Membrane material winding mechanism, membrane material stripping mechanism and release film reconfiguration equipment
By designing a membrane material winding mechanism including a first roller, a slide rail, a position detection component and a winding control component, the membrane material peeling or deformation caused by unstable winding speed in the prior art is solved, and a higher membrane material winding success rate and stability are achieved.
Patent Information
- Application Number
- CN202421483990.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-06-26
AI Technical Summary
In the existing film material peeling technology, unstable winding speed leads to the film material falling off or deforming, and traditional equipment lacks feedback adjustment capabilities, resulting in low film extraction success rate and poor peeling effect.
A membrane material winding mechanism is designed, including a first roller, a slide rail, a position detection component and a winding control component. The membrane material is separated by the gravity of the first roller, and the winding speed is controlled by detecting the roller position through the position detection component to ensure that the winding speed is suitable.
It effectively reduces the risk of shedding or deformation caused by the rolling speed of the film material due to the fast or too slow winding speed, and improves the stability and success rate of the rolling of the film material.
Smart Images

Figure CN222794738U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film material production, in particular to a film material winding mechanism, a film material peeling mechanism and release film re-distribution equipment. Background Art
[0002] Release film refers to a film with a distinguishable surface. When in contact with a specific material under limited conditions, the release film is non-sticky or slightly sticky. In the display industry and other industries, the release film needs to be peeled off. At present, when peeling off the release film, the traditional peeling method usually uses a tape roll to drive the tape through a guide rod to peel off the entire surface of the release film, or separate the release film by a flattening roller and a peeling roller.
[0003] However, due to the limited or excessive peeling force, and the lack of feedback adjustment capability of the winding mechanism and the peeling mechanism, this traditional film peeling method has a low film peeling success rate and poor peeling effect, which affects production efficiency, production cost and product quality. Utility Model Content
[0004] In order to overcome the above-mentioned deficiencies in the prior art, the technical problem to be solved by the utility model is to provide a film winding mechanism, a film peeling mechanism and a release film re-dispensing device, which can effectively reduce the risk of film falling off or deformation caused by too fast or too slow winding speed.
[0005] The utility model provides a film material winding mechanism, a film material peeling mechanism and a release film re-dispensing device, characterized in that the film material winding mechanism comprises a first roller, a slide rail, a position detection component, a winding roller and a winding control component.
[0006] The slide rail is vertically arranged, and the first roller is arranged on the slide rail and can move downward along the slide rail under the action of gravity.
[0007] During the winding process of the first target film material, the first target film material passes under the first roller and is then wound onto the winding roller; when the winding roller rotates, the first target film material is driven to apply an upward pulling force to the first roller.
[0008] The position detection component is connected to the winding control component, the position detection component is used to detect the position of the first roller on the slide rail, and the winding control component is used to control the winding speed of the winding roller according to the position of the first roller on the slide rail.
[0009] In a possible embodiment, the film material winding mechanism also includes a second roller and a third roller; the positions of the second roller and the third roller are fixed; in the horizontal direction, the first roller is located between the second roller and the third roller; in the vertical direction, the second roller and the third roller are not lower than the lowest position of the first roller on the slide rail.
[0010] During the winding process of the first target film material, the first target film material passes successively over the second roller, under the first roller, and over the third roller, and then is wound onto the winding roller.
[0011] Further, in the vertical direction, the second roller and the third roller are higher than the highest position of the first roller on the slide rail.
[0012] In a possible implementation manner, a counterweight block with replaceable weight is provided on the first roller.
[0013] In a possible implementation, the position detection component includes a first sensor and a second sensor, and the sensors are disposed on a slide rail.
[0014] The slide rail includes a first end and a second end along a vertical direction, wherein the first end is an end of the slide rail close to the second roller, and the second end is an end of the slide rail away from the second roller.
[0015] The first sensor is located at one end of the slide rail close to the first end, and the second sensor is located at one end of the slide rail close to the second end.
[0016] In a possible implementation, the sensor includes a photoelectric sensor or the like.
[0017] In a possible implementation, the film winding mechanism further includes a fourth roller; the position of the fourth roller is fixed; in the horizontal direction, the second roller is located between the third roller and the fourth roller; in the vertical direction, the fourth roller is not higher than the second roller.
