Easily detachable steam activation device capable of increasing regenerated iodine value

By introducing automatic control structure and auxiliary components into the steam activation device, the problem of lack of automatic control in the existing devices is solved, and the automatic steam transport at a suitable temperature is realized, which improves the activation treatment effect and the practicality of the device.

CN222795178UActive Publication Date: 2025-04-25TIANNENG CARBON (JIANGSU) CO LTD
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Patent Information

Application Number
CN202421617784.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-04-25
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The existing steam activation device lacks an automatic control structure, which leads to difficulty in automatically transporting steam at a suitable temperature, affecting the material activation treatment effect and reducing the practicality of the device.

Method used

A steam activation device including a control mechanism and an auxiliary assembly is designed. The control mechanism consists of a driving adjustment component, a cylinder, a temperature sensor, a processor, a steam generation component and a control valve to realize automatic control and steam delivery. The auxiliary assembly includes an exhaust valve for venting excess steam.

Benefits of technology

Through the automatic control structure, the automatic steam transport at a suitable temperature is realized, the material activation treatment effect is improved, the practicality of the device is enhanced, and the excess steam is easily discharged through the exhaust valve, reducing the risk to users.

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Patent Text Reader

Abstract

The utility model relates to an easily detachable steam activation device capable of increasing the regenerated iodine value, which belongs to the technical field of steam activation and comprises a conversion furnace body and a sealing cover, a control mechanism is arranged outside the conversion furnace body, an auxiliary component is arranged outside the conversion furnace body, and the sealing cover is connected with the control mechanism and the auxiliary component. The control mechanism comprises a driving adjusting assembly fixedly connected with the conversion furnace body, and the output end of the driving adjusting assembly is fixedly connected with a barrel. According to the easy-to-disassemble steam activation device capable of increasing the regenerated iodine value, by arranging the control mechanism, an automatic control structure is additionally arranged for the steam activation device, so that steam is conveniently conveyed at a proper temperature to activate a material, the activation treatment effect on the material is improved, and the problems that the steam activation device is not provided with an automatic control structure and cannot be disassembled easily are solved. The problems that in the steam activating treatment process of materials, steam is inconvenient to automatically convey at a proper temperature, the activating treatment effect on the materials is affected, and the practicability of the steam activating device is reduced in the prior art are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steam activation, in particular to a steam activation device which can improve the regeneration iodine value and is easy to disassemble. Background Art

[0002] Activated carbon is a specially treated carbon. Organic raw materials (fruit shells, coal, wood, etc.) are heated in an airtight condition to reduce non-carbon components (this process is called carbonization). Then it reacts with gas, the surface is corroded, and a microporous structure is produced (this process is called activation). At present, in the production process of activated carbon, steam activation equipment is usually used to activate the activated carbon to increase the iodine content of the activated carbon.

[0003] Please refer to a high-efficiency steam activation device with announcement number CN216918629U; it includes a base, an activation furnace body is fixedly connected to the top of the base, a rotating mechanism is provided in the activation furnace body, the rotating mechanism includes a column, a support plate and a driving member, the column passes through the activation furnace body, and the column is rotatably connected to the activation furnace body through a bearing, a plurality of support plates are evenly and fixedly connected to the column, and a driving member for driving the column to rotate is provided inside and outside the activation furnace body. By setting up the rotating mechanism, the activated carbon is placed on the support plate, and the support plate is driven to rotate slowly by a motor. Since the activated carbon is in a slowly rotating state, the activated carbon can be fully in contact with the steam, so that the activation is more comprehensive and the activation effect is increased.

[0004] However, in this patent, the steam activation device does not have an automatic control structure. During the process of steam activation treatment of materials, it is not convenient to automatically deliver steam at a suitable temperature, which affects the activation treatment effect of the materials and reduces the practicality of the steam activation device. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model provides a steam activation device which can improve the regenerated iodine value and is easy to disassemble, and has the advantages of intelligent control and convenient adjustment. It solves the problem that the steam activation device does not have an automatic energy control structure, and it is inconvenient to automatically transport steam at a suitable temperature during the steam activation treatment of materials, which affects the activation treatment effect of the materials and reduces the practicality of the steam activation device.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a steam activation device capable of improving the regeneration iodine value and being easily disassembled, comprising a regeneration furnace body and a sealing cover, a control mechanism being arranged outside the regeneration furnace body, and an auxiliary component being arranged outside the regeneration furnace body;

