Frame pressure maintaining jig

By designing a frame pressure-keeping tool for backlight modules, the automatic control system is used to realize automatic start-stop and pressure-keeping duration control of cylinder components, the problem of low manual pressure-keeping efficiency of aluminum frames is solved, and production efficiency and product quality are improved.

CN222792864UActive Publication Date: 2025-04-25SHENZHEN ULTRAFINE OPTICAL PRINTING TECH CO LTD
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Patent Information

Application Number
CN202420717726.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-04-25
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

In the production process of backlight modules, aluminum frames require secondary molding, and manual pressure-keeping efficiency is low, which is prone to colloid separation and light transmission between the frames and the backlight module.

Method used

A frame pressure-keeping tool is designed, including a frame body, barrier strip, cylinder assembly and control module, and the backlight module is sensed by the inductor, and the solenoid valve, relay and cylinder assembly are used to achieve automatic pressure-keeping.

Benefits of technology

It realizes automatic pressure-keeping of the backlight module frame, improves operating quality and efficiency, reduces poor operation and safety risks, and reduces enterprise labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a frame pressure maintaining jig which is used for frame pressure maintaining of a backlight module. Comprising a frame body, barrier strips, air cylinder assemblies and a control module. Two adjacent side edges of the frame body are respectively provided with a group of barrier strips; the other two side edges of the frame body are each provided with one or more sets of air cylinder assemblies. The control module comprises an electromagnetic valve linked with the air cylinder assembly, a relay and an inductor; when the sensor senses the backlight module, the air cylinder assembly is controlled through the relay and the electromagnetic valve, and the relay regulates and controls the pressure maintaining duration of the air cylinder assembly according to needs. Automation of frame pressure maintaining of the backlight module is achieved, the operation quality and efficiency are greatly improved, poor operation is reduced, potential safety hazards are reduced, meanwhile, the labor cost of an enterprise is reduced, and double harvest of quality and cost control is achieved. And the pressure maintaining jig can be flexibly adjusted according to the size of the module, so that the practicability is wider.
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Description

Technical Field

[0001] The utility model relates to the technical field of backlight module fixtures, in particular to a frame pressure-maintaining fixture. Background Art

[0002] At present, in the market, during the production of backlight modules, plastic frames are generally formed in one step; with the development of technology, aluminum frames are becoming more and more popular, with advantages such as good shaping and heat dissipation; however, aluminum frames need to match different models and sizes of backlight modules, so they need to be formed in a second step, and then the aluminum frames are attached to the backlight modules. If the frames are not pressurized, the colloid separation and light transmission between the frames and the backlight modules are likely to occur. The manual extrusion method is inefficient and has a high defect rate. Utility Model Content

[0003] The utility model aims to overcome at least one defect of the above-mentioned prior art and provide a frame pressure-maintaining fixture to achieve the purpose of automatic pressure-maintaining.

[0004] The utility model provides a frame pressure-maintaining fixture, which is used for the frame pressure-maintaining of a backlight module; it comprises a frame, baffles, a cylinder assembly and a control module; two adjacent sides of the frame are respectively provided with a group of baffles; the other two sides of the frame are respectively provided with one or more groups of cylinder assemblies; the control module comprises an electromagnetic valve, a relay and a sensor linked with the cylinder assembly; when the sensor senses the backlight module, the cylinder assembly is controlled by the relay and the electromagnetic valve, and the relay adjusts the pressure-maintaining time of the cylinder assembly as required.

[0005] The material targeted by the utility model is a backlight module. After the backlight module is assembled with a frame, it is placed in a frame. The frame is rectangular and can surround the backlight module. The two adjacent sides are fixed sides, which are stressed by fixed baffles. The two opposite sides are movable sides. Through the movement of the cylinder assembly, the distance between the movable side and the fixed side is reduced, thereby achieving the purpose of maintaining pressure. The start of the cylinder assembly is controlled by a control module, wherein the relay is a time relay, which is used to control the duration of pressure maintenance. The solenoid valve controls the start and stop of the cylinder assembly. The sensor is used to sense whether there is material in the frame. When the material is placed, the start and stop of the cylinder assembly is controlled by the solenoid valve, and then the time relay is used to control the duration of pressure maintenance, thereby achieving automatic pressure maintenance, reducing manual operations, and improving the efficiency of pressure maintenance.

[0006] Furthermore, the cylinder assembly includes a mounting seat, a cylinder member, a push rod and a baffle; one end of the mounting seat is fixed to the side of the frame; the cylinder member is installed on the mounting seat; one end of the push rod is connected to the cylinder member, and the other end is connected to the baffle; the baffle is driven to move horizontally by the cylinder member to achieve pressure maintenance on the side of the backlight module.