[0018] The position of the winding roller is fixed; in the horizontal direction, the third roller is located between the first roller and the winding roller; in the vertical direction, the winding roller is not higher than the third roller.
[0019] During the winding process of the first target film material, the first target film material passes sequentially under the fourth roller, over the second roller, under the first roller, over the third roller, and then is wound onto the winding roller.
[0020] In a possible implementation manner, the slide rail is provided with a limiting device at the first end and the second end, and the limiting device is used to prevent the first roller from falling off.
[0021] Another aspect of the present invention provides a film stripping mechanism, which is used to tear off a first target film from a second target film, and the film stripping mechanism includes any one of the aforementioned film winding mechanisms.
[0022] During the operation of the film stripping mechanism, before passing through the second roller, the first target film is attached to the side of the second target film close to the second roller; after passing through the second roller, the transmission direction of the first target film is a first direction toward the first roller, and the transmission direction of the second target film is a second direction different from the first direction.
[0023] Another aspect of the utility model provides a release film re-dispensing device, which includes the above-mentioned film material peeling mechanism, and is used to tear off a first target film material from a second target film material, and to adhere a third target film material different from the first target film material to the second target film material, wherein the first target film material includes a release film of a first width, and the third target film material includes a release film of a second width.
[0024] Compared with the prior art, the utility model has the following beneficial effects:
[0025] The utility model provides a film material winding mechanism, a film material peeling mechanism and a release film re-distribution device, which separate the target film material by the gravity of a first roller, and control the winding speed by detecting the position of the first roller by a position detection component, so that the winding speed of the winding roller will not be too large or too small, thereby reducing the risk of the first target film material falling off or deforming. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solution of the present embodiment, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0027] Figure 1 This is one of the structural schematic diagrams of the film material winding mechanism provided in this embodiment;
[0028] Figure 2 A schematic diagram of the three-dimensional structure of the winding roller and the winding control assembly provided in this embodiment;
[0029] Figure 3A schematic diagram of the three-dimensional structure of the first roller, the slide rail and the position detection assembly provided in this embodiment;
[0030] Figure 4 The second structural schematic diagram of the film winding mechanism provided in this embodiment;
[0031] Figure 5 The third structural schematic diagram of the film winding mechanism provided in this embodiment;
[0032] Figure 6 The fourth structural schematic diagram of the film winding mechanism provided in this embodiment;
[0033] Figure 7 The fifth structural diagram of the film winding mechanism provided in this embodiment;
[0034] Figure 8 The sixth structural diagram of the film winding mechanism provided in this embodiment;
[0035] Fig. 9 The seventh structural diagram of the film winding mechanism provided in this embodiment;
[0036] Fig.10 This is a schematic diagram of the structure of the film stripping mechanism provided in this embodiment.
[0037] Icons: 10-film winding mechanism; 20-film peeling mechanism; 100-slide rail; 110-first roller; 120-second roller; 130-third roller; 140-fourth roller; 150-limiting device; 151-first limiting device; 152-second limiting device; 200-position detection assembly; 210-first sensor; 220-second sensor; 310-winding roller; 311-counterweight block; 320-winding control assembly; 910-first target film; 920-second target film. DETAILED DESCRIPTION
[0038] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.
[0039] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0040] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0041] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0042] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0043] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0044] The specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings.
[0045] The present application provides a film material winding mechanism 10, please refer to Figure 1 and Figure 2 The film material winding mechanism 10 includes a first roller 110 , a slide rail 100 , a position detection component 200 , a winding roller 310 and a winding control component 320 .
[0046] The slide rail 100 is vertically arranged, and the first roller 110 is arranged on the slide rail 100 and can move downward along the slide rail 100 under the action of gravity.
[0047] During the rolling process of the first target film material 910 , the first target film material 910 passes under the first roller 110 and is rolled onto the rolling roller 310 ; when the rolling roller 310 rotates, it drives the first target film material 910 to apply an upward pulling force to the first roller 110 .
