Steel ball surface cleaning high-efficiency improving device

Abstract

The utility model discloses a steel ball surface cleaning high-efficiency improving device, which belongs to the technical field of steel ball production and manufacturing, and comprises a cleaning box, two partition plates are arranged in the cleaning box to divide the interior of the cleaning box into three parts, namely an air drying bin, a flushing bin and a cleaning bin in sequence, and chemical agents are placed in the flushing bin. Supporting columns are installed on the two sides of the upper end, close to the flushing bin, of the cleaning box, a water outlet plate is installed at the upper ends of the supporting columns on the two sides, a water inlet pipe is connected to the outer wall of the water outlet plate, the water inlet pipe is connected with external pressure water supply, and a plurality of water outlet grooves are formed in the bottom of the water outlet plate. And after being soaked by a chemical agent in the cleaning bin, the balls enter the flushing bin, are flushed by a water outlet groove in the bottom of a water outlet plate and then are put into the air drying bin, water is blown to the steel balls through the air blowing device, the cleanliness of the surfaces of the steel balls can be greatly improved, the product quality of the steel balls is also guaranteed, and the customer satisfaction degree is also greatly improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of steel ball production and manufacturing, and specifically relates to a device for improving the cleaning efficiency of steel ball surfaces. Background Art

[0002] Steel balls are divided into grinding steel balls, forged steel balls, and cast steel balls according to the production and processing technology. According to the processing materials, they are divided into bearing steel balls, stainless steel balls, carbon steel balls, copper bearing steel balls, alloy balls, etc. Among them, bearing steel balls are important basic parts of the industry. Alloy steel balls are a kind of spherical iron alloy wear-resistant body with carbon, chromium, manganese, molybdenum and other metal elements added as the main materials, and are produced by forging, spinning, rolling and casting. It is the most important component of the current crushing industry mining balls, cement balls, etc.

[0003] At present, the steel ball manufacturing industry often encounters quality problems such as incomplete dust prevention during packaging of finished steel balls or long storage time of finished steel balls, resulting in dry oil film on the surface of the steel balls, which leads to poor cleanliness of the surface of the steel balls and reduced quality. It is extremely inconvenient to clean the steel balls manually. Summary of the invention

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] To solve the above problems, the utility model adopts the following technical solutions.

[0006] The device for improving the efficiency of cleaning the surface of a steel ball comprises a cleaning box. Two partitions are arranged inside the cleaning box to divide the inside of the cleaning box into three parts, namely an air drying bin, a flushing bin and a cleaning bin. Chemical agents are placed inside the flushing bin. Support columns are installed on both sides of the upper end of the cleaning box near the flushing bin. Water outlet plates are installed on the upper ends of the support columns on both sides. The outer wall of the water outlet plate is connected with a water inlet pipe, which is connected to an external pressurized water supply. A plurality of water outlet grooves are arranged at the bottom of the water outlet plate. A blowing device is installed inside the air drying bin. After being soaked in the chemical agent inside the cleaning bin, the steel balls enter the inside of the flushing bin, are rinsed through the water outlet groove at the bottom of the water outlet plate, and are placed inside the air drying bin to blow water on the steel balls through the blowing device.

[0007] Preferably, sliding grooves are provided on both sides of the interior of the cleaning bin, and sliding blocks are slidably connected inside the sliding grooves on both sides, and inclined orifice plates are connected between the sliding blocks on both sides. Through grooves are provided on the outer walls of the partition plates on both sides, and the partition plates are inclined toward one side of the flushing bin. The steel ball falls on the upper end of the inclined orifice plate, and the inclined orifice plate rises through the inclined surface so that the steel ball enters the interior of the flushing bin through the through groove.

