Polyurethane sponge cutting equipment
By designing a polyurethane sponge cutting equipment that combines cutting table, groove, mounting plate and other structures, the problem that existing equipment needs to frequently adjust the material position during multiple cuttings is solved, and a more efficient and quality cutting process is achieved.
Patent Information
- Application Number
- CN202421732903.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-22
AI Technical Summary
When existing polyurethane sponge cutting equipment performs multiple cuttings, it is necessary to frequently adjust the material position, which increases the worker's labor, which can easily lead to fatigue and affect the cutting quality and efficiency.
A polyurethane sponge cutting equipment is designed, which adopts the combination of cutting table, groove, mounting plate, fixing groove, cutting knife, positioning plate and pressing plate, which can easily adjust the spacing and number of cutting tools, and realize the automation of multiple cutting work.
By reducing the number of adjustments to the material position, the risk of worker fatigue is reduced, the cutting efficiency and quality of polyurethane sponges are improved, and the practicality of the device is improved.
Smart Images

Figure CN222792169U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting processing, in particular to a polyurethane sponge cutting device. Background Art
[0002] Polyurethane sponge is a low-density PU with a foam density below 18kg / m³. It is a porous elastic material made of polyurethane foam. Due to its good elasticity, it is often used in the packaging field to fix and prevent collisions of products. It can play a good protective role in the transportation and handling of products. In the actual processing of polyurethane sponge, according to the appearance requirements of different products that need to be fixed and protected, it is often necessary to further process the polyurethane sponge material into a certain shape structure. Common processing methods include slitting, grooving and hole opening.
[0003] With the existing polyurethane cutting equipment, most of the equipment can only perform one cutting operation at a time during the cutting process of polyurethane sponge. At the same time, when each polyurethane sponge needs to be cut into multiple pieces, workers are required to adjust the position of the polyurethane sponge after cutting the polyurethane sponge once, and then cut the polyurethane sponge again, which increases the workload of the workers. When a large number of polyurethane sponges need to be cut, the repeated adjustment work not only easily causes fatigue to the workers, resulting in reduced cutting quality of the polyurethane sponge, but also easily affects the cutting efficiency of the polyurethane sponge.
[0004] Therefore, it is necessary to provide a polyurethane sponge cutting device to solve the above-mentioned technical problems. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and proposes a polyurethane sponge cutting device.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a polyurethane sponge cutting device, comprising a cutting table, a plurality of slots are opened on the top of the cutting table, and the plurality of slots are arranged in a linear array; a cylinder is arranged on the top of the cutting table, and the telescopic end of the cylinder is fixedly connected to a mounting frame, and a mounting plate is fixedly connected to one side of the inner wall of the mounting frame, and a plurality of fixing slots are opened on the mounting plate, and a plurality of mounting blocks are slidably connected to the mounting plate, and a plurality of mounting blocks are respectively provided with fixing components and pressing components, and a plurality of mounting blocks are respectively fixedly connected to a fixing plate at the bottom, and a cutting knife is fixedly installed at the bottom of the fixing plate, a positioning plate is fixedly connected to the top of the cutting table, and a blanking component is arranged on the positioning plate, and a disassembly component is arranged on the cutting table.
[0007] As a further description of the above technical solution:
[0008] A bracket is fixedly connected to the top of the cutting table, and sliding grooves are provided on both sides of the inner wall of the bracket. Guide blocks are slidably connected inside the two sliding grooves, and the opposite sides of the two guide blocks are fixedly connected to the two sides of the mounting frame respectively.
[0009] As a further description of the above technical solution:
[0010] The cylinder is fixedly mounted on the bracket, the number of the plurality of slots is consistent with the number of the plurality of fixed slots and they correspond one to one, and the slots are adapted to the cutting knife.
[0011] As a further description of the above technical solution:
[0012] The fixing assembly includes a fixing pin, which is movably connected to the mounting block and is adapted to the fixing slot. A spring 1 is fixedly connected to the bottom of the fixing pin, and the other end of the spring 1 is fixedly connected to the top of the mounting block.
[0013] As a further description of the above technical solution:
[0014] The pressing assembly includes two pressing plates, which are symmetrically arranged on both sides of the cutting knife. The two pressing plates are fixedly connected to the bottom of the fixed plate through a plurality of telescopic rods, and the outer surfaces of the plurality of telescopic rods are sleeved with springs 2.
[0015] As a further description of the above technical solution:
[0016] The disassembly assembly comprises an inserting plate, which is arranged on the mounting frame, and one end of the inserting plate movably extends into the interior of the mounting plate.
[0017] As a further description of the above technical solution:
[0018] The blanking assembly comprises a push plate, which is movably arranged on the top of the cutting table, and one side of the push plate is slidably connected to one side of the positioning plate.