[0007] The control mechanism includes a driving and adjusting component fixedly connected to the conversion furnace body, the output end of the driving and adjusting component is fixedly connected to a cylinder, the interior of the cylinder is fixedly connected to a ventilation net, the inner wall of the cylinder is fixedly connected to a temperature sensor, the bottom of the cylinder is fixedly connected to a material port, the inner wall of the conversion furnace body is fixedly connected to an electric heating plate, the left side of the conversion furnace body is fixedly connected to a processor and a steam generating component, the top of the steam generating component is fixedly connected to a delivery pipe fixedly connected to the conversion furnace body, and a control valve is arranged inside the delivery pipe.

[0008] Furthermore, the drive adjustment includes a drive motor, a rotating shaft and a connecting disk, the drive motor is fixedly connected to the regeneration furnace body, the rotating shaft is fixedly connected to the output end of the drive motor, and the connecting disk is fixedly connected to the rotating shaft.

[0009] Furthermore, the internal threads of the connection disk are connected with two fixing screws, and the connection disk is fixedly connected to the cylinder body via the fixing screws.

[0010] Furthermore, the material opening is circular, and a solenoid valve is arranged inside the material opening.

[0011] Further, the temperature sensor is signal-connected to the processor, and the processor and the temperature sensor are electrically connected to the steam generating assembly and the control valve.

[0012] Furthermore, an air inlet is provided on the left side of the regeneration furnace body, and the delivery pipe is connected with the regeneration furnace body through the air inlet.

[0013] Furthermore, the auxiliary component includes an exhaust valve fixedly connected to the regeneration furnace body, and a discharge port is provided at the bottom of the regeneration furnace body.

[0014] Furthermore, an exhaust port is provided on the right side of the rebirth furnace body, and the exhaust valve is connected with the rebirth furnace body through the exhaust port.

[0015] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0016] 1. The easily disassembled steam activation device capable of improving the regenerated iodine value adds an automatic control structure to the steam activation device by setting a control mechanism, which is convenient for delivering steam at a suitable temperature to activate the material, thereby improving the activation effect of the material, and solving the problem that the steam activation device does not have an automatic control structure, and it is inconvenient to automatically deliver steam at a suitable temperature during the steam activation process of the material, thereby affecting the activation effect of the material and reducing the practicality of the steam activation device.

[0017] 2. The easily disassembled steam activation device capable of improving the regenerated iodine value is provided with auxiliary components to facilitate the discharge of excess steam and the discharge of the activated material. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a cross-sectional view of the structure of the utility model;

[0019] Figure 2 This is a front view of the structure of the utility model;

[0020] Figure 3 This is a three-dimensional diagram of the main structure of the regeneration furnace of the utility model;

[0021] Figure 4 It is a three-dimensional diagram of the cylinder structure of the utility model.

[0022] In the figure: 1. Regeneration furnace body; 101. Electric heating plate; 2. Sealing cover; 3. Drive adjustment component; 301. Drive motor; 302. Rotating shaft; 303. Connecting plate; 3031. Fixed screw; 4. Cylinder; 5. Ventilation net; 6. Temperature sensor; 7. Material port; 8. Processor; 9. Steam generating component; 10. Delivery pipe; 11. Control valve; 12. Exhaust valve; 13. Exhaust port. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 In this embodiment, a steam activation device that can improve the regeneration iodine value and is easy to disassemble includes a conversion furnace body 1 and a sealing cover 2. A control mechanism is arranged outside the conversion furnace body 1, and an auxiliary component is arranged outside the conversion furnace body 1.

[0025] Embodiment 1: The control mechanism includes a driving and adjusting component 3 fixedly connected to the regeneration furnace body 1, and the driving and adjusting component includes a driving motor 301, a rotating shaft 302 and a connecting disk 303. The driving motor 301 is fixedly connected to the regeneration furnace body 1, the rotating shaft 302 is fixedly connected to the output end of the driving motor 301, and the connecting disk 303 is fixedly connected to the rotating shaft 302. The output end of the driving and adjusting component 3 is fixedly connected with a cylinder 4, and the internal thread of the connecting disk 303 is connected with two fixing screws 3031. The connecting disk 303 is fixedly connected to the cylinder 4 through the fixing screws 3031, which is convenient for disassembly and maintenance of the cylinder 4. When the driving motor 301 is energized, the rotating shaft 302 is driven to rotate, and the rotating shaft 302 drives the connecting disk 303 and the cylinder 4 to rotate, so as to adjust the position of the cylinder 4.

