Lamination material taking mechanism for patch product detection

Abstract

The utility model relates to the technical field of lamination reclaiming mechanisms, in particular to a lamination reclaiming mechanism for patch product detection, which comprises a rack large plate, a detection assembly and a packaging assembly, the detection assembly comprises a detection assembly line and detection equipment positioned above the detection assembly line, the detection assembly line is positioned on the upper surface of the rack large plate, and the detection equipment is positioned above the detection assembly line. The detection assembly line is fixedly connected with the upper surface of the rack large plate, the detection device comprises a CCD camera and an up-down adjusting mechanism, the CCD camera and the up-down adjusting mechanism in the detection assembly can accurately photograph and detect products on the assembly line, the product quality is ensured, the product percent of pass is improved, and the production efficiency is improved. The up-down adjusting mechanism can adjust the height of the CCD camera to achieve flexible adaptation, the detection assembly line and the rotating disc are matched to achieve ordered circulation, the mechanisms in the packaging assembly work cooperatively to achieve optimized packaging, automatic production reduces the labor cost, meanwhile, the product percent of pass is increased, and the cost caused by waste products and reworking is reduced.

Description

Technical Field

[0001] The utility model relates to a stacking material taking mechanism for detection, in particular to a stacking material taking mechanism for detection of patch products, belonging to the technical field of stacking material taking mechanisms. Background Art

[0002] In the modern patch product manufacturing industry, quality inspection is a key link to ensure that products meet standards and meet consumer needs. With the expansion of production scale and the improvement of inspection accuracy requirements, the traditional manual material picking method has gradually exposed many shortcomings. On the one hand, manual material picking is inefficient and difficult to meet the speed requirements of large-scale production, which may lead to extended production cycles and increased costs. On the other hand, the consistency and accuracy of manual operations are difficult to guarantee, which is prone to misjudgment and missed inspections, affecting the quality control of patch products.

[0003] In addition, with the development of science and technology and the popularization of automation technology, patch product manufacturers have an increasingly urgent need for automation in the testing process in order to improve their market competitiveness and pursue higher production efficiency, more stable quality and lower costs.

[0004] Therefore, a stacking material taking mechanism for patch product detection is proposed to solve the above-mentioned problems. Utility Model Content

[0005] The utility model aims to provide a stacking material taking mechanism for patch product inspection, wherein the product to be inspected flows in from one end of the inspection assembly line, and after being photographed and inspected by a CCD camera in the inspection equipment above, the inspection result of the corresponding product will be transmitted to the subsequent process, wherein the qualified product will be placed on the upper surface of the rotating disk, and will reach one side of the suction assembly line after being transferred by the rotating disk, and at the same time, the material bag taking and placing mechanism will put the material bag on the suction assembly line, and then the material bag will be transported to one side of the rotating disk through the suction assembly line, and the material bag will be opened under the cooperation of the suction assembly line and the bag opening mechanism, and the qualified product will be put into the material bag, and then the material bag containing the product will be transported to the subsequent process by the suction assembly line, and the whole system realizes the automated process from product inspection to packaging, reduces manual intervention, can save manpower, reduce the labor intensity of the operator, and improve the stability of the product.

[0006] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:

[0007] A stacking and fetching mechanism for patch product inspection, comprising a frame plate, an inspection component and a packaging component, wherein the inspection component comprises an inspection line and an inspection device located above the inspection line, wherein the inspection line is located on the upper surface of the frame plate, and the inspection line is fixedly connected to the upper surface of the frame plate, and the inspection device comprises a CCD camera and an up-and-down adjustment mechanism, wherein the CCD camera is used to facilitate photographing and inspecting products on the inspection line, and the up-and-down adjustment mechanism can adjust the height of the CCD camera;

[0008] One end of the inspection line close to the CCD camera is the inlet end, and the other end of the inspection line is the outlet end. The rack plate is provided with a rotating disk near the outlet end of the inspection line, and the rotating disk is used to place good products;

[0009] The packaging component includes a material bag picking and placing mechanism, a suction assembly line and a bag opening mechanism. The suction assembly line is located on one side of the rotating disk, and the bag opening mechanism is located on the upper end of the suction assembly line close to the rotating disk. The material bag picking and placing mechanism is located at the feeding end of the suction assembly line.

