Stop valve mounting seat injection mold
By setting up a side insert core extraction mechanism in the injection mold, the problem of space limitations cannot be installed by not installing copper nuts, and the pre-installation of nuts and the efficiency of workpiece molding is improved.
Patent Information
- Application Number
- CN202421770659.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-25
AI Technical Summary
During the injection molding process, the lower-position nut cannot be installed with copper nuts due to space limitations in the conventional structure, resulting in the equipment being unable to operate normally.
By providing a side insert core extraction mechanism, the side insert core extraction mechanism slides, and a side insert core extraction mechanism is provided at the bottom of the side insert, which pushes the side insert to slide along the vertical direction of the side core extraction mechanism, increasing the distance between the bottom side nut and the lower cavity, so as to facilitate the pre-installation of the bottom nut.
It can easily pre-install the bottom nut when space is limited, improve the work efficiency of workpiece forming, and solve the problem that copper nuts cannot be installed in conventional tools.
Smart Images

Figure CN222792685U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of injection molds, and in particular to an injection mold for a stop valve mounting seat. Background Art
[0002] New energy vehicles generally refer to vehicles that use unconventional vehicle fuels as their power source (or use conventional vehicle fuels and adopt new on-board power devices), and integrate advanced technologies in vehicle power control and drive to form vehicles with advanced technical principles, new technologies, and new structures.
[0003] New energy vehicles mainly include pure electric vehicles (BEV), hybrid electric vehicles (HEV), plug-in hybrid electric vehicles (PHEV), extended-range electric vehicles (REEV) and fuel cell electric vehicles (FCEV); the development of new energy vehicles has many advantages. On the one hand, they help reduce dependence on traditional fossil energy and reduce the risk of energy imports; on the other hand, they can effectively reduce exhaust emissions and alleviate environmental pollution and climate change problems.
[0004] For new energy vehicles powered by pure electricity, in order to ensure the safety of the whole vehicle, ensure energy consumption and cruising range, coordinate the temperature requirements of various components, etc., its thermal management system is particularly important. Among them, the stop valve is a component in the thermal management system of new energy vehicles. The function of the stop valve is mainly to control the flow of refrigerant. By opening and closing the stop valve, the cooling or heating process can be adjusted to ensure that the battery, motor and other components are at a suitable working temperature and improve the performance and safety of new energy vehicles. Usually, in order to ensure the stability of the stop valve installation, the stop valve is installed on the stop valve mounting seat to ensure that the stop valve will not shift or loosen due to vibration, bumps and other factors during the operation of the vehicle. In addition, it can also play a role in sealing and protection, precise positioning, transmission of force, and reduction of local stress concentration.
[0005] In order to facilitate the installation of the stop valve, the stop valve mounting seat needs to be integrally formed with the nut during molding. However, for nuts located lower, the space on the molding mold is limited, and the copper nut cannot be installed in the conventional mold structure space.
[0006] This application uses: valve seat, stop valve mounting seat, injection mold, nut, installation, etc. as keywords, and no relevant technical solutions are retrieved.
[0007] In summary, it is necessary to provide a new technical solution to solve the above technical problems. Utility Model Content
[0008] The present application provides an injection mold for a stop valve mounting seat, comprising an upper mold and a lower mold, wherein the upper mold and the lower mold are respectively provided with an upper cavity and a lower cavity, wherein an upper insert and a lower insert are respectively installed in the upper cavity and the lower cavity, wherein the lower insert comprises a lower main insert and a nut insert, wherein a side insert is arranged on one side of the lower main insert, wherein the side insert is slidably connected to a side insert core pulling mechanism, wherein a side insert ejector is arranged at the bottom of the side insert, and the side insert ejector pushes the side insert to slide in a vertical direction along the side core pulling mechanism.
[0009] As a preferred solution, the side insert includes a side sliding table, on which a side hole forming part and a side groove forming part are provided. The side sliding table is also provided with four side nut pre-loading rods, and the diameter of the side nut pre-loading rods is less than or equal to the inner diameter of the side nuts; a slide rail is fixed on the side of the side sliding table where the side hole forming part is not provided.
[0010] As a preferred solution, the side nut preloading rod includes a first section, a second section, and a third section of the side nut preloading rod. The diameters of the first section, the second section, and the third section of the side nut preloading rod decrease successively. The first section and the second section of the side nut preloading rod are installed in the side sliding table, and the third section of the side nut preloading rod is arranged on the outside of the side sliding table. The length of the third section of the side nut preloading rod is less than or equal to the length of the side nut.
[0011] As a preferred solution, a mounting groove is provided at a position corresponding to a section of the side sliding table and the side nut pre-installed rod, and a wear-resistant block is installed in the mounting groove, and the wear-resistant block is connected to the mounting groove.
[0012] As a preferred solution, the side insert core pulling mechanism includes a side slider, which cooperates with the side slide rail arranged on the lower mold, and a slide groove cooperating with it is provided on the side of the side slider close to the slide rail, and an inclined guide hole is provided on the side slider, and an inclined guide column cooperating with it is provided in the inclined guide hole, and the inclined guide column is connected to the inclined guide column fixing block, and the inclined guide column fixing block is fixed to the upper mold.
