Device for filling dialysis bag with high-viscosity product
By designing a filling device for high viscosity products, the product is squeezed into the dialysis bag using the storage barrel and piston part, the problems of inefficiency and pollution in traditional filling methods are solved, and efficient and pollution-free filling effect is achieved.
Patent Information
- Application Number
- CN202421692294.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-16
AI Technical Summary
Traditional methods of filling high-viscosity products into dialysis bags are inefficient, which can easily lead to product contamination and incomplete filling.
A device is designed including a storage barrel, a piston part and a discharge part. The storage barrel is provided with a storage chamber and a discharge port, and the piston part can be pushed in the storage chamber to squeeze the product into the dialysis bag.
Improves filling efficiency, reduces product exposure time and contamination risks, avoids product sticking to the middle or edge of dialysis bag, and ensures that the dialysis bag is fully filled.
Smart Images

Figure CN222793869U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of product bagging, and in particular to a device for filling a dialysis bag with a high-viscosity product. Background Art
[0002] Polysaccharide materials such as sodium hyaluronate, chitosan, carboxymethyl cellulose and trehalose are generally composed of multiple monosaccharide molecules connected by glycosidic bonds. They have long molecular chains, high polymerization degrees and high viscosity. When such polysaccharide solutions are mixed with solid microspheres or powders for dialysis, such products need to be loaded into dialysis bags for dialysis. The traditional filling method is to fill with a spoon. This method is inefficient, the product is exposed for too long, and it is easy to be contaminated. The product is easy to stick to the middle or edge of the dialysis bag, so that it cannot completely fill the dialysis bag. It needs to be squeezed in little by little manually, which makes the product contaminated again. Utility Model Content
[0003] In order to overcome the deficiencies of the prior art, the purpose of the utility model is to provide a device for filling dialysis bags with high-viscosity products, which can improve the filling efficiency and reduce contamination to the products.
[0004] In order to solve the above problems, the technical solution adopted by the utility model is as follows: a device for filling a dialysis bag with a high-viscosity product, comprising a storage barrel, a storage cavity for storing the high-viscosity product is provided inside the storage barrel, a piston part is installed in the storage cavity, a discharge part is provided at the bottom of the storage barrel, and the discharge part is provided with a discharge port connected to the storage cavity; the discharge part can extend into the dialysis bag, and the piston part can move in the storage cavity toward the discharge port to squeeze the high-viscosity product in the storage cavity into the dialysis bag through the discharge port.
[0005] Compared with the prior art, the beneficial effect of the utility model is that the device uses a storage barrel to store high-viscosity products. When bagging, the discharge part can be extended into the dialysis bag, and then the piston part is pushed toward the discharge port to squeeze the high-viscosity product into the dialysis bag through the discharge port. The use of this device for product bagging is not only convenient to operate and has high filling efficiency, but also can avoid long exposure time of the product, reduce product contamination, and avoid the product sticking to the middle or edge of the dialysis bag, avoiding the problem of inefficiency and product contamination caused by repeated filling, and there is no residue at the mouth of the dialysis bag, which can also prevent the product from sticking to the hands.
[0006] The above-mentioned device for filling dialysis bags with high-viscosity products also includes a compressed air pipe and a compressed air valve. An air inlet is opened on the top of the storage barrel, and the two ends of the compressed air pipe are respectively connected to the air inlet and the compressed air valve; the compressed air valve can pressurize air into the storage barrel to push the piston toward the discharge port.
[0007] In the above-mentioned device for filling a dialysis bag with a high-viscosity product, a groove is formed on the top of the piston portion.
[0008] In the above-mentioned device for filling dialysis bags with high-viscosity products, the groove is an arc-shaped groove that is larger at the top and smaller at the bottom.
[0009] In the above-mentioned device for filling a dialysis bag with a high-viscosity product, the bottom of the piston portion has an arc-shaped surface that is larger at the top and smaller at the bottom.
[0010] The above-mentioned device for filling dialysis bags with high-viscosity products, the storage barrel includes an inner barrel, an outer barrel and a cover, the outer barrel is sleeved on the outside of the inner barrel, and the cover is sleeved on the top of the outer barrel; the air inlet is opened on the cover, the storage cavity is opened in the inner barrel, and the discharge part is connected to the bottom of the inner barrel and extends from the bottom of the outer barrel.
[0011] In the above-mentioned device for filling a dialysis bag with a high-viscosity product, the outer periphery of the cover is provided with convex ribs extending in the axial direction, and the convex ribs are distributed in a plurality of lines along the circumference of the cover.
[0012] In the above-mentioned device for filling dialysis bags with high-viscosity products, the cover is threadedly connected to the top of the outer barrel.
[0013] In the above-mentioned device for filling dialysis bags with high-viscosity products, the first end of the discharge portion is threadedly connected to the bottom of the storage barrel.
[0014] In the above-mentioned device for filling dialysis bags with high-viscosity products, the second end of the discharge portion is in a duckbill shape.