[0019] The utility model has the following beneficial effects:
[0020] 1. Compared with the prior art, the polyurethane sponge cutting equipment, through the coordinated use of structures such as a cutting table, a slot, a mounting plate, a fixing slot, a cutting knife, a positioning plate and a pressing plate, can conveniently and individually adjust the spacing between several cutting knives on the mounting plate when cutting the polyurethane sponge, and use multiple adjusted cutting knives to perform multiple cutting operations on the polyurethane sponge at one time, which not only avoids the need for workers to perform multiple position adjustments for each piece of polyurethane sponge to complete the cutting work, but also avoids repeated adjustment work that easily causes fatigue to workers and affects the cutting quality of the polyurethane sponge, thereby improving the cutting efficiency of the polyurethane sponge.
[0021] 2. Compared with the prior art, the polyurethane sponge cutting device releases the fixed limit of the plug plate and moves it to the side away from the mounting plate so that it is separated from the mounting frame. The cutting knife closest to the notch can be quickly removed from the separation point between the plug plate and the mounting plate, or a new cutting knife can be quickly installed from the notch. The number of cutting knives on the device can be conveniently adjusted, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a three-dimensional schematic diagram of the overall structure of a polyurethane sponge cutting device proposed by the utility model;
[0023] Figure 2 This is a schematic diagram of the structure of a plug board and a fixing groove of a polyurethane sponge cutting device proposed by the utility model;
[0024] Figure 3 This is a schematic diagram of the structure of a spring and a cutting knife of a polyurethane sponge cutting device proposed by the utility model;
[0025] Figure 4 The utility model discloses a schematic diagram of the structure of a positioning plate and a push plate of a polyurethane sponge cutting device.
[0026] Legend:
[0027] 1. Cutting table; 2. Slotting; 3. Cylinder; 4. Mounting frame; 5. Mounting plate; 6. Fixed slot; 7. Mounting block; 8. Fixed plate; 9. Cutting knife; 10. Positioning plate; 11. Bracket; 12. Slide; 13. Guide block; 14. Fixed latch; 15. Spring 1; 16. Pressing plate; 17. Spring 2; 18. Insert plate; 19. Push plate; 20. Telescopic rod. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] Reference Figure 1-4The utility model provides a polyurethane sponge cutting device: comprising a cutting table 1, a plurality of slots 2 are provided on the top of the cutting table 1, a cylinder 3 is arranged on the top of the cutting table 1, a mounting frame 4 is fixedly connected to the telescopic end of the cylinder 3, a mounting plate 5 is fixedly connected to one side of the inner wall of the mounting frame 4, a plurality of fixing slots 6 are provided on the mounting plate 5, a plurality of slots 2 and a plurality of fixing slots 6 are consistent in number and correspond one to one, a plurality of mounting blocks 7 are slidably connected to the mounting plate 5, a plurality of mounting blocks 7 are provided with fixing components and pressing components, a plurality of mounting blocks 7 are fixedly connected to the bottom with fixing plates 8, A cutting knife 9 is fixedly installed at the bottom of the fixed plate 8, and a positioning plate 10 is fixedly connected to the top of the cutting table 1. A blanking component is arranged on the positioning plate 10, and a disassembly component is arranged on the cutting table 1. Through the setting of the disassembly component, after the fixed limit of the plug plate 18 is released and it is moved to the side away from the mounting plate 5 to be separated from the mounting frame 4, the cutting knife 9 closest to the notch can be quickly disassembled from the separation point between the plug plate 18 and the mounting plate 5, or a new cutting knife 9 can be quickly installed from the notch, so that the number of cutting knives 9 on the device can be conveniently adjusted, thereby improving the practicability of the device.
[0030] A bracket 11 is fixedly connected to the top of the cutting table 1, and the cylinder 3 is fixedly installed on the bracket 11. Slide grooves 12 are provided on both sides of the inner wall of the bracket 11. Guide blocks 13 are slidably connected inside the two slide grooves 12. The opposite sides of the two guide blocks 13 are fixedly connected to the two sides of the mounting frame 4 respectively.
[0031] The fixing assembly includes a fixing pin 14 , which is movably connected to the mounting block 7 , a spring 15 is fixedly connected to the bottom of the fixing pin 14 , and the other end of the spring 15 is fixedly connected to the top of the mounting block 7 .
[0032] The pressing assembly includes two pressing plates 16, which are fixedly connected to the bottom of the fixed plate 8 through a plurality of telescopic rods 20. The outer surfaces of the plurality of telescopic rods 20 are sleeved with springs 17. The pressing plates 16 and the positioning plates 10 do not overlap up and down, so that the bottom of the corresponding pressing plate 16 that moves downward will not abut against the top of the positioning plate 10.
[0033] The disassembly assembly includes an insert plate 18, which is arranged on the mounting frame 4. One end of the insert plate 18 movably extends into the interior of the mounting plate 5. The insert plate 18 is connected to the mounting frame 4 and the mounting plate 5 respectively by two bolts.
[0034] The unloading assembly includes a push plate 19, which is movably arranged on the top of the cutting table 1. One side of the push plate 19 is slidably connected to one side of the positioning plate 10. A fixed limiting assembly is arranged on the side of the push plate 19 away from the positioning plate 10. The fixed limiting assembly is a movable fixing rod used to limit the push plate 19 to prevent it from moving during use, thereby improving the cutting quality of the polyurethane sponge.
