Automatic winding machine for copper foil
By designing components such as adjustment plates, large rotors and small rotors in the copper foil winding machine, and using the transmission system to tighten the adjustment plate, the problem of copper foil not being tensioned due to the gap between the roller and the coil shaft is solved, and the conductive performance of the coil is improved.
Patent Information
- Application Number
- CN202421867456.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-03
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-08-03
AI Technical Summary
The existing copper foil winding machines may have gaps when the roller is fitted with the coil shaft, which causes the copper foil to be unable to be tightened, thereby affecting the conductivity of the coil.
An automatic winding machine is designed, using components such as an adjustment plate, a large rotor and a small rotor. The transmission system is driven by a second rotating motor to tighten the adjustment plate, reduce the gap with the coil shaft, and ensure sufficient friction.
The gap between the adjustment plate and the coil shaft is effectively reduced, ensuring uniform tension between the coil turns, and improving the conductive performance of the coil.
Smart Images
Figure CN222794761U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical equipment, in particular to an automatic winding machine for copper foil. Background Art
[0002] Copper foil is a thin sheet of copper material with excellent electrical conductivity, thermal conductivity and machinability. It is usually used to make coils in inductors, transformers, motors and generators. The copper foil is cut into strips of appropriate size and then wound into coils by a winding machine. During the winding process, the copper foil winding machine has high requirements on the tightness between the turns of the coil to ensure that the coil has good electrical conductivity.
[0003] The existing copper foil winding machine includes components such as a bracket, a roller and a coil shaft. The roller is rotatably installed on the bracket, the roller is connected to a second rotating motor, and the coil shaft is inserted into the roller. During winding, the tolerance between the roller diameter and the inner diameter of the coil shaft may be different. There may be a certain gap when the roller and the coil shaft cooperate, resulting in the copper foil being unable to be tensioned, which in turn leads to uneven tightness between the coil turns, seriously affecting the performance of the coil. In view of this, the utility model proposes an automatic winding machine for copper foil to improve the problem of the gap between the roller and the coil shaft. Utility Model Content
[0004] In order to overcome the disadvantage that a certain gap may exist when the roller and the coil shaft cooperate, resulting in the copper foil being unable to be tensioned, the utility model aims to provide an automatic winding machine for copper foil.
[0005] Technical solution: An automatic winding machine for copper foil, including a workbench, a fixed plate, a fixed tripod, a large rotating wheel, a small rotating wheel, an adjusting plate, a connecting block, a fixed rod, a first slider, a first slide rod, a first spring, a T-plate, a second spring, a first rotating motor, a belt, a second transmission rod and a cam. The upper left part of the workbench is fixedly connected with a fixed plate, the right part of the fixed plate is rotatably connected with a fixed tripod, the right part of the fixed tripod is fixedly connected with a large rotating wheel, the center part of the large rotating wheel is rotatably connected with a small rotating wheel, at least two slide grooves are provided on the large rotating wheel, the slide groove is slidably connected with an adjusting plate, the left part of the adjusting plate is rotatably connected to one end of the connecting block, the other end of the connecting block is rotatably connected to the small rotating wheel, the left part of the small rotating wheel is fixedly connected with a fixed rod, the left part of the fixed rod A first slider is slidably connected, a first spring is provided between the first slider and the fixed rod, two ends of the first spring are respectively fixedly connected to the first slider and the fixed rod, a first slide bar is fixedly connected to the left side wall of the first slider, a T-shaped plate is slidably connected to the left side of the fixed tripod, an arc-shaped slide groove is provided on the side wall of the T-shaped plate, the first slide bar slides in the arc-shaped slide groove, a second spring is provided between the T-shaped plate and the fixed tripod, two ends of the second spring are respectively fixedly connected to the T-shaped plate and the fixed tripod, a second transmission rod is rotatably connected to the left side of the workbench, a cam is fixedly connected to the top of the second transmission rod, the cam and the T-shaped plate are in contact with each other, a first rotating motor is fixedly installed on the upper left side of the workbench, the first rotating motor and the large rotating wheel are both equipped with pulleys, and the belt is connected between the two pulleys.