[0015] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of a device for filling a dialysis bag with a high-viscosity product according to an embodiment of the utility model;
[0017] Figure 2 for Figure 1 An exploded view of the structure shown;
[0018] Figure 3 for Figure 1 a cross-sectional view of the structure shown;
[0019] Figure 4 This is a schematic structural diagram of the piston portion of an embodiment of the utility model;
[0020] Figure 5 This is a schematic diagram of the structure of the cover of an embodiment of the utility model;
[0021] Figure 6 It is a schematic structural diagram of the discharging portion of an embodiment of the utility model.
[0022] Description of the accompanying drawings: 100 storage barrel, 110 inner barrel, 111 storage cavity, 120 outer barrel, 130 cover, 131 air inlet, 132 convex rib, 200 piston part, 210 groove, 220 arc surface, 300 discharge part, 310 discharge port, 400 compressed air pipe, 500 compressed air valve. DETAILED DESCRIPTION
[0023] The embodiments of the present invention are described in detail below. Figures 1 to 3 An embodiment of the utility model provides a device for filling a dialysis bag with a high-viscosity product, including a storage barrel 100, wherein a storage chamber 111 for storing a high-viscosity product such as a polysaccharide gel is provided inside the storage barrel 100, a piston portion 200 is installed in the storage chamber 111, a discharge portion 300 is provided at the bottom of the storage barrel 100, and the discharge portion 300 is provided with a discharge port 310 connected to the storage chamber 111; the discharge portion 300 can extend into the dialysis bag, and the piston portion 200 can move toward the discharge port 310 in the storage chamber 111 to squeeze the high-viscosity product in the storage chamber 111 into the dialysis bag through the discharge port 310.
[0024] This device uses a storage barrel 100 to store high-viscosity products such as polysaccharide gel products. When bagging, the discharge portion 300 can be extended into the dialysis bag, and then the piston portion 200 can be pushed toward the discharge port 310 to squeeze the high-viscosity product into the dialysis bag through the discharge port 310. By using this device to bag products, the dialysis bag can be filled with products at one time. It is not only convenient to operate and has high filling efficiency, but also can avoid long exposure time of the product, and can reduce contamination of the product. Since the discharge portion 300 can be directly extended into the dialysis bag and then the product is filled, it can also prevent the product from sticking to the middle or edge of the dialysis bag, avoid the problem of inefficiency and product contamination caused by repeated filling, and there is no residue at the mouth of the dialysis bag, which can also prevent the product from sticking to the hands.
[0025] Further, the piston part 200 can be pushed manually or pneumatically. When the piston part 200 is pushed pneumatically, the device further includes a compressed air pipe 400 and a compressed air valve 500. The top of the storage barrel 100 is provided with an air inlet 131, and the two ends of the compressed air pipe 400 are respectively connected to the air inlet 131 and the compressed air valve 500; the compressed air valve 500 can press air into the storage barrel 100 to push the piston part 200 toward the discharge port 310. After the discharge part 300 extends into the inside of the dialysis bag, the compressed air valve 500 can be used to press air into the storage barrel 100, so as to push and squeeze the piston part 200 in the direction of the discharge port 310, and finally squeeze the product in the storage cavity 111 into the dialysis bag through the discharge port 310. In some embodiments, the compressed air valve 500 is a valve that can adjust the control airflow so as to adjust to a suitable filling speed. The device can realize automatic filling of products, improve filling efficiency, can be applied to mass production, and can increase the volume of the storage chamber 111 to store more products to realize continuous filling.
[0026] Further, refer to Figure 3 and Figure 4 The top of the piston part 200 is provided with a groove 210 which is concave toward the discharge port 310. When the compressed air valve 500 presses air into the storage barrel 100, the groove 210 can accommodate and carry more air, increase the contact area between the piston part 200 and the airflow, and make the air gather at the groove 210 to squeeze the piston part 200, so as to better push the piston part 200 to move toward the discharge port 310. Furthermore, the groove 210 is an arc-shaped groove with a larger upper part and a smaller lower part, and the bottom of the piston part 200 has an arc-shaped surface 220 with a larger upper part and a smaller lower part, which can not only carry more airflow and increase the thrust of the piston part 200, but also reduce the friction between the piston part 200 and the side wall of the storage chamber 111, and also make the bottom of the piston part 200 present a shape similar to a bullet head, so that the movement of the piston part 200 is smoother and the product is better squeezed out from the discharge port 310.