[0013] As a preferred solution, the side slide includes a pressure strip arranged on both sides of the side sliding block, a gap is arranged between the pressure strip and the B plate, the pressure strip extends to the outside of the B plate, and auxiliary slides are installed on the outside of both sides of the pressure strip, and the auxiliary slides are connected to the B plate.
[0014] As a preferred solution, the auxiliary slide is connected to the B plate through a mounting pressure plate, the mounting pressure plate is arranged at the lower part of the pressure strip, the mounting pressure plate is installed in the mounting pressure plate setting groove set on the B plate, and there is the gap between the mounting pressure plate and the pressure strip; hanging platforms are arranged on both sides of the side slider, and the hanging platforms match the gap.
[0015] As a preferred solution, the upper mold includes an upper template, a flow channel plate is provided at the lower part of the upper template, an A plate is provided at the lower part of the flow channel plate, an upper mounting cavity is opened in the A plate, an upper mold cavity is installed in the upper mounting cavity, an arc-shaped table forming part, a bottom plate forming cavity, a vertical plate forming cavity, and a side sliding table mounting part are provided in the upper mold cavity, and an upper insert is installed in the upper mold cavity, and the upper insert is used to form the top groove of the vertical plate.
[0016] As a preferred solution, the lower mold includes a B plate, a lower mounting cavity is opened on the B, a lower mold cavity is installed in the lower mounting cavity, a bottom plate lower molding cavity is provided on the lower mold cavity to cooperate with the molding cavity on the bottom plate, a lower main insert is installed in the bottom plate lower molding cavity to cooperate with the arc-shaped platform molding part, 4 nut inserts are also installed in the bottom plate lower molding cavity, and the side insert ejector is also provided in the bottom plate lower molding cavity, wherein the nut insert is connected to the bottom plate of the lower mold plate, and a square iron is also provided between the bottom plate of the lower mold plate and the lower mold plate.
[0017] As a preferred solution, the nut insert includes a sleeve pin, the bottom of which is connected to the bottom plate of the lower template, and the sleeve pin passes through the ejection bottom plate and the ejection plate in sequence to extend to the bottom plate lower forming cavity of the lower cavity, and the height of the sleeve pin extended to the bottom plate lower forming cavity is equal to the height of the bottom nut, and a sleeve is arranged on the outside of the sleeve pin, and the sleeve passes through the ejection plate to extend to the bottom plate lower forming cavity of the upper cavity, and is flush with the plane of the bottom plate lower forming cavity.
[0018] As a preferred solution, the sleeve sleeve comprises a sleeve sleeve section one and a sleeve sleeve section two, and the outer diameter of the sleeve sleeve section one is greater than the outer diameter of the sleeve sleeve section two.
[0019] As a preferred solution, a side nut mounting device is provided on the side opposite to the side insert core pulling mechanism.
[0020] As a preferred scheme, the side nut mounting device includes a side nut slider, which cooperates with the side nut slide groove on the B plate, a workpiece side hole insert is installed at the end of the side nut slider, and a side nut mounting rod is also installed in the side nut slider, the side nut mounting rod extends to the upper part of the workpiece side hole insert, and an arc-shaped forming portion is provided on the outer side of the side nut mounting rod, the end of the arc-shaped forming portion is flush with one end of the side nut slider, and the diameter of the arc-shaped forming portion is equal to the diameter of the arc-shaped portion of the workpiece on the outer side of the side nut; a side nut oblique guide hole is provided on the side nut slider, and a side nut oblique guide column cooperating therewith is provided in the side nut oblique guide hole, the side nut oblique guide column is connected to the side nut oblique guide column fixing block, and the side nut oblique guide column fixing block is fixed to the upper mold.
[0021] As a preferred solution, the other two sides of the lower mold are respectively provided with a side core pulling mechanism 1 and a side core pulling mechanism 2.
[0022] As a preferred solution, the side core pulling mechanism includes a side core pulling slider, the side core pulling slider cooperates with a side core pulling slide groove, a workpiece side hole insert is installed at the end of the side core pulling slider, a side core pulling slider oblique guide hole is opened on the side core pulling slider, and a side core pulling slider oblique guide column cooperating therewith is arranged in the oblique guide hole of the side core pulling slider, the side core pulling slider oblique guide column is connected to the side core pulling slider oblique guide column fixing block, and the side core pulling slider oblique guide column fixing block is fixed to the upper mold.
[0023] As a preferred solution, the second side core pulling mechanism includes a second side core pulling slider, the second side core pulling slider cooperates with the second side core pulling slide groove, the second end of the second side core pulling slider is installed with a workpiece side hole insert, the second side core pulling slider is provided with a second side core pulling slider inclined guide hole, the second side core pulling slider inclined guide hole is provided with a second side core pulling slider inclined guide column that cooperates with it, the second side core pulling slider inclined guide column is connected to the second side core pulling slider inclined guide column fixing block, and the second side core pulling slider inclined guide column fixing block is fixed to the upper mold.