[0006] As a preferred technical solution of the utility model, it also includes a rubber disc, and the left part of the T-shaped disc is rotatably connected with the rubber disc.
[0007] As a preferred technical solution of the utility model, it also includes a second rotating motor, a first transmission rod, a driving bevel gear and a driven bevel gear. The second rotating motor is fixedly installed on the inner wall of the right part of the workbench, the driving shaft of the second rotating motor faces inward, the driving shaft of the second rotating motor is fixedly connected to the first transmission rod, the left part of the first transmission rod is fixedly connected to the driving bevel gear, the bottom of the second transmission rod is fixedly connected to the driven bevel gear, and the driving bevel gear and the driven bevel gear are meshed with each other.
[0008] As a preferred technical solution of the utility model, it also includes a rotating block, a second slider, a second slide rod, a third spring and an extrusion roller. The first transmission rod is fixedly connected to the rotating block, the rotating block is provided with a square incision, the second slider is slidably connected in the incision, the lower part of the second slider is fixedly connected to the second slide rod, the lower part of the second slide rod is slidably connected to the rotating block, a third spring is provided between the second slider and the rotating block, the third spring is wound on the second slide rod, the two ends of the third spring are respectively fixedly connected to the rotating block and the second slider, and the left part of the second slider is rotatably connected to the extrusion roller.
[0009] As a preferred technical solution of the utility model, it also includes a fixing block and a hexagonal bolt, at least one side wall of the connecting block is fixedly connected to the fixing block, the internal thread of the fixing block is connected to the hexagonal bolt, and the hexagonal bolt is in contact with the large wheel.
[0010] As a preferred technical solution of the utility model, an anti-slip layer is provided on the outer side of the adjustment plate.
[0011] Compared with the prior art, the utility model has the following advantages: the utility model is provided with an adjustment plate, a large rotating wheel and a small rotating wheel and other components. When in use, the second rotating motor is started, and the second rotating motor drives the first transmission rod to rotate, thereby rotating the cam, and then through the cooperation of the T-plate and the first sliding rod and other components, the small rotating wheel rotates and thereby tightens the adjustment plate, thereby reducing the gap between the adjustment plate and the coil shaft, so that there is sufficient friction between the adjustment plate and the coil shaft, thereby ensuring the performance of the coil. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0013] Figure 2 It is a cross-sectional view of the fixed tripod, T-plate, large rotating wheel and other components of the utility model.
[0014] Figure 3 It is an exploded view of the adjusting plate, fixing block, hexagonal bolt and other components of the utility model.
[0015] Figure 4 It is a schematic diagram of the structure of the first sliding block, the first sliding rod, the first spring and other components of the utility model.
[0016] Figure 5 It is a schematic structural diagram of the extrusion roller, the rotating block, the second sliding block and other components of the utility model.
[0017] The names and serial numbers of the parts in the figure are: 1_workbench, 2_fixed plate, 3_fixed tripod, 4_large rotating wheel, 5_small rotating wheel, 6_adjusting plate, 7_connecting block, 8_fixed rod, 811_first slider, 812_first slide bar, 813_first spring, 9_T-type plate, 911_arc slide groove, 10_second spring, 11_first rotating motor, 111_belt, 12_second rotating motor, 13_first transmission rod, 14_driving bevel gear, 15_driven bevel gear, 16_second transmission rod, 17_cam, 18_rotating block, 19_second slider, 20_second slide bar, 21_third spring, 22_extrusion roller, 23_fixed block, 24_hexagonal bolt, 25_rubber disc, 26_coil shaft, 27_copper foil. DETAILED DESCRIPTION
[0018] The embodiments of the present invention will be described below with reference to the accompanying drawings.
