Suspension system of vehicle range extender and vehicle
By designing a vehicle range extender suspension system with a three-point suspension arrangement, the problems of poor NVH performance and low assembly efficiency in the prior art are solved, and more efficient assembly and more stable suspension effects are achieved.
Patent Information
- Application Number
- CN202420324490.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-21
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-02-21
AI Technical Summary
The NVH performance of the existing range extender suspension system is poor and is integrated, making it difficult to install, and additional auxiliary suspension is required, the process is complicated and the assembly efficiency is low.
A suspension system for a vehicle range extender is designed, adopting a three-point suspension arrangement form, including a first suspension device and a plurality of second suspension devices, the first suspension device is fixedly connected to the longitudinal beam and the engine, and the second suspension device is fixedly connected to the longitudinal beam and the generator, so as to facilitate the installation of the range extender assembly from rear to front.
It improves the assembly efficiency of the vehicle range extender, enhances the stability and NVH performance of the suspension system, thereby improving the overall quality of the vehicle.
Smart Images

Figure CN222793629U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vehicles, in particular to a suspension system of a vehicle range extender and a vehicle having the same. Background Art
[0002] In the related art, the range extender is arranged in the rear cabin of the vehicle, directly below the rear passengers, but the NVH (Noise, Vibration, Harshness) performance of the range extender suspension system is poor. In addition, the existing range extender suspension system is an integrated structure, which is not convenient for the installation of the range extender and requires the addition of additional auxiliary suspensions, which has complicated procedures and low assembly efficiency. Utility Model Content
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, one purpose of the utility model is to provide a suspension system for a vehicle range extender, so that the suspension system has good NVH performance, and is convenient for the vehicle range extender assembly to be installed sequentially from the back to the front, thereby improving the assembly efficiency of the vehicle range extender.
[0004] The utility model further provides a vehicle.
[0005] According to the suspension system of the vehicle range extender of the embodiment of the utility model, the vehicle frame has two longitudinal beams that are opposite and spaced apart in the width direction of the vehicle, and the suspension system includes: a first suspension device, the first suspension device is suitable for being fixedly connected to the two longitudinal beams, and the first suspension device is also suitable for being fixedly connected to the engine of the range extender; a plurality of second suspension devices, the plurality of second suspension devices are arranged in the width direction of the vehicle, and the plurality of second suspension devices are all located in front of the first suspension device along the length direction of the vehicle, the plurality of second suspension devices are respectively suitable for being fixedly connected to the two longitudinal beams, and the plurality of second suspension devices are all suitable for being fixedly connected to the generator of the range extender.
[0006] According to the suspension system of the vehicle range extender of the embodiment of the utility model, by providing a first suspension device and a plurality of second suspension devices, it is convenient to sequentially install the vehicle range extender assembly from the back to the front, thereby improving the assembly efficiency of the vehicle range extender. In addition, the suspension system of the present application adopts a three-point suspension arrangement, which is conducive to improving the stability of the vehicle range extender arrangement, so that the suspension system has better NVH performance, thereby improving the quality of the vehicle.
[0007] In some embodiments of the utility model, the first suspension device includes: a mounting beam, a first suspension and a first connecting bracket, the first suspension is connected between the mounting beam and the first connecting bracket, the two ends of the mounting beam are respectively suitable for fixed connection with the two longitudinal beams, and the first connecting bracket is suitable for fixed connection with the engine.
[0008] In some embodiments of the present invention, the installation beam includes: a beam body and two connecting members, the two connecting members are respectively arranged at two ends of the beam body, and the two connecting members are respectively suitable for fixed connection with corresponding longitudinal beams.
[0009] In some embodiments of the present invention, the bottom wall on which the cross beam is installed has a reinforcement structure.
[0010] In some embodiments of the present invention, the first suspension includes: a suspension body and at least one mounting bracket, the mounting bracket is fixedly connected to the outer peripheral wall of the suspension body, the mounting bracket is fixedly connected to the mounting beam, and the suspension body is connected to the first connecting bracket.