[0024] The present application can overcome the technical problem that the copper nut cannot be installed in the conventional mold structure space. By setting up a side insert core pulling mechanism, the side insert and the side insert core pulling mechanism slide, and a side insert ejector is provided at the bottom of the side insert, and the side insert ejector pushes the side insert to slide along the vertical direction of the side core pulling mechanism; after the side insert is pulled out, the side insert ejector pushes the insert to slide along the vertical direction of the side core pulling mechanism, thereby increasing the distance between the bottom side nut and the lower cavity, and then the bottom side nut can be pre-installed; the present application has a simple structure and is easy to use, and can conveniently realize the pre-installation of the bottom nut, thereby improving the work efficiency of workpiece forming. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of this application;
[0026] Figure 2 This is a schematic diagram of the structure of the upper mold angle 1;
[0027] Figure 3 This is a schematic diagram of the structure of the upper mold angle 2;
[0028] Figure 4 It is a structural schematic diagram of the upper cavity;
[0029] Figure 5 This is a schematic diagram of the structure of the lower mold angle 1;
[0030] Figure 6 This is a schematic diagram of the structure of the lower mold angle 2;
[0031] Figure 7 It is a schematic diagram of the structure of plate B;
[0032] Figure 8It is a schematic diagram of the structure of the angle 1 of the lower cavity;
[0033] Fig. 9 This is a schematic diagram of the structure of angle 2 of the lower cavity;
[0034] Fig.10 is a schematic structural diagram of the side panel of the present application at angle 1;
[0035] Fig.11 It is a structural schematic diagram of the side panel of the present application at angle 2;
[0036] Fig.12 It is a structural schematic diagram of the side insert core pulling mechanism of the present application from an angle 1;
[0037] Fig.13 It is a structural schematic diagram of the side insert core pulling mechanism of the present application from angle 2;
[0038] Fig.14 It is a structural schematic diagram of the side slide of the present application;
[0039] Fig.15 It is a structural schematic diagram of the bottom nut pre-installation ejection device;
[0040] Fig.16 It is a top view of the bottom nut pre-installed ejection device;
[0041] Fig.17 yes Fig.16 Cross-sectional view of the AA section;
[0042] Fig.18 It is a schematic diagram of the structure of the cylinder;
[0043] Fig.19 It is a cross-sectional view of the cooperation between the ejector sleeve and the ejector bottom plate and the ejector plate;
[0044] Fig. 20 is a schematic structural diagram of the side nut mounting device at angle 1;
[0045] Fig.21 is a structural schematic diagram of angle 2 of the side nut mounting device;
[0046] Fig. 22 is a schematic diagram of the structure of the side nut mounting device at angle three;
[0047] Fig.23 It is a structural schematic diagram of the side core pulling mechanism 1 and the side core pulling mechanism 2 as a whole at an angle 1;
[0048] Fig.24 It is a structural schematic diagram of the side core pulling mechanism 1 and the side core pulling mechanism 2 as a whole at an angle 2;
[0049] Fig.251 is a schematic diagram of the structure of the side core pulling mechanism at an angle of one;
[0050] Fig.26 It is a structural schematic diagram of the side core pulling mechanism 1 at angle 2;
[0051] Fig. 27 This is a schematic diagram of the structure of the side core pulling mechanism 2 at angle 1;
[0052] Fig.28 1 is a structural diagram of angle 2 of the side core pulling mechanism 2;
[0053] Fig.29 It is a structural diagram of the workpiece angle one;
[0054] Fig.30 This is a schematic diagram of the structure of the workpiece angle 2;
[0055] Fig.31 It is a structural diagram of workpiece angle three;
[0056] Fig.32 It is a structural diagram of workpiece angle 4;
[0057] Fig.33 It is a schematic diagram of the structure of the side nut pre-installed rod;
[0058] Fig.34 It is a cross-sectional view of the side nut pre-installation rod and the side nut;
[0059] Fig.35 It is a schematic diagram of the structure of the pouring device at angle one;
[0060] Fig.36 is a cross-sectional view of the pouring device in the upper mold;
[0061] Fig.37 It is a schematic diagram of the structure of the side insert ejector and the side insert;
[0062] Fig.38 It is a schematic diagram of the structure of the side sliding platform;
[0063] 1. Upper mold; 2. Lower mold; 3. Upper cavity; 4. Lower cavity; 5. Workpiece; 6. Upper insert; 7. Lower main insert; 8. Nut insert; 9. Side insert; 10. Side insert core pulling mechanism; 11. Side insert ejector; 12. Side nut; 13. Side slide; 14. Side hole forming part; 15. Side groove forming part; 16. Side hole; 17. Side groove; 18. Positioning column; 19. Side nut pre-installation rod; 20. Side nut pre-installation rod section 1; 21. Side nut pre-installation rod section 2; 22. Side nut pre-installation rod section 3; 23. Mounting groove; 24. Wear block; 25. Slide rail; 26. Slide groove; 27. Side slide block; 2 8. Side slide; 29. Oblique guide column; 30. Oblique guide column fixing block; 31. Pressure strip; 32. Gap; 33. B plate; 34. Auxiliary slide; 35. Mounting plate; 36. Hanging table; 37. Oblique guide hole; 38. Upper template; 39. Runner plate; 40. A plate; 41. Upper mounting cavity; 42. Arc table forming part; 43. Forming cavity on bottom plate; 44. Forming cavity on vertical plate; 45. Side slide mounting part; 46. Arc table; 47. Bottom plate; 48. Vertical plate; 49. Vertical plate top groove; 51. Lower mounting cavity; 53. Bottom forming cavity of bottom plate; 54. Bottom nut; 55. Bottom plate of lower template; 56. Pad; 57. Main runner; 58, branch runner 1; 59, branch runner 2; 60, main runner bushing; 61, positioning ring; 62, cooling pipe; 63, guide column; 64, guide sleeve; 65, sleeve needle; 66, ejector bottom plate; 67, ejector plate; 68, sleeve; 69, sleeve 1; 70, sleeve 2; 71, side nut 2; 72, side nut slider; 73, side nut slide; 74, workpiece side hole insert; 75, side groove 1; 76, side nut mounting rod; 77, arc forming part; 