[0026] Among them, the interior of the cylinder 4 is fixedly connected with a ventilation net 5, the inner wall of the cylinder 4 is fixedly connected with a temperature sensor 6, the bottom of the cylinder 4 is fixedly connected with a material port 7, the material port 7 is circular, and a solenoid valve is arranged inside the material port 7. When the solenoid valve is opened, the user fills the material to be processed into the cylinder 4 through the material port 7. After the material processing is completed, the solenoid valve is opened again to discharge the material. The inner wall of the regeneration furnace body 1 is fixedly connected with an electric heating plate 101, the left side of the regeneration furnace body 1 is fixedly connected with a processor 8 and a steam generating assembly 9, and the top of the steam generating assembly 9 is fixedly connected with a conveying pipe 10 fixedly connected to the regeneration furnace body 1.

[0027] In addition, a control valve 11 is provided inside the conveying pipe 10, the temperature sensor 6 is signal-connected with the processor 8, the processor 8 and the temperature sensor 6 are electrically connected with the steam generating component 9 and the control valve 11, the processor 8 includes an intelligent processing module and a control and adjustment module, the temperature sensor 6 monitors the temperature of the material inside the cylinder 4 in real time, and sends the temperature information to the processor 8, when the material to be processed reaches a certain value, the processor 8 controls the steam generating component 9 to be energized, and the steam generating component 9 produces steam, when the material to be processed reaches a critical value, the processor 8 opens the control valve 11, an air inlet is provided on the left side of the regeneration furnace body 1, the conveying pipe 10 is connected with the regeneration furnace body 1 through the air inlet, the control valve 11 is opened, and the steam generated by the steam generating component 9 is conveyed to the inside of the regeneration furnace body 1 through the conveying pipe 10, the steam entering the inside of the regeneration furnace body 1 contacts with the heated material, activates the material, and increases the iodine content of the material.

[0028] It should be noted that by setting up a control mechanism, an automatic control structure is added to the steam activation device, which makes it easier to deliver steam at a suitable temperature to activate the material, thereby improving the activation effect on the material. This solves the problem that the steam activation device does not have an automatic control structure, and in the process of steam activation of the material, it is inconvenient to automatically deliver steam at a suitable temperature, which affects the activation effect on the material and reduces the practicality of the steam activation device.

[0029] Specifically, when the material needs to be steam activated, the user fills the material to be processed into the barrel 4 through the material port 7, and the electric heating plate 101 is energized to heat the material inside the barrel 4. At the same time, the drive adjustment component 3 drives the barrel 4 to rotate, and the temperature sensor 6 monitors the temperature of the material inside the barrel 4 in real time, and sends the temperature information to the processor 8. When the material to be processed reaches a certain value, the processor 8 controls the steam generating component 9 to be energized, and the steam generating component 9 produces steam. When the material to be processed reaches a critical value, the processor 8 opens the control valve 11, and the steam generated by the steam generating component 9 is transported to the inside of the conversion furnace body 1 through the delivery pipe 10. The steam entering the conversion furnace body 1 contacts the heated material, activates the material, and increases the iodine content of the material, thereby achieving the purpose of automatically delivering steam after the material temperature reaches the standard and improving the material activation effect of the steam activation device.

[0030] Example 2: Please refer to Figure 1-2 The auxiliary component includes an exhaust valve 12 fixedly connected to the rebirth furnace body 1, an exhaust port 13 is opened at the bottom of the rebirth furnace body 1, and an exhaust port is opened on the right side of the rebirth furnace body 1. The exhaust valve 12 is connected with the rebirth furnace body 1 through the exhaust port. When the exhaust valve 12 is opened, excess steam from the rebirth furnace body 1 is discharged through the exhaust valve 12, which is convenient for exhaust and reduces burns to users caused by steam during the process of changing materials.

[0031] It should be noted that, by providing auxiliary components, it is convenient to discharge excess steam and to discharge the materials that have completed the activation treatment.

[0032] Specifically, when the steam activation of the material is completed, the exhaust valve 12 is opened, and the excess steam of the regeneration furnace body 1 is discharged through the exhaust valve 12, which is convenient for exhaust and reduces the burns caused by steam to the user during the process of changing materials.