[0010] Preferably, a material picking assembly is provided on the side of the inspection line close to the inspection equipment, and the material picking assembly includes a pneumatic moving assembly and a vacuum suction assembly. The material picking assembly is located on one side of the rotating disk, and the inspected products can be easily placed in different positions through the material picking assembly.

[0011] Preferably, a cylinder 1 is provided on one side of the frame plate close to the detection assembly line, and a defective product storage box is fixedly connected to the output end of the cylinder 1, and the defective product storage box is located on one side of the material picking component.

[0012] Preferably, a plurality of limit rods are fixedly connected to the upper surface of the rotating disk, and the plurality of limit rods are evenly distributed in two U shapes, and a plurality of slide grooves are opened on the upper surface of the rotating disk, so that the finished product placed on the inner side of the limit rods can be pushed to the other side conveniently.

[0013] Preferably, a lifting and pushing mechanism is provided on one side of the frame large plate close to the rotating disk, and the lifting and pushing mechanism includes a pneumatic moving component 2 and an M-shaped push plate fixed on one side of the pneumatic moving component, and the M-shaped push plate corresponds to the multiple slide grooves and the limit rods.

[0014] Preferably, a material bag stacking mechanism is provided on one side of the suction line close to the material bag picking and placing mechanism, and the material bag stacking mechanism is used to hold material bags.

[0015] Preferably, a sealing assembly is provided on one side of the suction line close to the bag opening mechanism, and the sealing assembly comprises an upper heating sealing block and a lower heating sealing block.

[0016] The utility model has at least the following beneficial effects:

[0017] 1. The products to be inspected flow into the inspection line from one end. After being photographed and inspected by the CCD camera in the inspection equipment above, the inspection results of the corresponding products will be passed to the subsequent process. The qualified products will be placed on the upper surface of the rotating disk. After the transfer of the rotating disk, they will reach one side of the suction line. At the same time, the material bag picking and placing mechanism will put the material bag on the suction line, and then the material bag will be transported to one side of the rotating disk through the suction line. The material bag will be opened with the cooperation of the suction line and the bag opening mechanism, and the qualified products will be put into the material bag. Then, the material bag containing the product will be transported to the subsequent process by the suction line. The whole system realizes the automation process from product inspection to packaging, reduces manual intervention, saves manpower, reduces the labor intensity of operators, and improves product stability.

[0018] 2. When it is necessary to push the material on the rotating disk, the pneumatic moving component 2 is started to drive the M-type push plate to move. The shape and position of the M-type push plate match the slide and the limit rod. While lifting, the material restricted by the limit rod is pushed along the direction of the slide, thereby completing the pushing action. Such coordination can accurately and efficiently realize the position change or transfer of the material on the rotating disk, ensuring the smooth progress of the entire production or work process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0020] Figure 1 An isometric structural schematic diagram provided for the utility model;

[0021] Figure 2 The utility model provides Figure 1 A is a schematic diagram of the structure that is enlarged separately;

[0022] Figure 3 The utility model provides Figure 1 The structural diagram of the center B is enlarged separately;

[0023] Figure 4 The top view provided by the utility model Figure 1 ;

[0024] Figure 5 The utility model provides Figure 4The schematic diagram of the structure is enlarged separately at C in the middle;

[0025] Figure 6 The top view provided by the utility model Figure 2 .

[0026] In the figure, 101, frame plate; 102, detection component; 103, packaging component; 104, detection line; 105, detection equipment; 106, CCD camera; 107, up and down adjustment mechanism; 108, rotating disk; 109, material bag taking and placing mechanism; 110, suction line; 111, bag opening mechanism; 201, material taking component; 202, pneumatic moving component one; 203, vacuum suction component; 301, cylinder one; 302, defective product storage box; 401, limit rod; 402, slide; 501, lifting and pushing mechanism; 502, pneumatic moving component two; 503, M-type push plate; 601, material bag stacking mechanism; 701, sealing component; 702, upper heating sealing block; 703, lower heating sealing block. DETAILED DESCRIPTION