[0011] In some embodiments of the present invention, the first connecting bracket includes: a first bracket and a second bracket, the first bracket and the second bracket are fixedly connected to jointly define a spatial structure, the first bracket is suitable for being fixedly connected to the engine, and the second bracket is fixedly connected to the first suspension.
[0012] In some embodiments of the utility model, the second suspension device includes: a second connecting bracket, a second suspension and a third connecting bracket, the second suspension is connected between the second connecting bracket and the third connecting bracket, the second connecting bracket is suitable for being fixedly connected to the corresponding longitudinal beam, and the third connecting bracket is suitable for being fixedly connected to the generator.
[0013] In some embodiments of the present invention, the second connecting bracket has a first mounting wall, the third connecting bracket has a second mounting wall, the first mounting wall and the second mounting wall are opposite and spaced apart along the height direction of the vehicle, the second suspension is located between the first mounting wall and the second mounting wall, and the second suspension is fixedly connected to both the first mounting wall and the second mounting wall.
[0014] In some embodiments of the present invention, the third connecting bracket further has a third mounting wall, the third mounting wall is connected to the second mounting wall, the third mounting wall is bent toward the bottom of the suspension system, and the third mounting wall is fixedly connected to the generator.
[0015] A vehicle according to an embodiment of the utility model includes the above-mentioned suspension system of the vehicle range extender.
[0016] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0018] Figure 1 is a schematic diagram of the structure of a suspension system according to an embodiment of the utility model;
[0019] Figure 2 It is an assembly diagram of a suspension system according to an embodiment of the utility model.
[0020] Reference numerals:
[0021] Suspension system 100;
[0022] A first suspension device 1;
[0023] Install the crossbeam 11;
[0024] Crossbeam body 111; Connecting member 112;
[0025] First suspension 12;
[0026] Suspension body 121; mounting bracket 122;
[0027] A first connecting bracket 13;
[0028] A first bracket 131; a second bracket 132;
[0029] A second suspension device 2;
[0030] A second connecting bracket 21;
[0031] A first mounting wall 211;
[0032] Second suspension 22;
[0033] A third connecting bracket 23;
[0034] A second mounting wall 231; a third mounting wall 232;
[0035] Stringer 3;
[0036] Range extender 4. DETAILED DESCRIPTION
[0037] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0038] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0039] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0040] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or can communicate with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] Reference below Figure 1-Figure 2 A suspension system 100 according to an embodiment of the present invention is described.
[0042] like Figure 1 and Figure 2 As shown, according to the suspension system 100 of the vehicle range extender 4 of the embodiment of the utility model, the vehicle frame has two longitudinal beams 3 that are opposite and spaced apart in the vehicle width direction. The suspension system 100 includes: a first suspension device 1, the first suspension device 1 is suitable for being fixedly connected to the two longitudinal beams 3, and the first suspension device 1 is also suitable for being fixedly connected to the engine of the range extender 4; a plurality of second suspension devices 2, the plurality of second suspension devices 2 are arranged in the vehicle width direction, and the plurality of second suspension devices 2 are all located in front of the first suspension device 1 in the vehicle length direction, the plurality of second suspension devices 2 are respectively suitable for being fixedly connected to the two longitudinal beams 3, and the plurality of second suspension devices 2 are all suitable for being fixedly connected to the generator of the range extender 4.
[0043] The vehicle frame has two longitudinal beams 3 that are opposite and spaced apart in the vehicle width direction, the two longitudinal beams 3 are arranged opposite to each other, and the suspension system 100 is assembled between the two longitudinal beams 3 of the frame. The suspension system 100 includes a first suspension device 1, the first suspension device 1 is suitable for being fixedly connected to the two longitudinal beams 3, and the first suspension device 1 is fixedly connected between the two longitudinal beams 3, for example: the first suspension device 1 and the two longitudinal beams 3 can be fixedly connected by welding, or the first suspension device 1 and the two longitudinal beams 3 can also be fixedly connected by screwing, but the present application is not limited thereto, the first suspension device 1 and the two longitudinal beams 3 can also be fixedly connected by other means, as long as the first suspension device 1 and the two longitudinal beams 3 are fixedly connected. The first suspension device 1 is also suitable for being fixedly connected to the engine of the range extender 4. For example, the first suspension device 1 and the engine can be connected by bolts, or by snap-connection. However, the present application is not limited thereto. The first suspension device 1 and the engine can also be fixedly connected by other means, as long as the first suspension device 1 is fixedly connected to the engine of the range extender 4, the effect of fixing the engine on the frame longitudinal beam 3 through the first suspension device 1 is achieved, thereby improving the stability of the engine and thus improving the driving safety of the vehicle. It can also reduce the risk of noise generated by the unstable position of the engine during driving of the vehicle, so that the vehicle has better NVH performance, thereby improving the quality of the vehicle.