[0019] An automatic winding machine for copper foil, such as Figure 1-Figure 5As shown, it includes a workbench 1, a fixed plate 2, a fixed tripod 3, a large rotating wheel 4, a small rotating wheel 5, an adjusting plate 6, a connecting block 7, a fixing rod 8, a first sliding block 811, a first sliding rod 812, a first spring 813, a T-plate 9, a rubber disc 25, a second spring 10, a first rotating motor 11, a belt 111, a second rotating motor 12, a first transmission rod 13, a driving bevel gear 14, a driven bevel gear 15, a second transmission rod 16, a cam 17, a fixing block 23 and a hexagonal bolt 24. The upper left part of the workbench 1 is fixedly connected to the fixing plate 2, the right part of the fixing plate 2 is rotatably connected to the fixing tripod 3, the right part of the fixing tripod 3 is fixedly connected to the large rotating wheel 4, the center part of the large rotating wheel 4 is rotatably connected to the small rotating wheel 5, and the large rotating wheel 4 is evenly distributed with four sliding grooves in an annular shape. The groove is provided with an adjusting plate 6 in a sliding manner, and an anti-skid layer is provided on the outer side of the adjusting plate 6. The anti-skid layer can enhance the force between the adjusting plate 6 and the coil shaft 26 to prevent slipping. The left part of the adjusting plate 6 is rotatably connected to one end of the connecting block 7, and the other end of the connecting block 7 is rotatably connected to the small rotating wheel 5. At least one side wall of the connecting block 7 is fixedly connected to a fixing block 23, and the internal thread of the fixing block 23 is connected to a hexagonal bolt 24, and the hexagonal bolt 24 is in contact with the large rotating wheel 4. When the large rotating wheel 4 rotates, the hexagonal bolt 24 can resist the large rotating wheel 4, thereby fixing the connecting block 7, and then fixing the adjusting plate 6 to prevent the adjusting plate 6 from sliding when the large rotating wheel 4 rotates. The left part of the center of the small rotating wheel 5 is fixedly connected to a fixing rod 8, and the left part of the fixing rod 8 is slidably connected to the fixing rod 8. There is a first slider 811, the right part of the first slider 811 is square, and the left part is round. A first spring 813 is arranged between the first slider 811 and the fixed rod 8, and the two ends of the first spring 813 are respectively fixedly connected to the first slider 811 and the fixed rod 8. A first slide bar 812 is fixedly connected to the circular side wall of the first slider 811. A T-shaped plate 9 is slidably connected to the left part of the fixed tripod 3. An arc-shaped slide groove 911 is arranged on the side wall of the T-shaped plate 9. The first slide bar 812 slides in the arc-shaped slide groove 911. A rubber disc 25 is rotatably connected to the left part of the T-shaped plate 9. The rubber disc 25 can effectively absorb the vibration and impact brought by the cam 17, reduce the wear between the cam 17 and the T-shaped plate 9, and extend the service life of the equipment. A second Spring 10, two ends of the second spring 10 are fixedly connected to the fixed tripod 3 by T-shaped plates 9, a first rotating motor 11 is fixedly installed on the upper left part of the workbench 1, the first rotating motor 11 and the large rotating wheel 4 are both installed with pulleys, and a belt 111 is connected between the two pulleys, a second rotating motor 12 is fixedly installed on the inner wall of the right part of the workbench 1, the driving shaft of the second rotating motor 12 faces inward, the driving shaft of the second rotating motor 12 is fixedly connected to the first transmission rod 13, the left part of the first transmission rod 13 is fixedly connected to the driving bevel gear 14, the left part of the workbench 1 is rotatably connected to the second transmission rod 16, the bottom of the second transmission rod 16 is fixedly connected to the driven bevel gear 15, the driving bevel gear 14 and the driven bevel gear 15 are meshed with each other, and the top of the second transmission rod 16 is fixedly connected to the cam 17,The cam 17 contacts with the rubber disc 