[0008] Preferably, a through hole is provided on the inner top of the sliding grooves on both sides, and the upper end of the cleaning box is located on both sides of the cleaning bin and is connected to vertical plates, and rotating holes are provided on the vertical plates on both sides. The upper ends of the sliding blocks on both sides are connected to traction ropes, and the traction ropes on both sides pass through the through holes on both sides and are wrapped with winding rollers. The two ends of the winding rollers are connected to rotating shafts, and the rotating shafts on both sides are rotatably connected to the internal parts of the rotating holes on both sides. A driving motor is installed on the outside of one side vertical plate, and the rotating end of the driving motor is connected to one side rotating shaft. The rotation of the driving motor drives the winding roller to rotate to reel in the traction ropes on both sides, so that the inclined hole plate moves upward inside the sliding groove through the sliding blocks on both sides.

[0009] Preferably, mounting protrusions are connected to both sides of the inner wall of the flushing bin, and inclined groove plates are placed on the upper ends of the mounting protrusions on both sides. The inclined groove plates face the air-drying bin, and the water outlet plates flush water downward. The water falls into the bottom of the flushing bin from the grooves on the inclined groove plates, and the steel ball moves toward the interior of the air-drying bin through the inclined surface.

[0010] Preferably, a mounting hole is provided at the inner bottom of the cleaning chamber, a compressor is installed at the bottom of the cleaning box, the air outlet of the compressor is inserted into the mounting hole and connected to the bottom plate, the bottom plate is hollow and a plurality of sliding grooves are provided at the upper end of the bottom plate, the compressor delivers external air to the inside of the bottom plate and sprays it out from the inside of each one-way valve.

[0011] Preferably, mounting protrusions are connected to both sides of the inner wall of the air-drying bin, and dehydration trough plates are placed on the upper ends of the mounting protrusions on both sides.

[0012] Preferably, the cleaning box is rotatably connected to an outer wall of the air-drying bin, and support legs are connected to the four corners of the bottom of the cleaning box.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] Chemical agents are put into the flushing bin to soak the steel balls with poor cleanliness for a period of time. The chemical agents can clean the oil film, dust and other impurities adhering to the surface of the steel balls. The drive motor is rotated to make the winding roller reel up the traction ropes on both sides, so that the inclined hole plate moves upward and the soaked steel balls enter the flushing bin through the groove through the inclined surface and fall into the upper end of the inclined groove plate, so that there is no need to manually take the steel balls out of the chemical agents, which makes it more convenient to take out the steel balls. The compressor is set to compress the external air and spray it out through multiple one-way valves, so that the chemical agents inside the cleaning bin can be disturbed, making the cleaning effect better. Well, the water outlet plate is used to spray water to the steel balls on the inclined groove plate to rinse the chemical agents on the surface of the steel balls, and the inclined surface of the inclined groove plate allows the cleaned steel balls to enter the interior of the air drying bin and fall into the upper end of the dehydration groove plate, and no manual transportation is required. The blowing device is used to blow water on the surface of the steel balls, which can speed up the drying speed of the steel balls. After the steel balls are subjected to the efficient and fast surface cleanliness improvement device, the impurities adhered to the surface and the anti-rust oil film that tends to dry are basically cleaned up, the cleanliness of the steel ball surface can be greatly improved, the product quality of the steel balls is also guaranteed, and the customer satisfaction is also greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the device for improving the cleaning efficiency of the steel ball surface in the utility model;

[0016] Figure 2 This is a schematic diagram of the cleaning box structure in the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the inclined slot plate and the dewatering slot plate in the utility model;

[0018] Figure 4 This is a schematic diagram of the inclined orifice plate structure in the utility model;

[0019] Figure 5 This is a schematic diagram of the bottom plate structure of the utility model.

[0020] The corresponding relationship between the illustrations and component names in the figure is as follows:

[0021] 100, cleaning box; 101, supporting leg; 102, rotating door; 103, air drying chamber; 104, flushing chamber; 105, cleaning chamber; 106, partition plate; 107, through slot; 108, mounting protrusion; 109, vertical plate; 110, rotating hole; 111, through hole; 112, sliding slot; 113, mounting hole; 114, inclined slot plate; 115, dewatering slot plate; 116, inclined hole plate; 117, sliding block; 118, traction rope; 119, winding roller; 120, driving motor; 121, bottom plate; 122, one-way valve; 123, compressor; 200, blowing device; 300, water outlet plate; 301, supporting column; 302, water inlet pipe. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments. The present invention provides the following embodiments.