[0044] The suspension system 100 also includes a plurality of second suspension devices 2, for example, the second suspension devices 2 can be set to two, three or more, and the present application takes the second suspension devices 2 as two as an example for explanation. The two second suspension devices 2 are arranged along the width direction of the vehicle, and the two second suspension devices 2 are both located in front of the first suspension device 1 along the length direction of the vehicle. By adopting a three-point suspension arrangement, it is beneficial to improve the stability of the arrangement of the vehicle range extender 4. When assembling the vehicle range extender 4, the plurality of second suspension devices 2 are respectively fixed to the two longitudinal beams 3, the first suspension device 1 and the engine are fixedly connected to form a whole, and then the first suspension device 1 is installed from the rear of the vehicle to the front, so that the first suspension device 1 is fixedly connected to the two longitudinal beams 3, and the plurality of second suspension devices 2 are fixedly connected to the generator, so that the vehicle range extender 4 assembly is convenient to be installed from the back to the front, thereby improving the assembly efficiency of the vehicle range extender 4.
[0045] The multiple second suspension devices 2 are respectively suitable for being fixedly connected with the two longitudinal beams 3, for example: the multiple second suspension devices 2 can be fixedly connected with the corresponding longitudinal beams 3 by screwing, and the multiple second suspension devices 2 can also be fixedly connected with the corresponding longitudinal beams 3 by welding, but the present application is not limited thereto, and the multiple second suspension devices 2 can also be fixedly connected with the corresponding longitudinal beams 3 by other means, as long as the multiple second suspension devices 2 are fixedly connected with the corresponding longitudinal beams 3. The multiple second suspension devices 2 are all suitable for being fixedly connected with the generator of the range extender 4, so as to achieve the effect of fixing the range extender 4 on the frame longitudinal beam 3 through the multiple second suspension devices 2, improve the stability of the range extender 4, thereby improving the stability of the vehicle circuit, and can also reduce the risk of noise generated by the unstable position of the range extender 4 during the driving of the vehicle, so that the vehicle has better NVH performance, thereby further improving the quality of the vehicle.
[0046] Specifically, the first suspension device 1 can be connected to the engine of the range extender 4 by bolts, and then the first suspension device 1 is fixedly connected between the two longitudinal beams 3 of the frame, so that the engine of the range extender 4 is assembled on the frame. After the installation is completed, the multiple second suspension devices 2 are suitable for being fixedly connected to the generator of the range extender 4, and then the multiple second suspension devices 2 are respectively fixedly connected to the two longitudinal beams 3. Thus, the range extender 4 is assembled on the frame, and the multiple second suspension devices 2 along the length direction of the vehicle are all located in front of the first suspension device 1 and are all rubber-suspended, and then the vehicle range extender 4 is assembled from the back to the front, thereby improving the assembly efficiency of the vehicle range extender 4.
[0047] Furthermore, most of the structures of the first suspension device 1 and the second suspension device 2 are configured as sheet metal welded parts, which do not require molds compared to castings, thereby saving vehicle production costs while meeting the requirements of parameters such as strength and modalities.