[0027] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0028] like Figure 1-Figure 6As shown, the stacking material taking mechanism for patch product testing provided in this embodiment includes a frame plate 101, a testing component 102 and a packaging component 103. The testing component 102 includes a testing line 104 and a testing device 105 located above the testing line 104. The testing line 104 is located on the upper surface of the frame plate 101, and the testing line 104 is fixedly connected to the upper surface of the frame plate 101. The frame plate 101 serves as the entire basic supporting structure, providing a platform for installing and fixing the testing component 102 and the packaging component 103 to ensure the stability and structural integrity of the entire device. The testing component 102 is mainly responsible for testing the product to ensure that the product quality meets the requirements. The packaging component 103 packages the qualified products for transportation, storage and sales. The testing device 105 is used for testing the qualified products. 05 includes a CCD camera 106 and an up-down adjustment mechanism 107. The CCD camera 106 is used to facilitate the photographing and inspection of the products on the inspection assembly line 104. The up-down adjustment mechanism 107 can adjust the height of the CCD camera 106. The inspection assembly line 104 carries the products to be inspected and moves them at a certain speed and direction, so that the CCD camera can continuously inspect them. The CCD camera is used to take pictures of the products on the assembly line and obtain image information of the products, so as to analyze and judge whether the products have defects or meet the standards later. The up-down adjustment mechanism 107 can adjust the height of the CCD camera to meet the inspection requirements of products of different sizes and types, and ensure that clear and accurate images can be obtained. The packaging component 103 packages the qualified products for transportation, storage and sales;

[0029] One end of the inspection line 104 near the CCD camera 106 is the inlet end, where the product enters the starting position of the inspection process and is responsible for receiving the product to be inspected. The other end of the inspection line 104 is the outlet end, where the product that has completed the inspection leaves the inspection area. A rotating disk 108 is provided at the outlet end of the rack plate 101 inspection line 104. The rotating disk 108 is used to place good products. The rotating disk 108 is located near the outlet end of the inspection line 104, which is convenient for placing the products that are inspected and identified as good. At the same time, it plays the role of classification and storage, which helps to improve the efficiency and organization of the production process.

[0030] The packaging component 103 includes a material bag picking and placing mechanism 109, a suction assembly line 110 and a bag opening mechanism 111. The suction assembly line 110 is located on one side of the rotating disk 108, and the bag opening mechanism 111 is located on the upper end of the suction assembly line 110 close to the rotating disk 108. The material bag picking and placing mechanism 109 is located at the feeding end of the suction assembly line 110. The material bag picking and placing mechanism 109 is responsible for taking out the material bags used for packaging from the storage position and placing them at the designated position of the suction assembly line 110 to prepare for subsequent packaging operations. The suction assembly line 110 then vacuum absorbs the packaged material bags and then cooperates with the bag opening mechanism 111 to open the packaged material bags, so as to facilitate the placement of the inspected products into the packaged material bags, and then the products are stably transmitted on the assembly line by suction to ensure that the products can accurately reach the subsequent designated position.

[0031] Among them, Figure 1-Figure 6 As shown, a material picking component 201 is provided on one side of the inspection line 104 close to the inspection device 105. The material picking component 201 includes a pneumatic moving component 202 and a vacuum suction component 203. The material picking component 201 is located on one side of the rotating disk 108. The material picking component 201 is used to place the inspected products at different positions. After the products are inspected on the inspection line 104, the qualified and unqualified product information is transmitted to the material picking component 201. The vacuum suction component 203 is moved to the position where the product is located by the pneumatic moving component 202 in the material picking component 201, and then the product is sucked up by the vacuum suction component 203 and placed The designated position can realize automatic material picking and placement, improve production efficiency and quality, a cylinder 301 is provided on the side of the frame large plate 101 close to the detection assembly line 104, and a defective product storage box 302 is fixedly connected to the output end of the cylinder 301, which is convenient for driving the defective product storage box 302 to move through the cylinder 301, and the defective product storage box 302 is located on one side of the picking component 201. When a defective product appears, the picking component 201 is used to absorb the defective product from the detection assembly line 104, and then the defective product storage box 302 is moved to the lower side of the picking component 201, so that the picking component 201 can put the defective product into the defective product storage box 302.