[0048] The position detection component 200 is connected to the winding control component 320, and the position detection component 200 is used to detect the position of the first roller 110 on the slide rail 100. The winding control component 320 is used to control the winding speed of the winding roller 310 according to the position of the first roller 110 on the slide rail 100.
[0049] For example, when using the film winding mechanism 10 provided in this embodiment to separate the first target film 910, please refer to Figure 1 , the first target film material 910 passes under the first roller 110 , and the first roller 110 moves vertically on the slide rail 100 under the action of its own gravity to separate the first target film material 910 .
[0050] For example, when using the film material winding mechanism 10 provided in this embodiment to roll up the first target film material 910, please refer to Figure 1 , Figure 2 and Figure 3 The position detection component 200 detects the real-time position of the first roller 110 on the slide rail 100, and transmits the position signal to the winding control component 320. The winding control component 320 controls the winding speed of the winding roller 310 according to the signal to reduce the occurrence of the winding speed being too fast or too slow.
[0051] In some possible implementations, the film winding mechanism 10 also includes a second roller 120 and a third roller 130; the positions of the second roller 120 and the third roller 130 are fixed; in the horizontal direction, the first roller 110 is located between the second roller 120 and the third roller 130; in the vertical direction, the second roller 120 and the third roller 130 are not lower than the lowest position of the first roller 110 on the slide rail 100.
[0052] During the rolling process of the first target film material 910 , the first target film material 910 passes over the second roller 120 , under the first roller 110 , and over the third roller 130 in sequence, and then is rolled up to the rolling roller 310 .
[0053] In this embodiment, please refer to Figure 4In order for the first roller 110 to separate the first target film material 910 by its own weight, in the horizontal direction, the first roller 110 should be located between the second roller 120 and the third roller 130; in the vertical direction, the second roller 120 and the third roller 130 should not be lower than the lowest position of the first roller 110 on the slide rail 100.
[0054] Furthermore, in the vertical direction, the second roller 120 and the third roller 130 are higher than the highest position of the first roller 110 on the slide rail 100 .
[0055] In this embodiment, please refer to Figure 5 In order to make the first target film material 910 pass over the second roller 120, under the first roller 110 and over the third roller 130 in sequence during the winding process, so that the first target film material 910 will not fall off the above rollers, it is always subjected to the downward pulling force of the first roller 110 within the movable range of the first roller 110, and is always subjected to the upward pulling force of the fixed rollers, the second roller 120 and the third roller 130, and is finally smoothly wound, in the vertical direction, the second roller 120 and the third roller 130 should be higher than the highest position of the first roller 110 on the slide rail 100.
[0056] In some possible implementations, a counterweight block 311 with replaceable weight is disposed on the first roller 110 .
[0057] In this embodiment, please refer to Figure 6 Since the downward pulling force of the first roller 110 required for separating and winding different film materials is different, a counterweight block 311 with a replaceable weight is set on the first roller 110. For example, for film materials with greater viscosity, a counterweight block 311 with a heavier weight is used; for film materials with less viscosity, a counterweight block 311 with a lighter weight is used or no counterweight block 311 is used.
[0058] In some possible implementations, the position detection assembly 200 includes a first sensor 210 and a second sensor 220 , and the sensors are disposed on the slide rail 100 .
[0059] The slide rail 100 includes a first end and a second end along a vertical direction. The first end is an end of the slide rail 100 close to the second roller 120 , and the second end is an end of the slide rail 100 away from the second roller 120 .
[0060] The first sensor 210 is located at one end of the slide rail close to the first end, and the second sensor 220 is located at one end of the slide rail close to the second end.
[0061] In this embodiment, please refer to Figure 7 The position detection component 200 uses the first sensor 210 and the second sensor 220, which transmits the position signal to the winding control component 320 by detecting the position of the first roller 110, and the winding control component 320 controls the winding speed of the winding roller 310 according to the signal. For example, when the position of the first roller 110 is close to the second sensor 220, the winding control component 320 controls the winding speed of the winding roller 310 to increase; when the position of the first roller 110 is close to the first sensor 210, the winding control component 320 controls the winding speed of the winding roller 310 to decrease. In this way, the winding speed of the winding roller 310 will not be too large or too small, reducing the risk of the first target film 910 falling off or deforming, and at the same time controlling the movement range of the first roller 110 to be controlled between the first sensor 210 and the second sensor 220.