25, and the coil shaft 26 is put on the adjustment plate 6. Then the second rotating motor 12 is started. The driving shaft of the second rotating motor 12 drives the first transmission rod 13 to rotate, and then drives the driving bevel gear 14 to rotate. The driving bevel gear 14 drives the driven bevel gear 15 to rotate through meshing transmission, and then drives the second transmission rod 16 and the cam 17 to rotate. The rotation of the cam 17 pushes the T-shaped plate 9 to slide rightward in the fixed tripod 3. The T-shaped plate 9 squeezes the second spring 10. At the same time, the first sliding bar 812 slides in the arc-shaped sliding groove 911, and then drives the first slider 811 to rotate while sliding in the fixed rod 8. The rotation of the first slider 811 causes the fixed rod 8 to rotate, and the rotation of the fixed rod 8 drives the small rotating wheel 5 to rotate. The small rotating wheel 5 rotates Then the connection block 7 is driven to rotate, and the adjustment plate 6 slides in the slide groove of the large rotating wheel 4, and the adjustment plate 6 is tightened, reducing the gap between the adjustment plate 6 and the coil shaft 26, so that there is enough friction between the adjustment plate 6 and the coil shaft 26, ensuring the performance of the coil. Since the first slider 811 slides in the fixed rod 8, the first slider 811 squeezes the first spring 813. If the extrusion roller 22 does not contact the coil shaft 26 and the adjustment plate 6 is already tightened, the second rotating motor 12 continues to rotate, and the fixed rod 8 will no longer rotate, and the first slider 811 will no longer rotate. The first slider 811 only slides in the fixed rod 8 and squeezes the first spring 813 at the same time. Then the hexagonal bolt 24 is screwed on to fix the connection block 7, and then the adjustment plate 6 is fixed.
[0020] like Figure 1 and Figure 5As shown, it also includes a rotating block 18, a second slider 19, a second slide bar 20, a third spring 21 and an extrusion roller 22. The rotating block 18 is fixedly connected to the first transmission rod 13. The rotating block 18 is provided with a square incision, and the second slider 19 is slidably connected in the incision. The second slider 19 is fixedly connected to the second slide bar 20 at the lower part, and the lower part of the second slide bar 20 is slidably connected to the rotating block 18. A third spring 21 is provided between the second slider 19 and the rotating block 18. The third spring 21 is wound around the second slide bar 20. Both ends of the third spring 21 are fixedly connected to the rotating block 18 and the second slider 19, respectively. The left part of the second slider 19 is rotatably connected to the extrusion roller 22. When the second rotating motor 12 rotates, the driving shaft of the second rotating motor 12 drives the first transmission rod 13 to rotate. When the first transmission rod 13 rotates, it will also drive the rotating block 18 to rotate toward the adjustment plate 6, so that the extrusion roller 22 is close to the adjustment plate 6. When the extrusion roller 22 and the coil shaft 26 contact each other, the second rotating motor 12 is paused, and then the first rotating motor 11 is started. The first rotating motor 11 drives the belt 111 to rotate, and then drives the large rotating wheel 4 to rotate. The rotation of the large rotating wheel 4 drives the adjustment plate 6 and the small rotating wheel 5 to rotate, and then drives the coil shaft 26 to rotate, and then the copper foil 27 is wound on the coil shaft 26. The extrusion roller 22 is tightly attached to the outside of the coil shaft 26 under the action of the third spring 21, and then the extrusion roller 22 can flatten the copper foil 27 to keep the copper foil 27 flat and uniform, thereby ensuring product quality.
[0021] Although the present disclosure has been described with respect to only a limited number of embodiments, those skilled in the art having benefit of this disclosure will appreciate that various other embodiments may be designed without departing from the scope of the present invention. Therefore, the scope of the present invention should be limited only by the appended claims.