78, workpiece arc part; 79, side nut oblique guide hole; 80, side nut oblique guide column; 81, side nut oblique guide column fixing block; 82, side Groove two; 83, side groove three; 84, side core pulling mechanism one; 85, workpiece arc-shaped side hole; 86, side core pulling mechanism two; 87, side core pulling slider one; 88, side core pulling slide groove one; 89, workpiece side hole insert one; 90, workpiece arc-shaped side hole insert; 91, side core pulling slider one oblique guide hole; 92, side core pulling slider one oblique guide column; 93, side core pulling slider one oblique guide column fixing block; 94, side core pulling slider two; 95, side core pulling slide groove two; 96, workpiece side hole insert two; 97, side core pulling slider two oblique guide hole; 98, side core pulling slider two oblique guide column; 99, side core pulling slider two oblique guide column fixing block; 100, guide column fixing groove. DETAILED DESCRIPTION
[0064] The following is combined with Figure 1 To Attachment Fig.38 The specific implementation of the utility model is described in detail. It should be noted that the specific implementation described here is only used to illustrate and explain the utility model, and is not used to limit the utility model.
[0065] Embodiment 1:
[0066] This embodiment provides a stop valve mounting seat injection mold, such as Figure 1 As shown, it includes an upper mold 1 and a lower mold 2, as shown in Figure 2 , Fig.13 As shown, the upper mold 1 and the lower mold 2 are respectively provided with an upper cavity 3 and a lower cavity 4, the upper cavity 3 and the lower cavity 4 are used to form a workpiece 5, the upper cavity 3 and the lower cavity 4 are respectively provided with an upper insert 6 and a lower insert, the lower insert includes a lower main insert 7 and a nut insert 8, a side insert 9 is arranged on one side of the lower main insert 7, the side insert 9 is slidably connected with a side insert core pulling mechanism 10, a side insert ejector 11 is arranged at the bottom of the side insert 9, the side insert ejector 11 pushes the side insert 9 to slide in the vertical direction along the side insert core pulling mechanism 10.
[0067] In the present embodiment, after the formed workpiece 5 is demolded, the side insert core pulling mechanism 10 drives the side insert 9 to be pulled out from the workpiece 5, and then the side insert ejector 11 pushes the side insert 9 to slide along the vertical direction of the side insert core pulling mechanism 10, that is, the side insert 9 moves away from the lower cavity 4, so that the space between it and the cavity is large enough to facilitate the pre-installation of the side nut 12 at the bottom, and avoid the small space from making it impossible to install the side nut 12 at the bottom, resulting in the equipment being unable to operate normally. The present embodiment has a simple structure and is easy to use, and can conveniently implement the pre-installation of the side nut 12 at the bottom, thereby improving the work efficiency of the forming of the workpiece 5.
[0068] Embodiment 2:
[0069] This embodiment specifically describes the side insert 9 and the side insert core pulling mechanism 10, specifically:
[0070] The side insert 9 includes a side slide 13, on which a side hole forming portion 14 and a side groove forming portion 15 are provided. The side hole forming portion 14 and the side groove forming portion 15 are respectively used to form a side hole 16 of the workpiece 5 and a side groove 17 on the periphery of the side hole. Preferably, in order to ensure the positioning accuracy and stability between the side hole forming portion 14 and the lower main insert 7, a positioning column 18 is provided at one end of the side hole forming portion 14 that contacts the lower main insert 7, and a positioning hole that cooperates with the positioning column 18 is provided on the side of the lower main insert 7 that contacts the side hole forming portion 14. Four side nut pre-installation rods 19 are also provided on the side slide 13. The diameter of the side nut pre-installation rod 19 is less than or equal to the inner diameter of the side nut 12. Before injection molding, the side insert ejector 11 pushes the side slide 13 to slide along the vertical direction of the side insert core pulling mechanism 10, so that the space between it and the lower cavity 4 is large enough. After the four side nuts 12 are respectively installed on the four side nut pre-installation rods 19, the side insert ejector 11 is reset, and then the side slide 13 is reset to prepare for injection molding. After the injection molding is completed, the side insert core pulling mechanism 10 pulls out the workpiece 5 with the side slide 13, and then drives the four side nut pre-installation rods 19 to move from the four side nuts 12 to achieve separation; more specifically: Fig.33 , Fig.34 As shown, the side nut pre-installing rod 19 includes a side nut pre-installing rod segment 20, a side nut pre-installing rod segment 21, and a side nut pre-installing rod segment 3 22. The diameters of the side nut pre-installing rod segment 20, the side nut pre-installing rod segment 21, and the side nut pre-installing rod segment 3 22 are successively reduced. The side nut pre-installing rod segment 10 and the side nut pre-installing rod segment 21 are installed in the side slide 13, and the side nut pre-installing rod segment 3 22 is arranged on the outside of the side slide 13. The length of the side nut pre-installing rod segment 3 22 is less than or equal to the length of the side nut 12. The side nut pre-installing rod segment 3 22 is used to install the side nut 12; preferably, in order to improve the installation stability of the side nut pre-installing rod 19, as Fig.11 As shown, a mounting groove 23 is provided at a position corresponding to the side sliding table 13 and a section 20 of the side nut pre-installation rod, and a wear-resistant block 24 is installed in the mounting groove 23. The wear-resistant block 24 is connected to the mounting groove 23 by well-known connection methods such as screw connection, so as to fix the side nut pre-installation rod 19 and maintain its stability.