[0025] like Figure 1 As shown, it is a schematic structural diagram of a device for improving the cleaning efficiency of a steel ball surface according to a preferred embodiment of the utility model. The device for improving the cleaning efficiency of a steel ball surface in this embodiment comprises a cleaning box 100, a water outlet plate 300 is installed at the center of the upper end of the cleaning box 100, and a blowing device 200 is installed on the other side. Support columns 301 are fixedly connected to both sides of the bottom of the water outlet plate 300, and the support columns 301 on both sides are detachably connected to the upper end of the cleaning box 100. A water inlet pipe 302 is detachably connected to the outer wall of the water outlet plate 300, and the water inlet pipe 302 is supplied with pressurized water from the outside. A plurality of water outlet troughs are arranged at the bottom of the water outlet plate 300. In this embodiment, the water outlet plate 300 sprays the pressurized water from the outside from the plurality of water outlet troughs at the bottom to clean the steel balls, and the water on the surface of the steel balls after rinsing can be dried by the blowing device 200.

[0026] like Figure 2As shown, it is a schematic diagram of the cleaning box structure in this embodiment, the four corners of the bottom of the cleaning box 100 are fixedly connected to support legs 101, and two partition plates 106 are fixedly connected to the inside of the cleaning box 100, and the inside of the cleaning box 100 is divided into three parts by the two partition plates 106, which are an air-drying bin 103, a flushing bin 104 and a cleaning bin 105, respectively. The outer walls of the partition plates 106 on both sides are provided with through grooves 107, and both sides of the flushing bin 104 and the air-drying bin 103 are fixedly connected with mounting protrusions 108. The outer wall of the cleaning box 100 close to the air-drying bin 103 is rotatably connected with a rotating door 102, and both sides of the interior of the cleaning bin 105 are provided with sliding grooves 112. 2 is provided with a through hole 111 on the inner top, and vertical plates 109 are fixedly connected to both sides of the upper end of the cleaning box 100 near the cleaning bin 105. Rotating holes 110 are provided on the vertical plates 109 on both sides. Chemical agents are added to the interior of the cleaning bin 105. In this embodiment, the steel balls are placed in the air-drying bin 103, and the oil film, impurities and other substances on the surface of the steel balls are removed by the added chemicals. After the removal, the steel balls enter the flushing bin 104, and the chemicals on the surface of the steel balls are rinsed with the water outlet plate 300. After the rinsing is completed, they enter the air-drying bin 103, and the water on the surface of the steel balls is dried by the blowing device 200. The treated steel balls can be taken out and packaged by opening the rotating door 102.

[0027] like Figure 3 As shown, it is a schematic diagram of the inclined slot plate and dehydration slot plate structure in this embodiment, the inner bottom of the cleaning bin 105 is provided with a mounting hole 113, the interior of the air-drying bin 103 is installed with a dehydration slot plate 115, and the interior of the flushing bin 104 is installed with an inclined slot plate 114, the bottoms of the inclined slot plates 114 and the dehydration slot plates 115 contact the upper end of the mounting protrusion 108, in this embodiment, the steel ball enters the interior of the flushing bin 104 and falls on the top of the inclined slot plate 114, and after the steel ball is flushed by water, it falls from the slot on the inclined slot plate 114 to the inner bottom of the flushing bin 104, and the inclined inclined slot plate 114 allows the steel ball to pass through the through slot 107 into the interior of the air-drying bin 103 and fall on the top of the dehydration slot plate 115, and the surface of the steel ball is blown with water in conjunction with the blowing of the blowing device 200.

