaped stainless steel pipe and the arc-shaped ceramic pipe.
[0024] Combined with Figure 1 , Attachment Figure 2 , Attachment Figure 3 The fixed seat 1 is flush with the rotating seat 2 in height, and a plurality of clamping members are fixedly provided on the fixed seat 1 and the rotating seat 2. A plurality of extending plates 10 are provided on the fixed seat 1 and the rotating seat 2. The clamping members are fixedly provided above the extending ends of the extending plates 10 and are at the same distance from the round rod 3. There are no less than three extending plates 10 on the fixed seat 1 and the rotating seat 2. The arrangement of multiple extending plates 10 and clamping members can ensure stable clamping of the arc-shaped stainless steel tube and the arc-shaped ceramic tube. The clamping members are at the same distance from the round rod 3, which can ensure that the arc-shaped stainless steel tube and the arc-shaped ceramic tube are placed in a nearly concentric position, which is convenient for quick adjustment.
[0025] Combined with Figure 2 , Attachment Figure 3The clamping member includes a limit bar 11 and an arc-shaped cover plate 12. The limit bar 11 is an arc-shaped bar, and two limit bars 11 are arranged in parallel. The arc-shaped cover plate 12 is rotatably connected to the extension plate 10 and is arranged above the limit bar 11. The inner side of the arc-shaped cover plate 12 is arranged toward the limit bar 11 and a fixed cushion 13 is connected to the inner wall. The arc-shaped cover plate 12 is connected and fixed to the extension plate 10 by bolts. The limit bar 11 can effectively limit the arc-shaped stainless steel tube and the arc-shaped ceramic tube so that the two are concentric. The fixed cushion 13 can press and fix the arc-shaped stainless steel tube and the arc-shaped ceramic tube, which can not only achieve stable fixation, but also avoid damage to the arc-shaped stainless steel tube and the arc-shaped ceramic tube.
[0026] Combined with Figure 1 , Attachment Figure 4 A rotating sleeve 5 is rotatably connected to the round rod 3, and a lifting ring is provided on the outside of the rotating sleeve 5. The lifting ring includes symmetrically arranged arc-shaped clamping plates 14. One end of the two arc-shaped clamping plates 14 is rotatably connected, and the other end of the arc-shaped clamping plates 14 is fixed by bolt connection. The rotatably connected arc-shaped clamping plates 14 are convenient to open and adjust the height of the lifting ring, and the operation is simple and convenient.
[0027] Combined with Figure 1 , Attachment Figure 3 , Attachment Figure 4 A telescopic member is connected to one side of the lifting ring, and a ball 6 is rotatably connected to the end of the telescopic member. A laser distance sensor 7 facing the ball 6 is connected to the telescopic member. The telescopic member includes a telescopic tube 15 and a telescopic rod 16. One end of the telescopic tube 15 is fixedly connected to the lifting ring, and one end of the telescopic rod 16 is slidably arranged inside the other end of the telescopic tube 15. A tightening bolt 17 for fixing the telescopic rod 16 is threadedly connected to the telescopic tube 15. The telescopic rod 16 can be slidably adjusted in the telescopic tube 15 and fixed by the tightening bolt 17, which is convenient for quickly adjusting the length of the telescopic member according to the size of the arc stainless steel tube and the arc ceramic tube, which is convenient and practical.