[0071] A slide rail 25 is fixed to the side of the side slide 13 where the side hole forming portion 14 is not provided. The slide rail 25 is connected to the side slide 13 by well-known connection methods such as screw connection, bonding, welding, etc. The side insert core pulling mechanism 10 is provided with a slide groove 26 that cooperates with the slide rail 25. The cooperation between the slide groove 26 and the slide rail 25 can ensure that the side slide 13 moves in translation with the side insert core pulling mechanism 10, and can also ensure that the side slide 13 moves up and down along the side insert core pulling mechanism 10; more specifically: the side insert core pulling mechanism 10 includes a side slider 27, and the side slider 27 is arranged on the lower The side slide 28 of the mold 2 cooperates, and the side slide block 27 is provided with the slide groove 26 on the side close to the slide rail 25. The side slide block 27 is provided with an inclined guide hole 37, and an inclined guide column 29 cooperating therewith is arranged in the inclined guide hole 37. The inclined guide column 29 is connected with the inclined guide column fixing block 30, and the inclined guide column fixing block 30 is fixed to the guide column fixing groove 100 of the A plate 40 of the upper mold 1 by screws or the like; when the mold is separated, under the action of the inclined guide column 29, the side slide table 13 is driven to move in the direction away from the workpiece 5, thereby driving the side nut pre-installing rod 19 to be pulled out from the side nut 12, so as to realize the detachment of the side insert 9.
[0072] Among them, the side slide 28 includes a pressure strip 31 arranged on both sides of the side slider 27, and a gap 32 is arranged between the pressure strip 31 and the B plate 33. The pressure strip 31 extends to the outside of the B plate 33, and auxiliary slides 34 are installed on the outside of both sides of the pressure strip 31, and the auxiliary slides 34 are connected to the B plate 33; preferably, the B plate 33 is also connected to the pressure strip 31, and the auxiliary slide 34 is connected to the B plate 33 through an installation pressure plate 35, and the installation pressure plate 35 is arranged at the lower part of the pressure strip 31, specifically installed in the installation pressure plate setting groove set on the B plate 33, and there is the gap 32 between the installation pressure plate 35 and the pressure strip 31; hanging platforms 36 are arranged on both sides of the side slider 27, which cooperate with the gap 32 to slide.
[0073] Embodiment three:
[0074] This embodiment describes the upper mold 1 and the lower mold 2, specifically:
[0075] The upper mold 1 includes an upper template 38, a flow channel plate 39 is provided at the lower part of the upper template 38, an A plate 40 is provided at the lower part of the flow channel plate 39, an upper mounting cavity 41 is opened in the A plate 40, an upper cavity 3 is installed in the upper mounting cavity 41, the upper cavity 3 and the upper mounting cavity 41 are installed by screws and other installation methods, an arc table forming part 42, a bottom plate forming cavity 43, a vertical plate forming cavity 44, and a side slide table mounting part 45 are provided in the upper cavity 3, the arc table forming part 42, the bottom plate forming cavity 43, and the vertical plate forming cavity 44 are respectively used for forming the arc table 46 of the workpiece 5, the upper part of the bottom plate 47, and the vertical plate 48, and the side slide table mounting part 45 is used to contact the top of the side slide table 13; the upper insert 6 is installed in the upper cavity 3, and the upper insert 6 is used to form the vertical plate top groove 49.