[0032] Among them, Figure 1-Figure 6As shown, a plurality of limit rods 401 are fixedly connected to the upper surface of the rotating disk 108, and the plurality of limit rods 401 are evenly distributed in two U shapes. The rotating disk 108 is divided into two parts by the plurality of limit rods 401 to form two independent workstations, and at the same time, the finished products placed on the rotating disk 108 are limited and fixed to ensure that the finished products maintain a relatively stable position during the rotation of the rotating disk 108, and a plurality of slide grooves 402 are provided on the upper surface of the rotating disk 108, and the plurality of slide grooves 402 are used to facilitate pushing the finished products placed on the inner side of the limit rod 401 to the other side. The slide grooves 402 provided on the upper surface of the rotating disk 108 are used to facilitate pushing the finished products placed on the inner side of the limit rod 401 to the other side, and the slide grooves 402 are used in conjunction with the rotating disk 108 to achieve the position transfer of the finished products.

[0033] Further, if Figure 1-Figure 6 As shown, a lifting and pushing mechanism 501 is provided on one side of the frame plate 101 close to the rotating disk 108. The lifting and pushing mechanism 501 is mainly responsible for lifting and pushing the materials on the rotating disk 108 to realize the transfer of the materials. The lifting and pushing mechanism 501 includes a pneumatic moving component 2 502 and an M-shaped push plate 503 fixed on the side of the pneumatic moving component 1 202. The pneumatic moving component 2 502 provides power to realize the movement of the M-shaped push plate 503. The M-shaped push plate 503 corresponds to the multiple slide grooves 402 and the limit rod 401. The M-shaped push plate 503 is designed to be M-shaped and corresponds to the multiple slide grooves 402 and the limit rod 401. 01 corresponds to the structure on the rotating disk 108, and can better cooperate with the structure on the rotating disk 108 to effectively push the material. When it is necessary to push the material on the rotating disk 108, the pneumatic moving component 2 502 is started to drive the M-shaped push plate 503 to move. The shape and position of the M-shaped push plate 503 match the slide groove 402 and the limit rod 401. While lifting, the material restricted by the limit rod 401 is pushed along the direction of the slide groove 402, thereby completing the pushing action. Such cooperation can accurately and efficiently realize the position change or transfer of the material on the rotating disk 108, thereby ensuring the smooth progress of the entire production or work process.

[0034] Among them, Figure 1-Figure 6As shown, a bag stacking mechanism 601 is provided on one side of the suction line 110 near the bag taking and placing mechanism 109. The bag stacking mechanism 601 is used to hold the bags. The bag stacking mechanism 601 is used to centrally store the bags, provide sufficient bag supply for the production process, and ensure the continuity of production. A sealing assembly 701 is provided on one side of the suction line 110 near the bag opening mechanism 111. The sealing assembly 701 includes an upper heating sealing block 702 and a lower heating sealing block 703. The bags are taken out from the bag stacking mechanism 601 and placed on the suction line 110. On the air suction line 110, the good products after inspection are loaded into the corresponding positions as they are transported by the line, and then the material bags containing the products are transported to the sealing component 701 position, and the upper heating sealing block 702 and the lower heating sealing block 703 are heated and closed at the appropriate time to seal the material bags. After completing the sealing process, the material bags continue to be transported on the suction line 110 and enter the subsequent process flow. During the whole process, various components work together to ensure the orderly transportation, storage and sealing operations of the material bags, thereby improving production efficiency and quality.

[0035] like Figure 1-Figure 6 As shown, the principle of the stacking material taking mechanism for patch product inspection provided in this embodiment is as follows: the product first enters from the inlet end of the inspection assembly line 104 and moves on the inspection assembly line 104. When the product passes under the inspection device 105, the CCD camera takes a photo of it for inspection. The up and down adjustment mechanism 107 can adjust the height of the CCD camera according to the size of the product and the inspection requirements. The inspected product arrives at the outlet end of the inspection assembly line 104, and the pneumatic moving component 202 and the vacuum suction component 203 in the material taking component 201 are activated to suck the inspected product. If it is a defective product, it will be placed in the defective product storage box 302 connected to the output end of the cylinder 301. If it is a good product, it will be placed on the rotating disk. On 108, the limiting rod 401 on the upper surface of the rotating disk 108 limits the good product, and the pneumatic moving component 2 502 drives the M-shaped push plate 503, and the M-shaped push plate 503 pushes the product to a suitable position along the slide groove 402 and the limiting rod 401. The material bag stacking mechanism 601 provides material bags for the suction assembly line 110, and the material bag picking and placing mechanism 109 places the material bags on the suction assembly line 110, and the suction assembly line 110 drives the material bags to move. When the material bags reach the bag opening mechanism 111, the bag opening mechanism 111 opens the material bags, and then the product is pushed into the opened material bag, and then passes through the sealing component 701, and the upper heating sealing block 702 and the lower heating sealing block 703 of the sealing component 701 heat and seal the material bags to complete the packaging of the product.