[0048] Thus, by providing the first suspension device 1 and the plurality of second suspension devices 2, it is convenient to sequentially install the vehicle range extender 4 assembly from the back to the front, thereby improving the assembly efficiency of the vehicle range extender 4. In addition, the suspension system 100 of the present application adopts a three-stage suspension arrangement, which is conducive to improving the stability of the arrangement of the vehicle range extender 4, so that the vehicle has better NVH performance, thereby improving the quality of the vehicle, and can also be applied to vehicles that do not have suspension mounting crossbeams and brackets, thereby improving the adaptability of the suspension system 100 to a variety of vehicles.
[0049] In some embodiments of the present invention, Figure 1 and Figure 2 As shown, the first suspension device 1 may include: a mounting beam 11, a first suspension 12 and a first connecting bracket 13, the first suspension 12 is connected between the mounting beam 11 and the first connecting bracket 13, the two ends of the mounting beam 11 are respectively suitable for fixed connection with the two longitudinal beams 3, and the first connecting bracket 13 is suitable for fixed connection with the engine.
[0050] The first suspension device 1 may include a mounting crossbeam 11, a first suspension 12 and a first connecting bracket 13. The first suspension 12 and the first connecting bracket 13 may be connected by bolts, and the mounting crossbeam 11 and the first suspension 12 may also be connected by bolts, so that the first suspension 12 is screwed between the mounting crossbeam 11 and the first connecting bracket 13. The two ends of the mounting crossbeam 11 are respectively suitable for being fixedly connected with the two longitudinal beams 3, for example, the mounting crossbeam 11 and the two longitudinal beams 3 may be fixedly connected by welding, or the mounting crossbeam 11 and the two longitudinal beams 3 may also be fixedly connected by screwing, but the present application is not limited thereto, the mounting crossbeam 11 and the two longitudinal beams 3 may also be fixedly connected by other means, as long as the mounting crossbeam 11 and the two longitudinal beams 3 are fixedly connected, the present application takes the mounting crossbeam 11 welded and fixed between the two longitudinal beams 3 as an example for explanation, improves the connection reliability of the mounting crossbeam 11 and the two longitudinal beams 3, reduces the risk of fracture at the connection between the mounting crossbeam 11 and the two longitudinal beams 3, and thus improves the safety of the vehicle.
[0051] The first connecting bracket 13 is suitable for being fixedly connected to the engine. For example, the first connecting bracket 13 and the engine can be connected by bolts, or by snap-connection. However, the present application is not limited thereto. The first connecting bracket 13 and the engine can also be fixedly connected by other means, as long as the first connecting bracket 13 is fixedly connected to the engine of the range extender 4, the effect of fixing the vehicle range extender 4 on the frame longitudinal beam 3 is achieved through the first connecting bracket 13, thereby improving the stability of the engine and thus improving the driving safety of the vehicle. It can also reduce the risk of noise generated by the unstable position of the engine during driving of the vehicle, so that the vehicle has better NVH performance, thereby improving the quality of the vehicle.
[0052] In some embodiments of the present invention, Figure 1 and Figure 2 As shown, the installation beam 11 may include: a beam body 111 and two connecting members 112 , the two connecting members 112 are respectively arranged at two ends of the beam body 111 , and the two connecting members 112 are respectively suitable for being fixedly connected to the corresponding longitudinal beam 3 .
[0053] The installation beam 11 may include a beam body 111 and two connectors 112. The two connectors 112 may be respectively arranged at both ends of the beam body 111. For example, the two connectors 112 may be integrally formed with the beam body 111, or may be welded to the beam body 111. This application takes the example of the integral formation of the two connectors 112 and the beam body 111 to improve the structural stability of the installation beam 11 and reduce the risk of cracking caused by stress concentration at the connection between the two connectors 112 and the beam body 111. The two connectors 112 are respectively suitable for fixed connection with the corresponding longitudinal beams 3. For example: the two connecting members 112 and the corresponding longitudinal beam 3 can be fixedly connected by welding, and the two connecting members 112 and the corresponding longitudinal beam 3 can also be fixedly connected by bolts, but the present application is not limited to this. The two connecting members 112 and the corresponding longitudinal beam 3 can also be fixedly connected by other means, as long as the two connecting members 112 are fixedly connected to the corresponding longitudinal beam 3. The present application takes the two connecting members 112 welded and fixed to the corresponding longitudinal beam 3 as an example to improve the connection reliability between the connecting members 112 and the corresponding longitudinal beam 3, reduce the risk of breakage at the connection between the connecting members 112 and the corresponding longitudinal beam 3, thereby further improving the safety of the vehicle.