[0076] The lower mold 2 includes a B plate 33, a lower mounting cavity 51 is provided on the B plate 33, a lower mold cavity 4 is installed in the lower mounting cavity 51, the lower mold cavity 4 and the lower mounting cavity 51 are fixed by screws or other fixing methods, a bottom plate lower molding cavity 53 is provided on the lower mold cavity 4 to cooperate with the molding cavity 43 on the bottom plate, and the bottom plate lower molding cavity 53 cooperates with the molding cavity 43 on the bottom plate to jointly mold the bottom plate 47 of the workpiece 5; a lower main insert 7 cooperating with the arc-shaped table molding part 42 is installed in the bottom plate lower molding cavity 53, and the arc-shaped table molding part 42 and the lower main insert 7 The arc-shaped table forming portion 42 of the workpiece 5 is jointly formed, and four nut inserts 8 are also installed in the molding cavity 53 under the bottom plate. The nut inserts 8 are used to pre-install the bottom nuts 54 on the bottom plate 47, and can eject the workpiece 5 after molding to achieve demolding of the workpiece 5; the side insert ejector 11 is also provided in the molding cavity 53 under the bottom plate, and the side insert ejector 11 is used to eject the side insert 9 to achieve demolding of the workpiece 5; wherein, the nut insert 8 is connected to the bottom plate 55 of the lower template, and a square iron 56 is also provided between the bottom plate 55 of the lower template and the B plate 33.
[0077] In this embodiment, a pouring device is provided in the upper mold 1 for molding the workpiece 5. Specifically, the pouring device is connected with the molding cavity 43 on the bottom plate and the molding cavity 44 on the vertical plate in the upper cavity 3. The pouring device includes a main flow channel 57 provided in the upper template 38 and the flow channel plate 39. The main flow channel 57 is connected with a branch flow channel 1 58 provided on the A plate 40. The two sides of the branch flow channel 1 58 are respectively connected with the branch flow channel 2 59. The branch flow channel 2 59 is provided in the A plate 40. The two branch flow channels 2 59 are respectively connected with the molding cavity 43 on the bottom plate and the molding cavity 44 on the vertical plate; preferably, a main flow channel bushing 60 is provided on the main flow channel 57, and a positioning ring 61 is provided on the upper template 38; the material enters the molding cavity 43 on the bottom plate and the molding cavity 44 on the vertical plate through the main flow channel 57, the branch flow channel 1 58 and the branch flow channel 2 59, and then flows into other cavities to realize the integral molding of the stop valve mounting seat and the nut.
[0078] Preferably, cooling pipes 62 are provided in the A plate 40 and the B plate 33 to cool the workpiece 5 by water circulation. A guide column 63 is installed on the upper mold 1, and a guide sleeve 64 cooperating with the guide column 63 is provided on the lower mold 2. The cooperation between the guide column 63 and the guide sleeve 64 facilitates the opening and closing of the mold and the positioning of the mold.
[0079] Embodiment 4:
[0080] This embodiment describes the nut insert 8, specifically:
[0081] The nut insert 8 includes a sleeve needle 65, the bottom of which is connected to the lower template bottom plate 55. The sleeve needle 65 passes through the ejection bottom plate 66 and the ejection plate 67 in sequence and extends to the bottom plate lower molding cavity 53 of the upper cavity 3. The height of the sleeve needle 65 extending to the bottom plate lower molding cavity 53 is equal to the height of the bottom nut 54. A sleeve 68 is arranged on the outside of the sleeve needle 65. The sleeve 68 passes through the ejection plate 67 and extends to the bottom plate lower molding cavity 53 of the upper cavity 3, and is flush with the plane of the bottom plate lower molding cavity 53.
[0082] The sleeve 68 includes a sleeve first section 69 and a sleeve second section 70 . The outer diameter of the sleeve first section 69 is larger than the outer diameter of the sleeve second section 70 , which facilitates the movement of the sleeve 68 and further enables the workpiece 5 to be pushed out.
[0083] Embodiment five:
[0084] In this embodiment, a side nut installation device is provided on the side opposite to the side insert core pulling mechanism 10, and the side nut installation device is used to pre-install the side nut 2 71 of the workpiece 5;
[0085] The side nut mounting device includes a side nut slider 72, which cooperates with the side nut slide groove 73 on the B plate 33. A workpiece side hole insert 74 is installed at the end of the side nut slider 72. The workpiece side hole insert 74 is used to form a side groove 75 of the workpiece 5. A side nut mounting rod 76 is also installed in the side nut slider 72. The side nut mounting rod 76 extends to the upper part of the workpiece side hole insert 74. An arc-shaped forming portion 77 is provided on the outer side of the side nut mounting rod 76. The end of the arc-shaped forming portion 77 is flush with one end of the side nut slider 72. The diameter of the arc-shaped forming portion 77 is equal to the diameter of the workpiece arc-shaped portion 78 on the outer side of the side nut 71. A side nut oblique guide hole 79 is provided on the side nut slider 72, and a side nut oblique guide column 80 matching therewith is arranged in the side nut oblique guide hole 79, and the side nut oblique guide column 80 is connected to the side nut oblique guide column fixing block 81, and the side nut oblique guide column fixing block 81 is fixed to the guide column fixing groove 100 of the A plate 40; when the mold is separated, the upper mold 1 drives the side nut oblique guide column 80 to move upward, and the side nut oblique guide column 80 drives the side nut slider 72 to move away from the workpiece 5, and the workpiece side hole insert 74 and the side nut mounting rod 76 are moved out of the workpiece 5, so as to realize the side withdrawal of the mold, thereby better pre-installing the side nut 2 71 of the workpiece 5 and forming the side groove 1 75 of the workpiece 5.