[0035] Working principle: When working, first adjust the number of cutting knives 9 on the mounting plate 5 according to the cutting quantity of each piece of polyurethane sponge, that is, turn the bolt of the fixed plug plate 18 so that the plug plate 18 is no longer fixed and limited, and then move it to the side away from the mounting plate 5 to separate it from the mounting frame 4, and then remove the cutting knife 9 closest to the separation point of the plug plate 18, that is, pull the fixed latch 14 to move it upward, stretch the spring 15, and separate it from the corresponding fixing groove 6 at its bottom, release the fixation of the mounting block 7, move the mounting block 7, and drive the corresponding cutting knife 9 to move, then remove it from the separation point of the plug plate 18 and the mounting plate 5, or install a new mounting block 7 and cutting knife 9 on the mounting plate 5, thereby completing the adjustment of the number of cutting knives 9;
[0036] After the number of cutting knives 9 is adjusted, the fixing latch 14 can be pulled and the mounting block 7 can be moved to drive the corresponding cutting knives 9 to move. Under the cooperation of the plurality of fixing grooves 6, the spacing of the plurality of cutting knives 9 can be adjusted individually. Then, the polyurethane sponge to be cut is placed on the cutting table 1, and one side of the polyurethane sponge is abutted against the positioning plate 10, and the front or back side is abutted against the push plate 19. Then, the cylinder 3 is started. Under the guidance of the slide groove 12 and the guide block 13, the plurality of cutting knives 9 and the corresponding pressing plates 16 are synchronously moved downward. After the pressing plates 16 are first abutted against the polyurethane sponge, under the cooperation of the spring 2 17 and the telescopic rod 20, the pressing plates 16 can be firmly abutted against the polyurethane sponge. Then, the cutting knives 9 that are moved downward again cooperate with the slot 2, so that different areas of the polyurethane sponge can be cut at one time.
[0037] When the polyurethane sponge is cut and the cutting knife 9 is reset, the fixed limit of the push plate 19 can be released, and the push plate 19 can be moved so that the cut polyurethane sponge can be quickly moved to the front or back of the cutting table 1 under the guidance of the positioning plate 10, thereby quickly unloading the cut polyurethane sponge.
[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A polyurethane sponge cutting device, comprising a cutting table (1), characterized in that: The cutting table (1) is provided with a plurality of slots (2) on the top, a cylinder (3) is provided on the top of the cutting table (1), a telescopic end of the cylinder (3) is fixedly connected to a mounting frame (4), a mounting plate (5) is fixedly connected to one side of the inner wall of the mounting frame (4), a plurality of fixing slots (6) are provided on the mounting plate (5), a plurality of mounting blocks (7) are slidably connected to the mounting plate (5), a plurality of the mounting blocks (7) are provided with fixing components and pressing components, a plurality of the mounting blocks (7) are fixedly connected to a fixing plate (8) at the bottom, a cutting knife (9) is fixedly installed at the bottom of the fixing plate (8), a positioning plate (10) is fixedly connected to the top of the cutting table (1), a blanking component is provided on the positioning plate (10), and a disassembly component is provided on the cutting table (1).
2. The polyurethane sponge cutting device according to claim 1, characterized in that: A bracket (11) is fixedly connected to the top of the cutting table (1), and sliding grooves (12) are provided on both sides of the inner wall of the bracket (11). Guide blocks (13) are slidably connected inside the two sliding grooves (12), and opposite sides of the two guide blocks (13) are fixedly connected to the two sides of the mounting frame (4) respectively.
3. A polyurethane sponge cutting device according to claim 2, characterized in that: The cylinder (3) is fixedly mounted on the bracket (11), and the number of the plurality of slots (2) and the number of the plurality of fixed slots (6) are the same and correspond one to one.
4. The polyurethane sponge cutting device according to claim 1, characterized in that: The fixing assembly comprises a fixing pin (14), the fixing pin (14) being movably connected to the mounting block (7), a spring 1 (15) being fixedly connected to the bottom of the fixing pin (14), and the other end of the spring 1 (15) being fixedly connected to the top of the mounting block (7).
5. The polyurethane sponge cutting device according to claim 1, characterized in that: The pressing assembly comprises two pressing plates (16), the two pressing plates (16) being fixedly connected to the bottom of the fixing plate (8) via a plurality of telescopic rods (20), respectively, and the outer surfaces of the plurality of telescopic rods (20) are each sleeved with a second spring (17).
6. The polyurethane sponge cutting device according to claim 1, characterized in that: The disassembly assembly comprises an insert plate (18), wherein the insert plate (18) is arranged on the mounting frame (4), and one end of the insert plate (18) movably extends into the interior of the mounting plate (5).
7. The polyurethane sponge cutting device according to claim 1, characterized in that: The blanking assembly comprises a push plate (19), the push plate (19) being movably arranged on the top of the cutting table (1), and one side of the push plate (19) being slidably connected to one side of the positioning plate (10).