[0054] In some embodiments of the present invention, the bottom wall on which the cross beam 11 is mounted has a reinforcement structure (not shown in the figures).
[0055] Among them, the bottom wall of the mounting crossbeam 11 may have a reinforcement structure, for example: the bottom wall of the mounting crossbeam 11 may be provided with a reinforcement rib structure, and the bottom wall of the mounting crossbeam 11 may also be provided with a reinforcement plate structure, but the present application is not limited to this. The bottom wall of the mounting crossbeam 11 may also be provided with other reinforcement structures. As long as the bottom wall of the mounting crossbeam 11 has a reinforcement structure, it is beneficial to improve the structural strength of the mounting crossbeam 11 and reduce the risk of bending or even cracking of the mounting crossbeam 11 due to stress concentration, thereby improving the structural stability of the first suspension device 1 and the engine.
[0056] In some embodiments of the present invention, Figure 1 and Figure 2 As shown, the first suspension 12 may include: a suspension body 121 and at least one mounting bracket 122, the mounting bracket 122 is fixedly connected to the outer peripheral wall of the suspension body 121, the mounting bracket 122 is fixedly connected to the mounting beam 11, and the suspension body 121 is connected to the first connecting bracket 13.
[0057] The first suspension 12 may include a suspension body 121 and at least one mounting bracket 122. For example, the mounting bracket 122 may be provided with one, two or more mounting brackets. The present application takes the case where two mounting brackets 122 are provided as an example for explanation. Along the width direction of the vehicle, the two mounting brackets 122 may be respectively located on both sides of the suspension body 121, which is beneficial to improve the reliability of the suspension body 121 and the mounting crossbeam 11. The suspension body 121 may be provided as a rubber suspension, and the suspension body 121 has a vibration isolation effect. The mounting bracket 122 and the outer peripheral wall of the suspension body 121 are fixedly connected. For example, the mounting bracket 122 and the outer peripheral wall of the suspension body 121 may be welded or snap-connected. The present application takes the case where the mounting bracket 122 and the outer peripheral wall of the suspension body 121 are welded as an example for explanation.
[0058] The mounting bracket 122 is fixedly connected to the mounting crossbeam 11, for example, the mounting crossbeam 11 and the mounting bracket 122 can be fixedly connected by welding, or by bolts, but the present application is not limited thereto, the mounting crossbeam 11 and the mounting bracket 122 can also be fixedly connected by other means, as long as the mounting crossbeam 11 and the mounting bracket 122 are fixedly connected, the present application takes the mounting bracket 122 and the mounting crossbeam 11 as an example of bolt connection, improves the connection reliability between the mounting crossbeam 11 and the mounting bracket 122, reduces the risk of separation between the mounting crossbeam 11 and the first suspension 12, and thus improves the safety of the vehicle. A rubber structure can be provided in the suspension body 121 to provide a buffering effect for the vehicle. The suspension body 121 is connected to the first connecting bracket 13, and the suspension body 121 and the first connecting bracket 13 can be screwed, so that the first connecting bracket 13 is assembled on the mounting crossbeam 11 through the suspension body 121, thereby realizing the reliable assembly of the first suspension device 1.
[0059] Furthermore, the mounting bracket 122 may have a reinforced flange, which is beneficial to improving the structural stability of the mounting bracket 122, reducing the risk of cracking of the mounting bracket 122, and improving the connection reliability between the suspension body 121 and the mounting beam 11, thereby further realizing the reliable assembly of the first suspension device 1.
[0060] In some embodiments of the present invention, Figure 1 and Figure 2 As shown, the first connecting bracket 13 may include: a first bracket 131 and a second bracket 132, the first bracket 131 and the second bracket 132 are fixedly connected to jointly define a spatial structure, the first bracket 131 is suitable for being fixedly connected to the engine, and the second bracket 132 is fixedly connected to the first suspension 12.
