Movable cover plate framework with arched structure
By designing cavity and arch reinforcement ribs on the card machine movable cover keel and installing carbon fiber rods in the through grooves, the thermal expansion and deformation of the cover keel in high temperature and high humidity environments is solved, and the bending strength and combing uniformity are improved.
Patent Information
- Application Number
- CN202421559973.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing card machine movable cover keel is prone to thermal expansion in high temperature and high humidity environments, resulting in dimensional changes, deformation, twisting or warping, affecting service life and safety.
A arch structure movable cover bone is designed, and the bending stiffness and moment of inertia are increased by opening a cavity on the cover keel and providing a first arch reinforcement, a second arch reinforcement and a third arch reinforcement rib in the cavity. At the same time, a carbon fiber rod is installed in the through-groove and sealed by a sealing screw to prevent the carbon fiber rod from being affected by thermal expansion.
The bending strength and deformation resistance of the cover keel are improved, the thermal expansion and deformation amount is limited, the accuracy uniformity of the cover keel is ensured, and the combing uniformity and stability are improved.
Smart Images

Figure CN222795821U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of movable cover plates of cotton carding machines, in particular to an arched movable cover plate frame. Background Art
[0002] The movable cover plate frame of the carding machine is an important component of the carding machine, which is used to support and fix the elastic needle cloth of the movable cover plate so that it can rotate when the carding machine is working to achieve the functions of carding and impurity removal. The movable cover plate frame is usually made of metal material and has a certain strength and rigidity to bear the weight and movement impact of the movable cover plate, and can ensure the smooth movement and accurate positioning of the movable cover plate, thereby improving the carding effect and output of the carding machine. The existing cover plate keel is installed on the top of the carding machine and will be affected by the high temperature and high humidity inside the carding machine, which will increase the temperature of the cover plate keel and cause thermal expansion. The thermal expansion will cause stress inside the cover plate keel, resulting in changes in its size. Uneven or excessive expansion may cause the keel to deform, twist or warp, thereby affecting its service life and safety. To this end, the utility model proposes an arched structure movable cover plate keel. Utility Model Content
[0003] The purpose of the utility model is to address the problem in the background technology that the cover plate keel is installed on the top of the carding machine and will be affected by the high temperature and high humidity inside the carding machine, which will increase the temperature of the cover plate keel and cause thermal expansion. The thermal expansion will cause stress inside the cover plate keel, resulting in changes in its size, uneven or excessive expansion, which may cause the keel to deform, twist or warp, thereby affecting its service life and safety. For this purpose, an arched structure movable cover plate keel is proposed.
[0004] The technical solution of the utility model: an arched structure movable cover plate frame, comprising: a curved track; a plurality of support components for supporting the movable cover plate are arranged above the curved track, the support component comprises a cover plate keel, a cavity is opened on the cover plate keel, a first arched reinforcement rib, a second arched reinforcement rib and a third arched reinforcement rib are arranged inside the support component, a front bottom support column and a rear bottom support column are arranged on both sides of the third arched reinforcement rib, a through groove is opened on the side of the cover plate keel, a carbon fiber rod is arranged inside the through groove, and closed screws are threadedly sleeved at both ends of the cavity; connecting components are arranged at both ends of the support component for connecting with the curved track.
[0005] Optionally, the connection component includes a joint, which has two through holes, steel rods are respectively inserted into the through holes, and a plug block is fixedly connected to the side wall of the joint.
[0006] Optionally, a plurality of fixing screws are threadedly passed through the upper surface of the support assembly.
[0007] Optionally, two plug-in holes are provided on the cover plate keel, and the plug-in holes are socketed with the steel rod.
[0008] Optionally, slots are respectively provided at both ends of the cover plate keel, and the slots are plugged into the plug blocks.
[0009] Optionally, the bottom surface of the joint is provided with a heel-toe surface.
[0010] Compared with the prior art, the utility model has the following beneficial technical effects:
[0011] The utility model opens a cavity on the cover plate keel, and arranges the first arched reinforcement rib, the second arched reinforcement rib and the third arched reinforcement rib inside the cavity, so as to improve the inertia moment of the cover plate keel, enhance the bending strength, and reduce the deformation caused by the structure itself. In addition, by arranging the carbon fiber rod in the through groove, the through groove limits the thermal expansion deformation of the cover plate keel within a smaller range, thereby ensuring the uniformity of the cover plate keel precision, enhancing the running stability of the movable cover plate, thereby improving the combing uniformity and stability.