[0007] The mounting seat plays the role of force bearing and installation and fixing. The mounting seat is a rectangular bar profile and can be fixed to the end face of the movable side of the mounting seat by screws or welding; the cylinder part can be fixed to the mounting seat by screws; because different backlight modules have different sizes, by setting the mounting seat in a long strip shape and installing the cylinder part in different positions, the length between the movable side and the fixed side of the frame can be adjusted, and 2 to 3 fixed gears can be set on the mounting seat to facilitate the installation of the cylinder part. To achieve the adjustment of the width of the frame.

[0008] Furthermore, the frame and / or mounting seat is an aluminum profile with a plurality of cavities inside.

[0009] In order to reduce the weight of the entire fixture and achieve the effect of light movement and convenient installation, the frame structure of the utility model is made of aluminum, which is light in weight. The weight can be reduced by setting a cavity. The frame and / or the mounting seat are square columns with strong load-bearing capacity.

[0010] Furthermore, the baffle includes a push plate and a pressure plate; one side of the push plate is connected to the push rod; the other side is attached to the pressure plate; the length of the pressure plate is greater than that of the push plate.

[0011] The push plate is fixed to the push rod. Since the frame of the backlight module has a plastic or metal frame, damage can be avoided during the pressure holding process. The utility model provides a pressure plate on the push plate. The length of the pressure plate is greater than the push plate. The pressure is transmitted through the double layer, so that the vibration during the pressure holding process is smaller and the pressure holding strength is more stable. In addition, a push plate of a certain area is separated between the push rod and the pressure plate, which can improve the uniformity of the force on the frame during the pressure holding process, thereby achieving a better pressure holding effect.

[0012] Furthermore, two groups of cylinder assemblies are respectively provided on the sides of two adjacent frames.

[0013] Since the movable side of the frame is long, if only a single cylinder assembly is used, the pressure at both ends of the pressure plate may be insufficient, resulting in poor pressure-maintaining effect. Therefore, the utility model combines actual needs and sets two groups of cylinder assemblies for each movable side. Each group of cylinder assemblies has two push rods, that is, two force points. Each movable side has four thrust points, which improves the uniformity of the pressure of the entire side.

[0014] Furthermore, the sensor is arranged at a corner of the frame; the solenoid valve and the relay are arranged at the ends of a group of the mounting seats.

[0015] Furthermore, the middle part of the frame is provided with multiple groups of cross beams, and the cross beams are provided with gaskets. The cross beams are also multi-cavity square columnar aluminum profiles, and the gaskets are used to protect the backlight module and avoid wear. The baffle is 90° angle aluminum.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] The utility model realizes the automation of the frame pressure maintenance of the backlight module, greatly improves the operation quality and efficiency, reduces the operation defects, reduces the potential safety hazards, and reduces the labor costs of the enterprise, achieving both quality and cost control. In addition, the pressure maintenance fixture of the utility model can be flexibly adjusted according to the size of the module, and has wider practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the frame pressure-maintaining fixture of the utility model.

[0019] Figure 2 It is a structural schematic diagram of the cylinder assembly of the frame pressure-maintaining fixture of the utility model.

[0020] Figure 3 This is a schematic diagram of the overall three-dimensional structure of the frame pressure-maintaining fixture of the utility model from another perspective. DETAILED DESCRIPTION

[0021] The drawings in the embodiments provide a more detailed description of the technical solutions in the embodiments of the utility model. In the drawings, the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The described embodiments are part of the embodiments of the utility model, not all of them. The embodiments described below with reference to the drawings are exemplary and are intended to be used to explain the utility model, and should not be construed as limitations on the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. The embodiments of the utility model are described in detail below in conjunction with the drawings.

[0022] It should be noted that if the embodiments of the present application involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0023] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present application, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.

[0024] Example

[0025] This embodiment provides a frame pressure-maintaining fixture for maintaining the frame pressure of a backlight module; Figure 1 As shown, it includes a square frame 1, a stop bar 2, a cylinder assembly 3, a solenoid valve 4, a relay 5 and a sensor 6; Figure 2 As shown, the baffle 2 is made of 90° angle aluminum. The middle part of the frame 1 is also provided with a plurality of crossbeams 11, and the crossbeams 11 are provided with gaskets 12. Two adjacent sides of the frame 1 are respectively provided with a group of baffles 2; the other two sides of the frame 1 are respectively provided with two groups of cylinder assemblies 3; the control module includes a solenoid valve 4, a relay 5 and a sensor 6 linked with the cylinder assembly 3; when the sensor 6 senses the backlight module, the cylinder assembly 3 is controlled through the relay 5 and the solenoid valve 4, and the relay 5 adjusts the pressure holding time of the cylinder assembly 3 as needed.