[0061] The first connecting bracket 13 may include a first bracket 131 and a second bracket 132, and the first bracket 131 and the second bracket 132 are fixedly connected, for example, the first bracket 131 and the second bracket 132 may be fixedly connected by welding, or the first bracket 131 and the second bracket 132 may be fixedly connected by snap connection, but the present application is not limited thereto, and the first bracket 131 and the second bracket 132 may also be fixedly connected by other means, as long as the first bracket 131 and the second bracket 132 are fixedly connected. The second bracket 132 is fixedly connected to the first suspension 12, and the first bracket 131 and the second bracket 132 may jointly define a spatial structure. When the second bracket 132 and the first suspension 12 are assembled, the spatial structure may avoid connection structures such as bolts, which is conducive to the smooth assembly of the second bracket 132 and the first suspension 12.
[0062] The first bracket 131 is suitable for being fixedly connected with the engine, for example: the first bracket 131 and the engine can be connected by bolts, or the first bracket 131 and the engine can be connected by snapping, but the present application is not limited thereto, the first bracket 131 and the engine can also be fixedly connected by other means, as long as the first bracket 131 is also fixedly connected with the engine of the range extender 4, the present application takes the first bracket 131 and the engine being connected by bolts as an example for explanation. Specifically, the first bracket 131 can have three bolt holes, the bolts pass through the bolt holes and are screwed and fixed with the engine, so as to achieve the effect of fixing the engine on the frame longitudinal beam 3 through the first bracket 131, improve the stability of the engine, thereby improving the driving safety of the vehicle, and can also reduce the risk of noise generated by the unstable position of the engine during the driving of the vehicle, so that the vehicle has better NVH performance, thereby improving the quality of the vehicle.
[0063] In some embodiments of the present invention, Figure 1 As shown, the second suspension device 2 may include: a second connecting bracket 21, a second suspension 22 and a third connecting bracket 23, the second suspension 22 is connected between the second connecting bracket 21 and the third connecting bracket 23, the second connecting bracket 21 is suitable for being fixedly connected to the corresponding longitudinal beam 3, and the third connecting bracket 23 is suitable for being fixedly connected to the generator.
[0064] The second suspension device 2 may include a second connection bracket 21, a second suspension 22 and a third connection bracket 23. The second connection bracket 21 and the second suspension 22 may be connected by bolts, and the second suspension 22 and the third connection bracket 23 may also be connected by bolts, so that the second suspension 22 is connected between the second connection bracket 21 and the third connection bracket 23. The second suspension 22 may be set as a rubber suspension, and the second suspension 22 has a vibration isolation effect. The second connection bracket 21 is suitable for being fixedly connected with the corresponding longitudinal beam 3, for example: the second connection bracket 21 and the corresponding longitudinal beam 3 may be fixedly connected by welding, and the second connection bracket 21 and the corresponding longitudinal beam 3 may also be fixedly connected by bolts, but the present application is not limited thereto, and the second connection bracket 21 and the corresponding longitudinal beam 3 may also be fixedly connected by other means, as long as the second connection bracket 21 and the corresponding longitudinal beam 3 are fixedly connected. The present application takes the second connection bracket 21 welded and fixed to the corresponding longitudinal beam 3 as an example for explanation, so as to improve the connection reliability between the second connection bracket 21 and the corresponding longitudinal beam 3, reduce the risk of fracture at the connection between the second connection bracket 21 and the corresponding longitudinal beam 3, and thus improve the safety of the vehicle.
[0065] The third connecting bracket 23 is suitable for being fixedly connected with the generator. For example, the third connecting bracket 23 and the generator can be connected by bolts, or by snap-connection, but the present application is not limited thereto. The third connecting bracket 23 and the generator can also be fixedly connected by other means, as long as the third connecting bracket 23 is fixedly connected with the generator of the range extender 4, thereby achieving the effect of fixing the generator on the frame longitudinal beam 3 through the third connecting bracket 23, improving the stability of the generator, thereby improving the driving safety of the vehicle, and also reducing the risk of noise generated by the unstable position of the generator during the driving of the vehicle, so that the vehicle has better NVH performance, thereby improving the quality of the vehicle.