[0028] like Figure 4As shown, it is a schematic diagram of the inclined orifice plate structure in this embodiment, the sliding grooves 112 on both sides are internally slidably connected with sliding blocks 117, and the inclined orifice plate 116 is fixedly connected between the sliding blocks 117 on both sides. The inclined orifice plate 116 is inclined toward the flushing bin 104, and the upper ends of the sliding blocks 117 on both sides are fixedly connected with traction ropes 118. The traction ropes 118 on both sides pass through the through holes 111 on both sides and are wound and connected with winding rollers 119. The two ends of the winding roller 119 are fixedly connected with rotating shafts, and the rotating shafts on both sides are rotatably connected to the internal rotating holes 110 on both sides. The outer wall of the vertical plate 109 on one side is detachably connected There is a driving motor 120, and the rotating end of the driving motor 120 is fixedly connected to a rotating shaft on one side. In this embodiment, a steel ball is placed inside the cleaning chamber 105 and falls on the surface of the inclined orifice plate 116. After the soaking is completed, the driving motor 120 is started to rotate to drive the winding roller 119 to rotate the traction ropes 118 on both sides, so that the sliding blocks 117 on both sides drive the inclined orifice plate 116 to rise. The surface of the inclined orifice plate 116 is tilted to make the steel ball roll toward the side of the flushing chamber 104 until it enters the interior of the flushing chamber 104 from the inside of the through groove 107 and falls on the upper end of the inclined groove plate 114.

[0029] like Figure 5 As shown, it is a schematic diagram of the bottom plate structure in this embodiment, the bottom plate 121 is installed on the inner bottom of the cleaning chamber 105, the bottom plate 121 is hollow inside and a plurality of one-way valves 122 are installed on the upper end surface, and the bottom of the cleaning box 100 is detachably connected to a compressor 123, and the air outlet of the compressor 123 is connected to the inside of the bottom plate 121 through the mounting hole 113. In this embodiment, the external air is compressed by the compressor 123 to enter the inside of the bottom plate 121 and is sprayed out from the one-way valve 122, so that the chemical agent inside the cleaning chamber 105 forms a turbulent flow, thereby enabling the cleaning of the steel balls to be more thorough.

[0030] In summary, the specific use of this embodiment is as follows: before use, add chemicals to the interior of the cleaning chamber 105, connect the water inlet pipe 302 to the pressure water supply source, put the steel ball into the cleaning chamber 105 and let it fall on the upper end of the inclined orifice plate 116. The steel ball is flushed with chemicals to remove the oil film and impurities on the surface, and the external air is compressed by the compressor 123 to enter the interior of the bottom plate 121 and sprayed out from the one-way valve 122, so that the chemical agent inside the cleaning chamber 105 forms a turbulent flow, thereby making the cleaning of the steel ball more thorough. After the soaking is completed, the drive motor 120 is started to rotate to drive the winding roller 119 to rotate the mechanism to wind up the traction ropes 118 on both sides, thereby making the two sides slide. The block 117 drives the inclined orifice plate 116 to rise, and the inclined surface of the inclined orifice plate 116 causes the steel ball to roll toward the side of the flushing bin 104, until it enters the inside of the flushing bin 104 from the inside of the through groove 107 and falls on the upper end of the inclined groove plate 114, and water is flushed to the steel ball through the bottom of the water outlet plate 300 to rinse the chemical agent remaining on the surface of the steel ball, and falls into the inner bottom of the flushing bin 104 through the groove on the surface of the inclined groove plate 114, and the inclined groove plate 114 is tilted so that the steel ball enters the inside of the air-drying bin 103 through the through groove 107 and falls on the upper end of the dehydration groove plate 115, and the blowing device 200 is started to blow water on the steel ball, and after the steel ball is dried, the rotating door 102 is opened to take it out.

[0031] The above content is a further detailed description of the utility model in combination with specific implementation methods. It cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, they can also make several simple deductions or substitutions, which should be regarded as belonging to the scope of protection determined by the claims submitted for the utility model.