[0036] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.

[0037] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.

[0038] The above description shows and describes several preferred embodiments of the utility model, but as mentioned above, it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.

Claims

1. A stacking material taking mechanism for patch product detection, comprising a frame plate (101), a detection component (102) and a packaging component (103), characterized in that: The detection assembly (102) comprises a detection line (104) and a detection device (105) located above the detection line (104); the detection line (104) is located on the upper surface of the frame plate (101), and the detection line (104) is fixedly connected to the upper surface of the frame plate (101); the detection device (105) comprises a CCD camera (106) and an up-and-down adjustment mechanism (107); the CCD camera (106) is used to facilitate photographic detection of products on the detection line (104); and the up-and-down adjustment mechanism (107) can adjust the height of the CCD camera (106); One end of the inspection line (104) close to the CCD camera (106) is the inlet end, and the other end of the inspection line (104) is the outlet end. A rotating disk (108) is provided on the rack plate (101) close to the outlet end of the inspection line (104), and the rotating disk (108) is used to place good products. The packaging component (103) comprises a material bag taking and placing mechanism (109), a suction assembly line (110) and a bag opening mechanism (111); the suction assembly line (110) is located on one side of the rotating disk (108), and the bag opening mechanism (111) is located on the upper end of the suction assembly line (110) close to the rotating disk (108); and the material bag taking and placing mechanism (109) is located at the feeding end of the suction assembly line (110).

2. The stacking material taking mechanism for patch product detection according to claim 1 is characterized in that: A material picking assembly (201) is provided on one side of the inspection line (104) close to the inspection device (105); the material picking assembly (201) includes a pneumatic moving assembly (202) and a vacuum suction assembly (203); the material picking assembly (201) is located on one side of the rotating disk (108); and the inspected products can be placed in different positions by means of the material picking assembly (201).

3. The stacking material taking mechanism for patch product detection according to claim 2 is characterized in that: A cylinder 1 (301) is provided on one side of the frame plate (101) close to the detection assembly line (104), and a defective product storage box (302) is fixedly connected to the output end of the cylinder 1 (301), and the defective product storage box (302) is located on one side of the material taking component (201).

4. The stacking material taking mechanism for patch product detection according to claim 2 is characterized in that: A plurality of limiting rods (401) are fixedly connected to the upper surface of the rotating disk (108), and the plurality of limiting rods (401) are evenly distributed in two U shapes. A plurality of sliding grooves (402) are provided on the upper surface of the rotating disk (108), and the plurality of sliding grooves (402) facilitate pushing the finished product placed inside the limiting rods (401) to the other side.

5. The stacking material taking mechanism for patch product detection according to claim 4 is characterized in that: A lifting and pushing mechanism (501) is provided on one side of the frame large plate (101) close to the rotating disk (108), and the lifting and pushing mechanism (501) includes a pneumatic moving component 2 (502) and an M-shaped push plate (503) fixed on one side of the pneumatic moving component 1 (202), and the M-shaped push plate (503) corresponds to the multiple slide grooves (402) and the limit rod (401).

6. The stacking material taking mechanism for patch product detection according to claim 1 is characterized in that: A material bag stacking mechanism (601) is provided on one side of the suction line (110) close to the material bag taking and placing mechanism (109), and the material bag stacking mechanism (601) is used to hold material bags.

7. The stacking material taking mechanism for patch product detection according to claim 1 is characterized in that: A sealing assembly (701) is provided on one side of the suction line (110) close to the bag opening mechanism (111), and the sealing assembly (701) comprises an upper heating sealing block (702) and a lower heating sealing block (703).

Images