[0026] like Figure 3 As shown, the cylinder assembly 3 includes a mounting seat 31, a cylinder member 32, a push rod 33 and a baffle 34; Figure 1As shown, one end of the mounting seat 31 is fixed to the side of the frame 1; the cylinder 32 is installed on the mounting seat 31; one end of the push rod 33 is connected to the cylinder 32, and the other end is connected to the baffle 34; the baffle 34 is driven by the cylinder 32 to move horizontally to achieve pressure maintenance on the side of the backlight module. The mounting seat 31 plays the role of force bearing and installation and fixing. The mounting seat 31 is a rectangular strip profile, which can be fixed to the end face of the movable side of the mounting seat 31 by screws or welding; the cylinder 32 can be fixed to the mounting seat 31 by screws; because different backlight modules have different sizes, by setting the mounting seat 31 as a long strip and installing the cylinder 32 in different positions, the length between the movable side and the fixed side of the frame 1 can be adjusted, and 2 to 3 fixed gears can be set on the mounting seat 31 to facilitate the installation of the cylinder 32. To achieve the adjustment of the width of the frame 1. In this embodiment, the sensor 6 is arranged at a corner of the frame 1; the solenoid valve 4 and the relay 5 are arranged at the end of a group of the mounting seats 31. The components of the control module are arranged at other positions of the frame 1 or the cylinder assembly 3, as long as the above functions can be achieved, it is also within the protection scope of the present utility model.

[0027] The frame 1 , the mounting seat 31 , and the crossbeam 11 are made of aluminum profiles, and a plurality of cavities are provided inside.

[0028] like Figure 2 As shown, the baffle 34 includes a push plate 10 and a pressure plate 20 ; one side of the push plate 10 is connected to the push rod 33 ; the other side is attached to the pressure plate 20 ; the length of the pressure plate 20 is greater than that of the push plate 10 .

[0029] Since the movable side of the frame 1 is relatively long, if only a single cylinder assembly 3 is used, the pressure at both ends of the pressure plate 20 may be insufficient, resulting in a poor pressure-maintaining effect. Therefore, the utility model combines actual needs and sets two groups of cylinder assemblies 3 for each movable side, each group of cylinder assemblies 3 has two push rods 33, i.e., two force points, and each movable side has four thrust points, thereby improving the uniformity of the pressure of the entire side.

[0030] The above embodiments are only used to illustrate the technical solution of the utility model and are not intended to limit it. Although the utility model is described in detail with reference to the above preferred embodiments, those skilled in the art should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model. Those skilled in the art can also make other changes within the spirit of the utility model and apply them to the design of the utility model, as long as they do not deviate from the technical effects of the utility model. These changes made according to the spirit of the utility model should be included in the scope of protection claimed by the utility model.

Claims

1. A frame pressure-maintaining jig, used for the frame pressure-maintaining of a backlight module; characterized in that: It comprises a frame (1), a stop bar (2), a cylinder assembly (3) and a control module; Two adjacent sides of the frame (1) are respectively provided with a group of baffles (2); the other two sides of the frame (1) are respectively provided with one or more groups of cylinder assemblies (3); the control module comprises a solenoid valve (4) linked to the cylinder assembly (3), a relay (5) and a sensor (6); When the sensor (6) senses the backlight module, the cylinder assembly (3) is controlled via the relay (5) and the solenoid valve (4), and the relay (5) adjusts the pressure holding time of the cylinder assembly (3) as required.

2. The frame pressure-maintaining fixture according to claim 1, characterized in that: The cylinder assembly (3) comprises a mounting seat (31), a cylinder member (32), a push rod (33) and a baffle (34); one end of the mounting seat (31) is fixed to the side of the frame (1); the cylinder member (32) is mounted on the mounting seat (31); one end of the push rod (33) is connected to the cylinder member (32), and the other end is connected to the baffle (34); the baffle (34) is driven to move horizontally by the cylinder member (32) to achieve pressure maintenance on the side of the backlight module.

3. The frame pressure-maintaining fixture according to claim 2, characterized in that: The frame (1) and / or the mounting seat (31) are made of aluminum profiles and are provided with a plurality of cavities therein.

4. The frame pressure-maintaining fixture according to claim 2, characterized in that: The baffle (34) comprises a push plate (10) and a pressure plate (20); one side of the push plate (10) is connected to the push rod (33); the other side is in contact with the pressure plate (20); the length of the pressure plate (20) is greater than that of the push plate (10).

5. The frame pressure-maintaining fixture according to claim 2, characterized in that: Two groups of cylinder assemblies (3) are respectively arranged on the sides of two adjacent frames (1).

6. The frame pressure-maintaining fixture according to claim 1, characterized in that: The sensor (6) is arranged at a corner of the frame (1); the solenoid valve (4) and the relay (5) are arranged at the ends of a group of the mounting seats (31).

7. The frame pressure-maintaining fixture according to claim 1, characterized in that: A plurality of groups of cross beams (11) are also provided in the middle of the frame (1), and gaskets (12) are provided on the cross beams (11).

8. The frame pressure-maintaining fixture according to claim 1, characterized in that: The baffle (2) is made of 90° angle aluminum.