Sectional warping machine
By introducing an electrostatic dust removal mechanism into the stripping warping machine, the dust on the textile line is removed by using the electric field to remove the dust on the textile line, the problem of cotton thread adsorption is solved, and the quality and production efficiency of textiles are improved.
Patent Information
- Application Number
- CN202421532563.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-01
AI Technical Summary
During the winding process of existing stripping warping machines, the cotton thread is prone to absorb dust in the air, causing dust to adhere to the inside of the cotton thread, which is difficult to deal with in the future, affecting the quality of the textile.
A stripping warping machine is designed, using an electrostatic dust removal mechanism. Through the electric field between the negative electrode plate and the positive electrode plate, the dust on the textile wire is brought to the dust collecting tank in the lint pad for storage by the positive electric field.
Effectively remove dust from textile lines, improve the production quality of textiles, reduce the complexity of subsequent processing, and realize simple cleaning of dust by replacing cotton mats.
Smart Images

Figure CN222795845U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile equipment, in particular to a sectional warping machine. Background Art
[0002] The sectional warping machine is an important equipment used in the warping process of textile production. Its working principle is to wind the warp yarn on the creel frame in strip shape on the warping drum in sequence, and then unwind the warp yarn on the drum as a whole onto the weaving beam for direct use in the subsequent weaving process.
[0003] With reference to the utility model patent with authorized announcement number CN216360541U, a slitting warping machine is disclosed, which belongs to the field of textile equipment, and includes a frame and a lifting device. An operating table is fixedly connected to the upper surface of the frame, a winding wheel is provided on the inner wall of the frame, a threader is provided on the inner wall of the frame, cotton thread is provided on the inner wall of the frame, the lifting device is arranged on the surface of the threader, the lifting device includes a lifting block and a lifting plate, the lifting block is fixedly connected to the surface of the threader, the lifting plate is slidably connected to the inner wall of the lifting block, an adjustment groove is provided on the surface of the lifting block, and a lifting soft block is fixedly connected to the upper surface of the lifting plate.
[0004] It was found in the use of the above patent that when the cotton thread is wound by the winding wheel, the cotton thread easily absorbs dust in the air. The dust will adhere to the inside of the cotton thread after the cotton thread is wound and connected, which is difficult to handle later and will also affect the subsequent production quality of textiles. For this reason, we proposed a slitting warping machine to solve the above problem. Utility Model Content
[0005] The utility model aims to solve the shortcomings of the prior art and proposes a sectional warping machine.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] The slitting warping machine comprises a base plate, support plates are symmetrically installed on both sides of the base plate, and a dust removal mechanism is arranged on the inner side of the support plates; the dust removal mechanism comprises a mounting side plate, a positive plate and a negative plate are fixedly installed on the inner side of the mounting side plate, the positive plate is located at the lower side of the negative plate, a cotton wool pad is placed on the upper side of the positive plate, a plurality of dust collecting grooves are densely arranged on the cotton wool pad, a rotating shaft is rotatably installed between the two mounting side plates, a guide roller is fixedly installed on the inner end of the rotating shaft, and a discharge protrusion is arranged on the inner side of the negative plate.
[0008] Preferably, a slitting roller is rotatably mounted on the right side of the support plate, a driving motor is fixedly mounted on the outer side of the support plate, and an output end of the driving motor is connected to a slitting roller shaft coupling.
[0009] Preferably, a guide roller is rotatably installed in the middle of the support plate, and a material roller is rotatably installed on the left side of the support plate.
[0010] Preferably, an operating table is fixedly mounted on the outer side wall of the support plate, and a controller is mounted on the operating table.
[0011] Preferably, the dust removal mechanism is arranged between the material roller and the guide roller.
[0012] Preferably, mounting bolts are provided at the four corners of the mounting side plate, and the mounting side plate is screwed to the support plate via the mounting bolts.