Claims
1. An automatic winding machine for copper foil, comprising a workbench (1) and a fixing plate (2), wherein the fixing plate (2) is fixedly connected to the upper left portion of the workbench (1), wherein: The invention also comprises a fixed tripod (3), a large rotating wheel (4), a small rotating wheel (5), an adjusting plate (6), a connecting block (7), a fixing rod (8), a first sliding block (811), a first sliding rod (812), a first spring (813), a T-shaped plate (9), a second spring (10), a first rotating motor (11), a belt (111), a second transmission rod (16) and a cam (17). The right part of the fixed plate (2) is rotatably connected to the fixed tripod (3), and the right part of the fixed tripod (3) is fixedly connected to the large rotating wheel (4). The central part of the large rotating wheel (4) is rotatably connected to the small rotating wheel (5), the large rotating wheel (4) is provided with at least two slide grooves, an adjusting plate (6) is slidably connected in the slide groove, the left part of the adjusting plate (6) is rotatably connected to one end of a connecting block (7), the other end of the connecting block (7) is rotatably connected to the small rotating wheel (5), the left part of the small rotating wheel (5) is fixedly connected to a fixing rod (8), the left part of the fixing rod (8) is slidably connected to a first sliding block (811), the first sliding block (811) and the fixing rod (8) are connected to each other. A first spring (813) is arranged between the two ends of the first spring (813) and the first slider (811) and the fixed rod (8), respectively. A first slide bar (812) is fixedly connected to the left side wall of the first slider (811). A T-shaped plate (9) is slidably connected to the left side of the fixed tripod (3). An arc-shaped slide groove (911) is arranged on the side wall of the T-shaped plate (9). The first slide bar (812) slides in the arc-shaped slide groove (911). A second spring is arranged between the T-shaped plate (9) and the fixed tripod (3). (10), two ends of the second spring (10) are respectively fixedly connected to the fixed foot frame (3) by T-shaped plates (9), the left part of the workbench (1) is rotatably connected to the second transmission rod (16), the top of the second transmission rod (16) is fixedly connected to a cam (17), the cam (17) and the T-shaped plate (9) are in contact with each other, and the upper left part of the workbench (1) is fixedly installed with a first rotating motor (11), the first rotating motor (11) and the large rotating wheel (4) are both installed with pulleys, and a belt (111) is connected between the two pulleys.
2. The automatic winding machine for copper foil according to claim 1, characterized in that: It also includes a rubber disc (25), and the left part of the T-shaped disc (9) is rotatably connected to the rubber disc (25).
3. The automatic winding machine for copper foil according to claim 2, characterized in that: The invention also comprises a second rotating motor (12), a first transmission rod (13), a driving bevel gear (14) and a driven bevel gear (15); the second rotating motor (12) is fixedly mounted on the inner wall of the right part of the workbench (1); the driving shaft of the second rotating motor (12) faces inward; the driving shaft of the second rotating motor (12) is fixedly connected to the first transmission rod (13); the left part of the first transmission rod (13) is fixedly connected to the driving bevel gear (14); the bottom of the second transmission rod (16) is fixedly connected to the driven bevel gear (15); the driving bevel gear (14) and the driven bevel gear (15) are meshed with each other.
4. The automatic winding machine for copper foil according to claim 3, characterized in that: The invention also comprises a rotating block (18), a second slider (19), a second slide bar (20), a third spring (21) and an extrusion roller (22); the first transmission rod (13) is fixedly connected to the rotating block (18); the rotating block (18) is provided with a square cutout, the second slider (19) is slidably connected in the cutout; the lower part of the second slider (19) is fixedly connected to the second slide bar (20); the lower part of the second slide bar (20) is slidably connected to the rotating block (18); a third spring (21) is provided between the second slider (19) and the rotating block (18); the third spring (21) is wound around the second slide bar (20); the third spring (21) is wound around two ends and fixedly connected to the rotating block (18) and the second slider (19); the left part of the second slider (19) is rotatably connected to the extrusion roller (22).
5. The automatic winding machine for copper foil according to claim 4, characterized in that: It also includes a fixing block (23) and a hexagonal bolt (24), wherein at least one side wall of a connecting block (7) is fixedly connected to the fixing block (23), the fixing block (23) is internally threadedly connected to the hexagonal bolt (24), and the hexagonal bolt (24) is in contact with the large rotating wheel (4).
6. The automatic winding machine for copper foil according to claim 5, characterized in that: The outer side of the adjustment plate (6) is provided with an anti-slip layer.