[0086] Embodiment six:
[0087] In this embodiment, the other two sides of the lower mold 2 are respectively provided with a side core pulling mechanism 1 84 and a side core pulling mechanism 2 86, the side core pulling mechanism 1 84 is used to form the side groove 2 82 of the workpiece 5 and the workpiece arc-shaped side hole 85 of the workpiece arc-shaped portion 78, and the side core pulling mechanism 2 86 is used to form the side groove 3 83 of the workpiece 5;
[0088] Specifically: the side core pulling mechanism 84 includes a side core pulling slider 87, the side core pulling slider 87 cooperates with the side core pulling groove 88, the end of the side core pulling slider 87 is installed with a workpiece side hole insert 89 and a workpiece arcuate side hole insert 90, the workpiece side hole insert 89 is used to form the side groove 82, and the workpiece arcuate side hole insert 90 is used to form the workpiece arcuate side hole 85; the side core pulling slider 87 is provided with a side core pulling slider oblique guide hole 91, and the side core pulling slider oblique guide hole 91 is provided with a side core pulling slider oblique guide column 92 that cooperates with it. The core slider is connected to an inclined guide column 92 and a side core-pulling slider is connected to a inclined guide column fixing block 93, and the side core-pulling slider is fixed to a guide column fixing groove 100 of the A plate 40 of the upper mold 1; when the mold is separated, the upper mold 1 drives the side core-pulling slider to move upward, and the side core-pulling slider drives the side core-pulling slider 87 to move away from the workpiece 5, and the workpiece side hole insert 89 and the workpiece arc-shaped side hole insert 90 are moved out of the workpiece 5, so as to realize the side withdrawal of the mold, thereby better forming the molded side groove 82 and the workpiece arc-shaped side hole 85 of the workpiece 5.
[0089] The side core pulling mechanism 86 includes a side core pulling slider 94, which cooperates with the side core pulling groove 95, and a workpiece side hole insert 96 is installed at the end of the side core pulling slider 94, and the workpiece side hole insert 96 is used to form the side groove 83; the side core pulling slider 94 is provided with a side core pulling slider second inclined guide hole 97, and the side core pulling slider second inclined guide hole 97 is provided with a side core pulling slider second inclined guide column 98 that cooperates with it, and the side core pulling slider second inclined guide column 98 It is connected to the second inclined guide column fixing block 99 of the side core-pulling slider, and the second inclined guide column fixing block 99 of the side core-pulling slider is fixed to the guide column fixing groove 100 of the A plate 40 of the upper mold 1; when the mold is separated, the upper mold 1 drives the second inclined guide column 98 of the side core-pulling slider to move upward, and the second inclined guide column 98 of the side core-pulling slider drives the second side core-pulling slider 94 to move away from the workpiece 5, and moves the workpiece side hole insert 96 out of the workpiece 5, realizing the side withdrawal of the mold, and then better forming the forming side groove three 83 of the workpiece 5.
[0090] The present application can overcome the technical problem that nuts cannot be installed in the space of a conventional mold structure. By setting a side insert core pulling mechanism, the side insert slides with the side insert core pulling mechanism, and a side insert ejector is provided at the bottom of the side insert, which pushes the side insert to slide along the vertical direction of the side core pulling mechanism; after the side insert is pulled out, the side insert ejector pushes the insert to slide along the vertical direction of the side core pulling mechanism, thereby increasing the distance between the side nut at the bottom and the lower cavity, and conveniently realizing the pre-installation of the side nut at the bottom; the present application has a simple structure and is easy to use, and can conveniently realize the pre-installation of the side nut at the bottom, thereby improving the working efficiency of workpiece forming.
[0091] The above-mentioned devices, connection relationships, etc. that are not specifically described belong to the prior art and will not be described in detail in the present utility model.
[0092] The standard parts used in this application document can all be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art, and the machinery, parts and equipment all adopt conventional models in the prior art.
[0093] The preferred embodiments of the present application are described in detail above in conjunction with the accompanying drawings; however, the present application is not limited to the specific details in the above embodiments. Within the technical concept of the present application, a variety of simple modifications can be made to the technical solution of the present application, and these simple modifications all fall within the protection scope of the present application.
[0094] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the various possible combinations of this application will not be described separately.
[0095] In addition, the various implementation modes of the present application may be arbitrarily combined, and as long as they do not violate the concept of the present application, they should also be regarded as the contents disclosed in the present application.
Claims
1. A stop valve mounting seat injection mold, comprising an upper mold (1) and a lower mold (2), wherein the upper mold (1) and the lower mold (2) are respectively provided with an upper cavity (3) and a lower cavity (4), wherein an upper insert (6) and a lower insert are respectively installed in the upper cavity (3) and the lower cavity (4), wherein: The lower insert comprises a lower main insert (7) and a nut insert (8); a side insert (9) is provided on one side of the lower main insert (7); the side insert (9) is slidably connected to a side insert core pulling mechanism (10); a side insert ejector (11) is provided at the bottom of the side insert (9); the side insert ejector (11) pushes the side insert (9) to slide along the vertical direction of the side insert core pulling mechanism (10).