[0066] In some embodiments of the present invention, Figure 1 As shown, the second connecting bracket 21 has a first mounting wall 211, and the third connecting bracket 23 has a second mounting wall 231. The first mounting wall 211 and the second mounting wall 231 are opposite and spaced apart along the height direction of the vehicle. The second suspension 22 is located between the first mounting wall 211 and the second mounting wall 231, and the second suspension 22 is fixedly connected to both the first mounting wall 211 and the second mounting wall 231.
[0067] The second connecting bracket 21 may have a first mounting wall 211, the third connecting bracket 23 may have a second mounting wall 231, the first mounting wall 211 and the second mounting wall 231 may be arranged opposite to each other along the height direction of the vehicle, the first mounting wall 211 and the second mounting wall 231 are arranged to be spaced apart to form a mounting space between the first mounting wall 211 and the second mounting wall 231, the second suspension 22 is located in the mounting space between the first mounting wall 211 and the second mounting wall 231, the first mounting wall 211 is located below the second mounting wall 231, and the second suspension 22 is fixedly connected to the first mounting wall 211 and the second mounting wall 231, for example: the second suspension 22 and the first mounting wall 211 and the second mounting wall 231 can be fixedly connected by welding, and the second suspension 22 and the first mounting wall 211 and the second mounting wall 231 may also be fixedly connected by bolts, but the present application is not limited thereto. The second suspension 22 and the first mounting wall 211 and the second mounting wall 231 may also be fixedly connected by other means, as long as the second suspension 22 and the first mounting wall 211 and the second mounting wall 231 are all fixedly connected. The present application takes the second suspension 22 and the first mounting wall 211 and the second mounting wall 231 fixedly connected by bolts as an example to improve the connection reliability between the second suspension 22 and the first mounting wall 211 and the second mounting wall 231, reduce the risk of separation of the second suspension 22 and the first mounting wall 211 and the second mounting wall 231, and the second suspension 22 may be provided with a rubber structure to provide a buffering effect for the vehicle, so that the second suspension 22 can reliably play a shock absorbing role.
[0068] In some embodiments of the present invention, Figure 1 As shown, the third connecting bracket 23 further has a third mounting wall 232 , the third mounting wall 232 is connected to the second mounting wall 231 , the third mounting wall 232 is bent toward the bottom of the suspension system 100 , and the third mounting wall 232 is fixedly connected to the generator.
[0069] Among them, the third connecting bracket 23 may also have a third mounting wall 232, and the third mounting wall 232 and the second mounting wall 231 are connected. For example, the third mounting wall 232 and the second mounting wall 231 may be integrally formed, or the third mounting wall 232 and the second mounting wall 231 may be welded and connected. This application takes the third mounting wall 232 and the second mounting wall 231 as an example for explanation, so as to improve the connection reliability of the third mounting wall 232 and the second mounting wall 231, reduce the risk of cracking caused by stress concentration at the connection between the third mounting wall 232 and the second mounting wall 231, and thus improve the structural stability of the third connecting bracket 23. The third mounting wall 232 is fixedly connected to the generator, and the third mounting wall 232 is bent toward the bottom of the suspension system 100, which is convenient for the assembly of the generator, and is conducive to fixing the generator on the frame longitudinal beam 3 through the third mounting wall 232, and further improving the position stability of the generator.
[0070] Furthermore, the side edges of the second connecting bracket 21 and the side edges of the third connecting bracket 23 may have reinforcing flanges, which may be welded to the side edges of the second connecting bracket 21 and the side edges of the third connecting bracket 23 by sheet metal welding, which is beneficial to improving the structural stability of the second connecting bracket 21 and the third connecting bracket 23, reducing the risk of cracking of the second connecting bracket 21 and the third connecting bracket 23, and improving the connection reliability between the second connecting bracket 21 and the corresponding longitudinal beam 3, as well as the connection reliability between the third connecting bracket 23 and the generator, thereby further realizing the reliable assembly of the second suspension device 2.