[0062] In some possible implementations, the sensor includes a photoelectric sensor or the like.
[0063] For example, when using the film material winding mechanism 10 provided in this embodiment, please refer to Figure 7 The photoelectric sensor continuously emits a light beam toward the target through the transmitter, and then the light beam returns from the reflective plate set on the first roller 110. The receiver of the photoelectric sensor receives the signal and filters out the useful signal through its detection circuit, thereby controlling the winding speed of the winding roller 310.
[0064] In some possible implementations, the film winding mechanism 10 also includes a fourth roller 140; the position of the fourth roller 140 is fixed; in the horizontal direction, the second roller 120 is located between the third roller 130 and the fourth roller 140; in the vertical direction, the fourth roller 140 is not higher than the second roller 120.
[0065] The position of the winding roller 310 is fixed; in the horizontal direction, the third roller 130 is located between the first roller 110 and the winding roller 310 ; in the vertical direction, the winding roller 310 is not higher than the third roller 130 .
[0066] During the winding process of the first target film material 910 , the first target film material 910 passes sequentially under the fourth roller 140 , over the second roller 120 , under the first roller 110 , over the third roller 130 , and then is wound onto the winding roller 310 .
[0067] In this embodiment, please refer to Figure 8In order to make the first target film material 910 pass through the bottom of the fourth roller 140, the top of the second roller 120, the bottom of the first roller 110, and the top of the third roller 130 in sequence during the winding process, so that the first target film material 910 will not fall off the above rollers, and the first target film material 910 can be smoothly transferred to the second roller 120, and the first target film material 910 can always be subjected to an upward pulling force at the second roller 120, and finally be smoothly wound up, the second roller 120 should be located between the third roller 130 and the fourth roller 140 in the horizontal direction, and the fourth roller 140 should not be higher than the second roller 120 in the vertical direction.
[0068] In this embodiment, please refer to Figure 8 In order to allow the first target film material 910 to be rolled up smoothly and to always be subjected to a downward pulling force on the winding roller 310, the third roller 130 should be located between the first roller 110 and the winding roller 310 in the horizontal direction, and the winding roller 310 should not be higher than the third roller 130 in the vertical direction.
[0069] In some possible implementations, the slide rail 100 is provided with a limiting device 150 at the first end and the second end, and the limiting device 150 is used to prevent the first roller 110 from falling off.
[0070] In this embodiment, please refer to Fig. 9 In order to prevent the first roller 110 from falling off the slide rail 100 due to upward pulling force or heavy deadweight, the first limiting device 151 and the second limiting device 152 are respectively provided at the first end and the second end of the slide rail 100.
[0071] The present application also provides a film stripping mechanism 20, see Fig.10 The film stripping mechanism 20 is used to tear off the first target film 910 from the second target film 920, and the film stripping mechanism 20 includes any one of the aforementioned film winding mechanisms 10.
[0072] During the operation of the film stripping mechanism 20, before passing through the second roller 120, the first target film 910 is attached to the side of the second target film 920 close to the second roller 120; after passing through the second roller 120, the transmission direction of the first target film 910 is a first direction toward the first roller 120, and the transmission direction of the second target film 920 is a second direction different from the first direction.
[0073] The embodiment of the present application also provides a release film re-dispensing device, the aforementioned film stripping mechanism 20 of the release film re-dispensing device is used to tear off the first target film material 910 from the second target film material 920, and to adhere a third target film material different from the first target film material 910 to the second target film material 920, wherein the first target film material 910 includes a release film of a first width, and the third target film material includes a release film of a second width.
[0074] It is worth noting that, in the present application, the membrane material includes a composite material unidirectional tape.