[0028] Specific implementation manner of the utility model: fix the base 8 in a suitable position, install the arc-shaped stainless steel tube and the arc-shaped ceramic tube on the fixed seat 1 and the rotating seat 2 respectively, and fix them with clamps. The specific operation is: open the arc-shaped cover plate 12 to place the arc-shaped stainless steel tube and the arc-shaped ceramic tube between the two limit bars 11, cover the arc-shaped cover plate 12 and fix it with screws. At this time, the fixed cushion 13 presses the arc-shaped stainless steel tube and the arc-shaped ceramic tube against the extended plate 10 to achieve fixation, open the lifting ring, separate one end of the two arc-shaped clamping plates 14, adjust the height of the lifting ring on the rotating sleeve 5, make the ball 6 match the height of the arc-shaped stainless steel tube and the arc-shaped ceramic tube, use bolts to fix the ends of the two arc-shaped clamping plates 14, fix the lifting ring on the outside of the rotating sleeve 5, rotate the tightening bolt 17, so that the telescopic rod 16 can slide in the telescopic tube 15 , adjust the extension length of the telescopic rod 16, rotate the telescopic member to make it face the direction of the arc-shaped stainless steel tube or the arc-shaped ceramic tube, so that the ball 6 can contact the arc-shaped stainless steel tube or the arc-shaped ceramic tube, turn back the tightening bolt 17 to fix the telescopic rod 16, connect the laser ranging sensor 7 to the external power supply, rotate the telescopic member, and rotate the rotating sleeve 5 in coordination, and turn on the laser ranging sensor 7 at the same time. The laser ranging sensor 7 and the telescopic member can measure the distance from each part of the arc-shaped stainless steel tube and the arc-shaped ceramic tube to the rotation center during the rotation process, and fine-tune the positions of the arc-shaped stainless steel tube and the arc-shaped ceramic tube according to the measurement results until the distances from each part of the two to the rotation center are equal, so as to ensure that the arc-shaped stainless steel tube and the arc-shaped ceramic tube are concentric. At this time, the rotating seat 2 is rotated by the handle 9 to realize the smooth docking and assembly of the arc-shaped stainless steel tube and the arc-shaped ceramic tube.
[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A ceramic composite pipe bending assembly tool, comprising a fixed seat (1) and a rotating seat (2), characterized in that: A round rod (3) is connected to the top of the fixed seat (1), and a bracket (4) is rotatably connected to the upper end of the round rod (3). The rotating seat (2) is fixedly connected to the bottom of the bracket (4). The fixed seat (1) is flush with the rotating seat (2). A plurality of clamping members are fixedly provided on both the fixed seat (1) and the rotating seat (2). A rotating sleeve (5) is rotatably connected to the round rod (3). A lifting ring is provided on the outside of the rotating sleeve (5). A telescopic member is connected to one side of the lifting ring. A ball (6) is rotatably connected to the end of the telescopic member. A laser distance measuring sensor (7) facing the ball (6) is connected to the telescopic member.
2. The ceramic composite pipe bending assembly tool according to claim 1, characterized in that: A base (8) is fixedly connected to the lower side of the fixing seat (1), and a handle (9) is connected to the bracket (4).
3. The ceramic composite pipe bending assembly tool according to claim 1, characterized in that: A plurality of extending plates (10) are provided on the fixed seat (1) and the rotating seat (2), and the clamping member is fixedly arranged above the extending end of the extending plate (10) and is at the same distance from the round rod (3). There are no less than three extending plates (10) on the fixed seat (1) and the rotating seat (2).
4. The ceramic composite pipe bending assembly tool according to claim 3, characterized in that: The clamping member comprises a limit bar (11) and an arc-shaped cover plate (12); the limit bar (11) is an arc-shaped bar, two limit bars (11) are arranged in parallel, the arc-shaped cover plate (12) is rotatably connected to the extension plate (10) and arranged above the limit bar (11); the inner side of the arc-shaped cover plate (12) is arranged toward the limit bar (11) and a fixed cushion (13) is connected to the inner side wall; the arc-shaped cover plate (12) is connected and fixed to the extension plate (10) by bolts.
5. The ceramic composite pipe bending assembly tool according to claim 1, characterized in that: The lifting ring comprises symmetrically arranged arc-shaped clamping plates (14), one end of the two arc-shaped clamping plates (14) are rotatably connected, and the other end of the arc-shaped clamping plates (14) is fixed by bolt connection.
6. The ceramic composite pipe bending assembly tool according to claim 1, characterized in that: The telescopic member comprises a telescopic tube (15) and a telescopic rod (16). One end of the telescopic tube (15) is connected to the lifting The lowering ring is fixedly connected, and one end of the telescopic rod (16) is slidably arranged inside the other end of the telescopic tube (15). The telescopic tube (15) is threadedly connected with a tightening bolt (17) for fixing the telescopic rod (16).