[0027] Further, refer to Figure 2 and Figure 3The storage barrel 100 includes an inner barrel 110, an outer barrel 120 and a cover 130. The outer barrel 120 is sleeved on the outside of the inner barrel 110, and the cover 130 is sleeved on the top of the outer barrel 120. The air inlet 131 is opened on the cover 130, the storage cavity 111 is opened in the inner barrel 110, and the discharge part 300 is connected to the bottom of the inner barrel 110 and extends from the bottom of the outer barrel 120. When storing materials, the polysaccharide gel product can be loaded into the inner barrel 110 at one time, and the piston part 200 is loaded at the rear end of the inner barrel 110, the inner barrel 110 is placed in the outer barrel 120, the discharge part 300 is installed at the bottom of the inner barrel 110, and the cover 130 is installed on the top of the outer barrel 120. When loading materials, the discharge part 300 is extended into the dialysis bag, and the compressed air valve 500 is opened to squeeze the product into the dialysis bag. The storage barrel 100 adopts a split design of the inner barrel 110 and the outer barrel 120, and can be equipped with multiple inner barrels 110. When the current inner barrel 110 is being filled, the next inner barrel 110 can be loaded with glue for standby use. After the product in the current inner barrel 110 is filled, the empty inner barrel 110 can be removed and a new inner barrel 110 can be installed to achieve continuous filling operations.
[0028] Furthermore, the cover 130 is threadedly connected to the top of the outer barrel 120, and the cover 130 can be installed and opened by tightening or unscrewing. Figure 5 The outer periphery of the cover 130 is provided with ribs 132 extending in the axial direction. There are multiple ribs 132 distributed along the circumference of the cover 130, which can achieve anti-slip, so as to facilitate the installation and opening of the cover 130. Figure 6 The first end of the discharge portion 300 is threadedly connected to the bottom of the storage barrel 100, which can facilitate the installation and disassembly of the discharge portion 300. The second end of the discharge portion 300 is a flat expansion structure, such as a duckbill structure, which can facilitate the extension of the discharge portion 300 into the dialysis bag and facilitate the discharge. In addition, after the loading is completed, the flat structure can also be easily pressed from the outside to cut off the gel flow, so that the discharge portion 300 can be cleanly taken out of the dialysis bag without sticking.
[0029] It should be noted that in the description of the present invention, if there are any orientation descriptions, such as up, down, front, back, left, right, etc., the orientations or positional relationships indicated are all based on the orientations or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed or operated in a specific orientation, and cannot be understood as a limitation on the present invention.
[0030] In the description of the present utility model, "several" means one or more, "more" means two or more, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used to distinguish the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0031] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0032] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A device for filling a dialysis bag with a high-viscosity product, characterized in that: The invention comprises a material storage barrel (100), wherein a material storage chamber (111) for storing a high-viscosity product is provided inside the material storage barrel (100), a piston portion (200) is installed inside the material storage chamber (111), a material discharge portion (300) is provided at the bottom of the material storage barrel (100), and the material discharge portion (300) is provided with a material discharge port (310) communicating with the material storage chamber (111); The discharge portion (300) can extend into the dialysis bag, and the piston portion (200) can move in the storage chamber (111) toward the discharge port (310) to squeeze the high-viscosity product in the storage chamber (111) into the dialysis bag through the discharge port (310).
2. The device for filling dialysis bags with high-viscosity products according to claim 1, characterized in that: It also includes a compressed air pipe (400) and a compressed air valve (500); an air inlet (131) is provided on the top of the material storage barrel (100); and two ends of the compressed air pipe (400) are respectively connected to the air inlet (131) and the compressed air valve (500); The compressed air valve (500) is capable of pressing air into the material storage barrel (100) to push the piston portion (200) toward the material outlet (310).
3. The device for filling a dialysis bag with a high-viscosity product according to claim 1 or 2, characterized in that: A groove (210) is formed on the top of the piston part (200).
4. The device for filling dialysis bags with high-viscosity products according to claim 3, characterized in that: The groove (210) is an arc-shaped groove that is larger at the top and smaller at the bottom.
5. The device for filling dialysis bags with high-viscosity products according to claim 4, characterized in that: The bottom of the piston part (200) has an arc-shaped surface (220) that is larger at the top and smaller at the bottom.
6. The device for filling dialysis bags with high-viscosity products according to claim 2, characterized in that: The material storage barrel (100) comprises an inner barrel (110), an outer barrel (120) and a cover (130), wherein the outer barrel (120) is sleeved on the outside of the inner barrel (110), and the cover (130) is sleeved on the top of the outer barrel (120); The air inlet (131) is opened on the cover (130), the material storage chamber (111) is opened in the inner barrel (110), and the material discharge portion (300) is connected to the bottom of the inner barrel (110) and extends out from the bottom of the outer barrel (120).
7. The device for filling a dialysis bag with a high-viscosity product according to claim 6, characterized in that: The outer circumference of the sleeve cover (130) is provided with a convex rib (132) extending in the axial direction, and a plurality of the convex ribs (132) are distributed along the circumference of the sleeve cover (130).
8. The device for filling dialysis bags with high-viscosity products according to claim 6, characterized in that: The cover (130) is threadedly connected to the top of the outer barrel (120).
9. The device for filling dialysis bags with high-viscosity products according to claim 1, characterized in that: The first end of the discharge portion (300) is threadedly connected to the bottom of the storage barrel (100).
10. The device for filling a dialysis bag with a high-viscosity product according to claim 9, characterized in that: The second end of the discharge portion (300) is in a duckbill shape.