[0075] In summary, the present application provides a film winding mechanism 10, a film peeling mechanism 20 and a release film re-dispensing device, wherein the film winding mechanism 10 comprises a first roller 110, a slide rail 100, a position detection component 200, a winding roller 310 and a winding control component 320; the slide rail 100 is vertically arranged, the first roller 110 is arranged on the slide rail 100 and can move downward along the slide rail 100 under the action of gravity; during the winding process of the first target film 910, the first target film 910 0 passes under the first roller 110 and then is rolled up to the winding roller 310; when the winding roller 310 rotates, it drives the first target film material 910 to apply an upward pulling force to the first roller 110; the position detection component 200 is connected to the winding control component 320, the position detection component 200 is used to detect the position of the first roller 110 on the slide rail 100, and the winding control component 320 is used to control the winding speed of the winding roller 310 according to the position of the first roller 110 on the slide rail 100. The utility model separates the target film material by the gravity of the roller and controls the winding speed by the position detection component 200, so that the winding speed of the winding roller 310 will not be too large or too small, thereby reducing the risk of the first target film material 910 falling off or deforming.
[0076] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A film material winding mechanism, characterized in that: The film material winding mechanism comprises a first roller, a slide rail, a position detection component, a winding roller and a winding control component; The slide rail is arranged vertically, and the first roller is arranged on the slide rail and can move downward along the slide rail under the action of gravity; During the winding process of the first target film material, the first target film material passes under the first roller and is wound onto the winding roller; when the winding roller rotates, the first target film material is driven to apply an upward pulling force to the first roller; The position detection component is connected to the winding control component, the position detection component is used to detect the position of the first roller on the slide rail, and the winding control component is used to control the winding speed of the winding roller according to the position of the first roller on the slide rail.
2. The film material winding mechanism according to claim 1, characterized in that: The film material winding mechanism further includes a second roller and a third roller; the positions of the second roller and the third roller are fixed; in the horizontal direction, the first roller is located between the second roller and the third roller; in the vertical direction, the second roller and the third roller are not lower than the lowest position of the first roller on the slide rail; During the winding process of the first target film material, the first target film material passes successively over the second roller, under the first roller, and over the third roller, and then is wound onto the winding roller.
3. The film material winding mechanism according to claim 2, characterized in that: In the vertical direction, the second roller and the third roller are higher than the highest position of the first roller on the slide rail.
4. The film material winding mechanism according to claim 1, characterized in that: The first roller is provided with a counterweight block with replaceable weight.
5. The film material winding mechanism according to claim 2, characterized in that: The position detection assembly includes a first sensor and a second sensor, and the sensors are arranged on the slide rail; The slide rail includes a first end and a second end in the vertical direction, the first end is an end of the slide rail close to the second roller, and the second end is an end of the slide rail away from the second roller; The first sensor is located at one end of the slide rail close to the first end, and the second sensor is located at one end of the slide rail close to the second end.
6. The film material winding mechanism according to claim 5, characterized in that: The sensor includes a photoelectric sensor and the like.
7. The film material winding mechanism according to claim 2, characterized in that: The film material winding mechanism further includes a fourth roller; the position of the fourth roller is fixed; in the horizontal direction, the second roller is located between the third roller and the fourth roller; in the vertical direction, the fourth roller is not higher than the second roller; The position of the winding roller is fixed; in the horizontal direction, the third roller is located between the first roller and the winding roller; in the vertical direction, the winding roller is not higher than the third roller; During the winding process of the first target film material, the first target film material passes sequentially under the fourth roller, over the second roller, under the first roller, over the third roller, and then is wound onto the winding roller.
8. The film material winding mechanism according to claim 1, characterized in that: The slide rail is provided with a limiting device at the first end and the second end, and the limiting device is used to prevent the first roller from falling off.
9. A film peeling mechanism, characterized in that: The film stripping mechanism is used to tear off the first target film from the second target film, and the film stripping mechanism includes the film winding mechanism according to any one of claims 1 to 8; During the operation of the film stripping mechanism, before passing through the second roller, the first target film is attached to the side of the second target film close to the second roller; after passing through the second roller, the transmission direction of the first target film is a first direction toward the first roller, and the transmission direction of the second target film is a second direction different from the first direction.
10. A release film re-dispensing device, characterized in that: The release film re-dispensing equipment includes the film material peeling mechanism described in claim 9, and the release film re-dispensing equipment is used to tear off a first target film material from a second target film material, and to adhere a third target film material different from the first target film material to the second target film material, wherein the first target film material includes a release film of a first width, and the third target film material includes a release film of a second width.