[0012] Furthermore, the utility model adopts closed screws to seal at both ends of the through groove to protect the carbon fiber rods from the influence of the high temperature and high humidity environment in the carding machine, so that the carbon fiber rods are always in the original stress state, the deformation resistance of the cover plate keel is improved, and at the same time the consistency of the movable cover plates of the whole machine with as many as hundreds is guaranteed, thereby improving the strength and stability of the cover plate keel. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 A schematic diagram of an arched structure movable cover plate structure of the utility model is given;
[0014] Figure 2 for Figure 1 Schematic diagram of the side structure of the middle cover keel
[0015] Figure 3 for Figure 1 A schematic diagram of a portion of the structure of the middle support assembly;
[0016] Figure 4 for Figure 2 A schematic diagram of the structure viewed from above;
[0017] Figure 5 for Figure 2 A schematic diagram of a side cross-sectional structure of ;
[0018] Figure 6 for Figure 1 Schematic diagram of the side view structure of the connecting component.
[0019] Reference numerals:
[0020] 1. Curved track;
[0021] 2. Support assembly; 21. Cover plate keel; 22. Cavity; 23. Through slot; 24. Carbon fiber rod; 25. Closing screw; 261. First arch reinforcement rib; 262. Second arch reinforcement rib; 263. Third arch reinforcement rib; 27. Front bottom support column; 28. Rear bottom support column;
[0022] 3. Connecting assembly; 31. Joint; 32. Through hole; 33. Steel rod; 34. Insert;
[0023] 4. Fixing screw; 5. Plug hole; 6. Slot; 7. Heel-toe surface. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0025] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0026] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0028] Example
[0029] like Figure 1 and Figure 2As shown, the utility model proposes an arched structure movable cover plate bone, including: a curved rail 1, and the curved rail 1 is made of stainless steel. Stainless steel has good corrosion resistance and can resist the erosion of media such as gas, liquid and steam in the cotton carding machine, thereby extending the service life of the keel and avoiding it; a plurality of support components 2 for supporting the movable cover are arranged above the curved rail 1, and the support component 2 is provided with multiple, which improves the stability of the movable cover; the connecting components 3 arranged at both ends of the support component 2 for connecting with the curved rail 1 can stably connect the curved rail 1 and the support component 2, and facilitate the connection to be more fitting.
[0030] like Figure 1 , Figure 2 and Figure 4 As shown, the support component 2 includes a cover plate keel 21, and the cover plate keel 21 is made of stainless steel. Stainless steel has good corrosion resistance and can resist the erosion of media such as gas, liquid and steam in the carding machine, thereby extending the service life of the keel. The cover plate keel 21 is provided with arched reinforcement ribs, which are beneficial to improving the deformation resistance of the cover plate keel, thereby improving the bearing capacity and bending resistance. The cover plate keel 21 is provided with a cavity 22, which can reduce the use of materials, thereby reducing the dead weight, reducing the load of the building structure, and strengthening the moment of inertia and section modulus, making it more sturdy and durable. The support component 2 is provided with a first arched reinforcement rib 261, a second arched reinforcement rib 262 and a third arched reinforcement rib 263, which can strengthen the cover plate keel 2 1 has good rigidity and anti-deformation ability. A front bottom support column 27 and a rear bottom support column 28 are arranged on both sides of the third arch reinforcement rib 263, and the wall thickness of the front bottom support column 27 is greater than that of the rear bottom support column 28, so that the center of gravity of the rotating cover plate can be moved forward, and the backward swing can be reduced when entering and leaving the combing area. A through groove 23 is opened on the side of the cover plate keel 21, and a carbon fiber rod 24 is arranged inside the through groove 23. The carbon fiber rod 24 is made of carbon fiber material, has a small thermal expansion coefficient, a small deformation, and can withstand a large load and pressure, thereby improving the overall strength and stability. The two ends of the cavity 22 are threaded with closed screws 25, which can seal the carbon fiber rod 24 to avoid being affected by the high temperature and high humidity environment in the carding machine, and ensure the original stress state of the carbon fiber rod 24.