2. The stop valve mounting seat injection mold according to claim 1, characterized in that: The side insert (9) comprises a side slide (13), on which a side hole forming portion (14) and a side groove forming portion (15) are provided, and on which four side nut pre-installation rods (19) are also provided, wherein the diameter of the side nut pre-installation rods (19) is less than or equal to the inner diameter of the side nut (12); a slide rail (25) is fixed to the side of the side slide (13) where the side hole forming portion (14) is not provided.
3. The stop valve mounting seat injection mold according to claim 2, characterized in that: The side insert core pulling mechanism (10) comprises a side slider (27), the side slider (27) cooperates with a side slideway (28) arranged on the lower mold (2), a slide groove (26) cooperating with the side slider (27) is provided on the side close to the slide rail (25), an inclined guide hole (37) is provided on the side slider (27), an inclined guide column (29) cooperating with the side slider (27) is provided in the inclined guide hole (37), the inclined guide column (29) is connected to an inclined guide column fixing block (30), and the inclined guide column fixing block (30) is fixed to the upper mold (1).
4. The stop valve mounting seat injection mold according to claim 1, characterized in that: The nut insert (8) includes a sleeve needle (65), the bottom of which is connected to the lower mold plate (55). The sleeve needle (65) passes through the ejector bottom plate (66) and the ejector plate (67) in sequence and extends to the lower molding cavity (53) of the bottom plate of the lower cavity (4). The height of the sleeve needle (65) extending to the lower molding cavity (53) of the bottom plate is equal to the height of the bottom nut (54). A sleeve (68) is arranged on the outer side of the sleeve needle (65). The sleeve (68) passes through the ejector plate (67) and extends to the lower molding cavity (53) of the bottom plate of the upper cavity (3), and is flush with the plane of the lower molding cavity (53) of the bottom plate.
5. The stop valve mounting seat injection mold according to claim 4, characterized in that: The sleeve (68) comprises a sleeve first section (69) and a sleeve second section (70), and the outer diameter of the sleeve first section (69) is greater than the outer diameter of the sleeve second section (70).
6. The stop valve mounting seat injection mold according to claim 1, characterized in that: A side nut mounting device is arranged on the side opposite to the side insert core pulling mechanism (10).
7. The stop valve mounting seat injection mold according to claim 6, characterized in that: The side nut mounting device comprises a side nut slider (72), the side nut slider (72) cooperates with the side nut slide groove (73) on the B plate (33), a workpiece side hole insert (74) is mounted on the end of the side nut slider (72), a side nut mounting rod (76) is also mounted in the side nut slider (72), the side nut mounting rod (76) extends to the upper part of the workpiece side hole insert (74), an arc-shaped forming portion (77) is arranged on the outer side of the side nut mounting rod (76), and the arc-shaped forming portion The end of the side nut (77) is flush with one end of the side nut slider (72), and the diameter of the arc-shaped forming portion (77) is equal to the diameter of the arc-shaped portion (78) of the workpiece outside the side nut; the side nut slider (72) is provided with a side nut oblique guide hole (79), and a side nut oblique guide column (80) matched therewith is arranged in the side nut oblique guide hole (79), and the side nut oblique guide column (80) is connected to a side nut oblique guide column fixing block (81), and the side nut oblique guide column fixing block (81) is fixed to the upper mold (1).
8. The stop valve mounting seat injection mold according to claim 1, characterized in that: The other two sides of the lower mold (2) are respectively provided with a side core pulling mechanism 1 (84) and a side core pulling mechanism 2 (86).
9. The stop valve mounting seat injection mold according to claim 8, characterized in that: The side core pulling mechanism (84) includes a side core pulling slider (87), the side core pulling slider (87) cooperates with a side core pulling groove (88), a workpiece side hole insert (89) is installed at the end of the side core pulling slider (87), a side core pulling slider inclined guide hole (91) is opened on the side core pulling slider (87), a side core pulling slider inclined guide column (92) cooperating therewith is arranged in the side core pulling slider inclined guide hole (91), the side core pulling slider inclined guide column (92) is connected to the side core pulling slider inclined guide column fixing block (93), and the side core pulling slider inclined guide column fixing block (93) is fixed to the upper mold (1).
10. The stop valve mounting seat injection mold according to claim 8, characterized in that: The side core pulling mechanism 2 (86) comprises a side core pulling slider 2 (94), the side core pulling slider 2 (94) cooperates with the side core pulling groove 2 (95), the end of the side core pulling slider 2 (94) is installed with a workpiece side hole insert 2 (96), the side core pulling slider 2 (94) is provided with a side core pulling slider 2 inclined guide hole (97), the side core pulling slider 2 inclined guide hole (97) is provided with a side core pulling slider 2 inclined guide column (98) that cooperates with it, the side core pulling slider 2 inclined guide column (98) is connected to the side core pulling slider 2 inclined guide column fixing block (99), and the side core pulling slider 2 inclined guide column fixing block (99) is fixed to the upper mold (1).
Citation Information
Cited By
Stop valve mounting seat injection mold and injection molding method thereof
CN118664856A