[0033] The working principle of the above embodiment is:

[0034] (1) The steam activation device which can improve the regeneration iodine value and is easy to disassemble, when it is necessary to steam activate the material, the user fills the material to be processed into the cylinder 4 through the material port 7, the electric heating plate 101 is energized to heat the material inside the cylinder 4, and at the same time, the drive adjustment component 3 drives the cylinder 4 to rotate, the temperature sensor 6 monitors the temperature of the material inside the cylinder 4 in real time, and sends the temperature information to the processor 8, when the material to be processed reaches a certain value, the processor 8 controls the steam generation component 9 to be energized, and the steam generation component 9 produces steam, when the material to be processed reaches a critical value, the processor 8 opens the control valve 11, and the steam generated by the steam generation component 9 is transported to the inside of the regeneration furnace body 1 through the delivery pipe 10, the steam entering the regeneration furnace body 1 contacts the heated material, activates the material, and increases the iodine content of the material, thereby achieving the purpose of automatically delivering steam after the material temperature reaches the standard, and improving the material activation effect of the steam activation device.

[0035] (2) The steam activation device can improve the regenerated iodine value and is easy to disassemble. After the material is steam activated, the exhaust valve 12 is opened, and the excess steam of the regeneration furnace body 1 is discharged through the exhaust valve 12, which is convenient for exhaust and reduces the burns caused by steam to the user during the process of changing materials.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A steam activation device capable of improving the regeneration iodine value and being easily disassembled, comprising a regeneration furnace body (1) and a sealing cover (2), characterized in that: A control mechanism is arranged outside the regeneration furnace body (1), and an auxiliary component is arranged outside the regeneration furnace body (1); The control mechanism comprises a driving and adjusting component (3) fixedly connected to a conversion furnace body (1); an output end of the driving and adjusting component (3) is fixedly connected to a cylinder (4); a ventilation net (5) is fixedly connected to the interior of the cylinder (4); a temperature sensor (6) is fixedly connected to the inner wall of the cylinder (4); a material port (7) is fixedly connected to the bottom of the cylinder (4); an electric heating plate (101) is fixedly connected to the inner wall of the conversion furnace body (1); a processor (8) and a steam generating component (9) are fixedly connected to the left side of the conversion furnace body (1); a conveying pipe (10) fixedly connected to the conversion furnace body (1) is fixedly connected to the top of the steam generating component (9); a control valve (11) is arranged inside the conveying pipe (10).

2. The easily disassembled steam activation device capable of improving the regeneration iodine value according to claim 1, characterized in that: The drive adjustment comprises a drive motor (301), a rotating shaft (302) and a connecting disk (303); the drive motor (301) is fixedly connected to the regenerating furnace body (1); the rotating shaft (302) is fixedly connected to the output end of the drive motor (301); and the connecting disk (303) is fixedly connected to the rotating shaft (302).

3. The easily disassembled steam activation device capable of improving the regeneration iodine value according to claim 2, characterized in that: The internal thread of the connection disk (303) is connected to two fixing screws (3031), and the connection disk (303) is fixedly connected to the cylinder (4) via the fixing screws (3031).

4. The easily disassembled steam activation device capable of improving the regeneration iodine value according to claim 1, characterized in that: The material opening (7) is circular, and a solenoid valve is arranged inside the material opening (7).

5. The easily disassembled steam activation device capable of improving the regeneration iodine value according to claim 1, characterized in that: The temperature sensor (6) is signal-connected to the processor (8), and the processor (8) and the temperature sensor (6) are electrically connected to the steam generating assembly (9) and the control valve (11).

6. The easily disassembled steam activation device capable of improving the regeneration iodine value according to claim 1, characterized in that: An air inlet is provided on the left side of the regeneration furnace body (1), and the delivery pipe (10) is connected to the regeneration furnace body (1) through the air inlet.

7. The easily disassembled steam activation device capable of improving the regeneration iodine value according to claim 1, characterized in that: The auxiliary component comprises an exhaust valve (12) fixedly connected to the regenerating furnace body (1), and an exhaust port (13) is provided at the bottom of the regenerating furnace body (1).

8. The easily disassembled steam activation device capable of improving the regeneration iodine value according to claim 7, characterized in that: An exhaust port is provided on the right side of the regeneration furnace body (1), and the exhaust valve (12) is connected to the regeneration furnace body (1) through the exhaust port.