Claims

1. A device for improving the efficiency of cleaning the surface of a steel ball, comprising a cleaning box (100), characterized in that: Two partition plates (106) are arranged inside the cleaning box (100) to divide the inside of the cleaning box (100) into three parts, namely, an air drying chamber (103), a flushing chamber (104) and a cleaning chamber (105). Chemical agents are placed inside the flushing chamber (104). Support columns (301) are installed on both sides of the upper end of the cleaning box (100) near the flushing chamber (104). Water outlet plates (300) are installed on the upper ends of the support columns (301) on both sides. The outer walls of the water outlet plates (300) are A water inlet pipe (302) is connected, the water inlet pipe (302) is connected to an external pressurized water supply, a plurality of water outlet grooves are arranged at the bottom of the water outlet plate (300), and a blowing device (200) is installed inside the air drying chamber (103). After being soaked in the chemical agent inside the cleaning chamber (105), the steel balls enter the inside of the flushing chamber (104), are rinsed through the water outlet groove at the bottom of the water outlet plate (300), and are then placed inside the air drying chamber (103) and blown with water through the blowing device (200).

2. The device for improving the cleaning efficiency of steel ball surface according to claim 1, characterized in that: Sliding grooves (112) are provided on both sides of the interior of the cleaning chamber (105), and sliding blocks (117) are slidably connected to the interior of the sliding grooves (112) on both sides. An inclined orifice plate (116) is connected between the sliding blocks (117) on both sides. Through grooves (107) are provided on the outer walls of the partition plates (106) on both sides. The partition plates (106) are inclined toward one side of the flushing chamber (104). The steel ball falls on the upper end of the inclined orifice plate (116). The inclined orifice plate (116) rises through the inclined surface so that the steel ball passes through the through groove (107) and enters the interior of the flushing chamber (104).

3. The device for improving the cleaning efficiency of steel ball surface according to claim 2, characterized in that: A through hole (111) is provided at the inner top of the sliding grooves (112) on both sides. The upper end of the cleaning box (100) is located on both sides of the cleaning chamber (105) and is connected to a vertical plate (109). The vertical plates (109) on both sides are provided with a rotating hole (110). The upper ends of the sliding blocks (117) on both sides are connected to a traction rope (118). The traction ropes (118) on both sides pass through the through holes (111) on both sides and are wound around a winding roller (119). The two ends of the winding roller (119) are connected to a rotating shaft. The rotating shafts on both sides are rotatably connected to the inside of the rotating holes (110) on both sides. A driving motor (120) is installed on the outside of one side of the vertical plate (109). The rotating end of the driving motor (120) is connected to one side of the rotating shaft. The driving motor (120) rotates to drive the winding roller (119) to rotate and wind up the traction ropes (118) on both sides, so that the inclined hole plate (116) moves upward inside the sliding groove (112) through the sliding blocks (117) on both sides.

4. The device for improving the cleaning efficiency of steel ball surface according to claim 3, characterized in that: The inner wall of the flushing bin (104) is connected with mounting protrusions (108) on both sides, and the upper ends of the mounting protrusions (108) on both sides are provided with inclined slot plates (114), the inclined slot plates (114) are directed toward the air-drying bin (103), and the water outlet plate (300) flushes water downward, and the water falls into the bottom of the flushing bin (104) from the slot on the inclined slot plate (114), and the steel ball moves toward the inside of the air-drying bin (103) through the inclined surface.

5. The device for improving the cleaning efficiency of steel ball surface according to claim 4, characterized in that: A mounting hole (113) is provided at the bottom of the inner side of the cleaning chamber (105); a compressor (123) is installed at the bottom of the cleaning box (100); an air outlet of the compressor (123) is inserted into the interior of the mounting hole (113) and is connected to a bottom plate (121); the interior of the bottom plate (121) is hollow and a plurality of sliding grooves (112) are provided at the upper end of the bottom plate (121); the compressor (123) transports external air to the interior of the bottom plate (121) and sprays it out from the interior of each one-way valve (122).

6. The device for improving the cleaning efficiency of steel ball surface according to claim 5, characterized in that: Mounting protrusions (108) are connected to both sides of the inner wall of the air-drying bin (103), and dewatering trough plates (115) are placed on the upper ends of the mounting protrusions (108) on both sides.

7. The device for improving the cleaning efficiency of steel ball surface according to claim 6, characterized in that: The outer wall of the cleaning box (100) close to the air-drying bin (103) is rotatably connected to a rotating door (102), and the four corners of the bottom of the cleaning box (100) are connected to supporting legs (101).

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