[0031] like Figure 2 , Figure 3 and Figure 5 As shown, the connection component 3 includes a joint 31, which has two through holes 32, and steel rods 33 are respectively inserted into the through holes 32. The side walls of the joint 31 are fixedly connected with plug blocks 34, which are convenient for stably supporting the cover plate keel 21, improving the stability of the connection with the curved track 1, and facilitating disassembly and assembly.
[0032] Furthermore, a plurality of fixing screws 4 are threadedly penetrated through the upper surface of the support assembly 2 , which can limit the position of the carbon fiber rod 24 and prevent the carbon fiber rod 24 from shaking in the through groove 23 .
[0033] Secondly, two plug holes 5 are provided on the cover plate keel 21, and the plug holes 5 are sleeved with the steel rod 33, so as to facilitate the installation or removal of the connection component 3 and make the assembly more convenient.
[0034] Furthermore, slots 6 are respectively provided at both ends of the cover plate keel 21, and the slots 6 are plugged into the plug blocks 34, so that the cover plate keel 21 and the joint 31 can be quickly plugged into each other, which is more convenient to use.
[0035] In addition, the bottom surface of the joint 31 is provided with a heel-toe surface 7, which can provide sufficient support, so that the connection between the support assembly 2 and the curved track 1 is more stable.
[0036] The working principle of this embodiment is as follows: a cavity 22 is provided on the cover plate keel 21, and the cavity 22 can increase the bending rigidity, improve the moment of inertia, reduce its own weight, and reduce the deformation caused by the structure itself.
[0037] When the support assembly 2 is affected by the high temperature and high humidity in the carding machine, the flat plate keel 21 will be deformed and arched upward. At this time, the deformation of the flat plate keel is limited by increasing the prestress of the carbon fiber rod 24, so that the deformation of the flat plate keel is reduced, which can ensure the uniformity of the spacing and is more conducive to the uniform combing of the flat plate card clothing.
[0038] Under the combined effect of the two aspects, the support assembly 2 can always maintain a perfect initial state in a high temperature and high humidity environment, ensuring the consistent uniformity of precision, thereby improving the combing uniformity and stability.
[0039] The above-mentioned specific embodiments are only several optional embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
Claims
1. An arched structure movable cover plate bone, characterized in that: include: Curved track (1); A plurality of support components (2) for supporting the movable cover plate are arranged above the curved track (1), the support components (2) comprising a cover plate keel (21), a cavity (22) is provided on the cover plate keel (21), a first arched reinforcing rib (261), a second arched reinforcing rib (262) and a third arched reinforcing rib (263) are arranged inside the support component (2), a front bottom support column (27) and a rear bottom support column (28) are arranged on both sides of the third arched reinforcing rib (263), a through groove (23) is provided on the side of the cover plate keel (21), a carbon fiber rod (24) is arranged inside the through groove (23), and closing screws (25) are threadedly sleeved at both ends of the cavity (22); Connecting components (3) are arranged at both ends of the supporting component (2) and are used for connecting to the curved rail (1).
2. The arched structure movable cover plate bone according to claim 1, characterized in that: The connection assembly (3) comprises a joint (31), the joint (31) is provided with two through holes (32), steel rods (33) are respectively inserted into the interiors of the through holes (32), and an insert block (34) is fixedly connected to the side wall of the joint (31).
3. The arched structure movable cover plate bone according to claim 1, characterized in that: The upper surface of the support assembly (2) is threaded with a plurality of fixing screws (4).
4. The arched structure movable cover plate bone according to claim 2, characterized in that: The cover plate keel (21) is provided with two insertion holes (5), and the insertion holes (5) are sleeved with the steel rod (33).
5. The arched structure movable cover plate bone according to claim 2, characterized in that: Slots (6) are respectively provided at both ends of the cover plate keel (21), and the slots (6) are plugged into the plug blocks (34).
6. The arched structure movable cover plate bone according to claim 2, characterized in that: The bottom surface of the joint (31) is provided with a heel-toe surface (7).