[0071] The vehicle according to the embodiment of the utility model includes the suspension system 100 of the vehicle range extender 4 described above. By providing the first suspension device 1 and the plurality of second suspension devices 2, it is convenient to sequentially install the vehicle range extender 4 assembly from the back to the front, thereby improving the assembly efficiency of the vehicle range extender 4. In addition, the suspension system 100 of the present application adopts a three-point suspension arrangement, which is conducive to improving the stability of the arrangement of the vehicle range extender 4, so that the suspension system 100 has better NVH performance, thereby improving the quality of the vehicle.
[0072] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0073] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A suspension system for a vehicle range extender, characterized in that: The vehicle frame has two longitudinal beams that are opposite and spaced apart in the width direction of the vehicle, and the suspension system includes: a first suspension device, the first suspension device being adapted to be fixedly connected to the two longitudinal beams, and the first suspension device being further adapted to be fixedly connected to the engine of the range extender; A plurality of second suspension devices are arranged along the width direction of the vehicle, and along the length direction of the vehicle, the plurality of second suspension devices are all located in front of the first suspension device, the plurality of second suspension devices are respectively suitable for being fixedly connected to the two longitudinal beams, and the plurality of second suspension devices are all suitable for being fixedly connected to the generator of the range extender.
2. The suspension system of the vehicle range extender according to claim 1, characterized in that: The first suspension device includes: a mounting crossbeam, a first suspension and a first connecting bracket, the first suspension is connected between the mounting crossbeam and the first connecting bracket, the two ends of the mounting crossbeam are respectively suitable for fixed connection with the two longitudinal beams, and the first connecting bracket is suitable for fixed connection with the engine.
3. The suspension system of the vehicle range extender according to claim 2, characterized in that: The installation crossbeam comprises: a crossbeam body and two connecting members, the two connecting members are respectively arranged at two ends of the crossbeam body, and the two connecting members are respectively suitable for being fixedly connected with the corresponding longitudinal beams.
4. The suspension system of the vehicle range extender according to claim 2, characterized in that: The bottom wall of the mounting cross beam has a reinforcement structure.
5. The suspension system of the vehicle range extender according to claim 2, characterized in that: The first suspension includes: a suspension body and at least one mounting bracket, the mounting bracket is fixedly connected to the outer peripheral wall of the suspension body, the mounting bracket is fixedly connected to the mounting crossbeam, and the suspension body is connected to the first connecting bracket.
6. The suspension system of the vehicle range extender according to claim 2, characterized in that: The first connecting bracket includes: a first bracket and a second bracket, the first bracket and the second bracket are fixedly connected to jointly define a spatial structure, the first bracket is suitable for being fixedly connected to the engine, and the second bracket is fixedly connected to the first suspension.
7. The suspension system for a vehicle range extender according to any one of claims 1 to 6, characterized in that: The second suspension device includes: a second connecting bracket, a second suspension and a third connecting bracket, the second suspension is connected between the second connecting bracket and the third connecting bracket, the second connecting bracket is suitable for being fixedly connected to the corresponding longitudinal beam, and the third connecting bracket is suitable for being fixedly connected to the generator.
8. The suspension system for a vehicle range extender according to claim 7, characterized in that: The second connecting bracket has a first mounting wall, the third connecting bracket has a second mounting wall, the first mounting wall and the second mounting wall are opposite and spaced apart along the height direction of the vehicle, the second suspension is located between the first mounting wall and the second mounting wall, and the second suspension is fixedly connected to both the first mounting wall and the second mounting wall.
9. The suspension system for a vehicle range extender according to claim 8, characterized in that: The third connecting bracket further has a third mounting wall, the third mounting wall is connected to the second mounting wall, the third mounting wall is bent toward the bottom of the suspension system, and the third mounting wall is fixedly connected to the generator.
10. A vehicle, characterized in that: A suspension system comprising a vehicle range extender according to any one of claims 1-9.