[0013] Preferably, the dust collecting groove is arranged with a conical opening.
[0014] Preferably, a slot is provided at the junction of the positive plate and the negative plate, a plug-in block is inserted into the inner side of the slot, an insulating pad is sleeved on the outer side of the plug-in block, and the plug-in block is made of insulating ceramic material.
[0015] Compared with the related art, the sectional warping machine proposed in the utility model has the following beneficial effects:
[0016] In the utility model, the slitting warping machine, through the dust removal mechanism, utilizes the principle of electrostatic dust removal in the dust removal mechanism, so that the negative plate is filled with electrons to be negatively charged when working, and the electrons are discharged to the internal space formed by the positive plate and the negative plate through the discharge protrusions on the inner side of the negative plate, then the negative charge makes the dust attached to the upper surface of the textile line passing through the internal space of the dust removal mechanism carry negative charge, then under the traction of the positive electric field on the positive plate, the dust is pulled toward the positive plate, and then the dust on the textile line is removed, and the removed dust migrates to the cotton wool pad on the lower side, and a plurality of dust collecting grooves are densely arranged in the cotton wool pad, which has the function of adsorbing and storing dust, and at the same time, the whole cotton wool pad is placed on the upper side of the positive plate, and does not need to be connected to the positive plate. When the cotton wool pad is full of dust, the cotton wool pad can be directly replaced, which is convenient to use. At the same time, through the setting of the above-mentioned dust removal mechanism, the textile line in the slitting process can be effectively dusted, so as to avoid the pollution of the textile line affecting the quality of subsequent textile production, thereby improving practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The three-dimensional structure diagram of the sectional warping machine proposed in the utility model Figure 1 ;
[0018] Figure 2 The three-dimensional structure diagram of the sectional warping machine proposed in the utility model Figure 2 ;
[0019] Figure 3 It is a three-dimensional structural schematic diagram of the dust removal mechanism of the sectional warping machine proposed by the utility model;
[0020] Figure 4 It is a three-dimensional cross-sectional structural schematic diagram of the dust removal mechanism of the sectional warping machine proposed by the utility model;
[0021] Figure 5 It is a three-dimensional disassembled schematic diagram of some components in the dust removal mechanism.
[0022] In the figure: 1. Base plate; 2. Support plate; 3. Drive motor; 4. Slitting roller; 5. Guide roller; 6. Material roll; 7. Operating table; 8. Controller; 9. Dust removal mechanism; 91. Mounting side plate; 92. Rotating shaft; 93. Guide roller; 94. Negative plate; 95. Positive plate; 96. Cotton wool pad; 97. Dust collecting trough; 98. Slot; 99. Plug block; 910. Insulating pad. DETAILED DESCRIPTION
[0023] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0024] Reference Figure 1-5 , please refer to Figure 1-Figure 5 ,in, Figure 1 The three-dimensional structure diagram of the sectional warping machine proposed in the utility model Figure 1 ; Figure 2 The three-dimensional structure diagram of the sectional warping machine proposed in the utility model Figure 2 ; Figure 3 It is a three-dimensional structural schematic diagram of the dust removal mechanism of the sectional warping machine proposed by the utility model;
[0025] Figure 4 It is a three-dimensional cross-sectional structural schematic diagram of the dust removal mechanism of the sectional warping machine proposed by the utility model; Figure 5 The sectional warping machine comprises: a base plate 1, support plates 2 are symmetrically mounted on both sides of the base plate 1, and a dust removal mechanism 9 is arranged inside the support plates 2.
[0026] In this embodiment, the dust removal mechanism 9 includes a mounting side plate 91, on the inner side of which a positive plate 95 and a negative plate 94 are fixedly mounted, the positive plate 95 is located at the lower side of the negative plate 94, a cotton wool pad 96 is placed on the upper side of the positive plate 95, and a plurality of dust collecting grooves 97 are densely arranged on the cotton wool pad 96, a rotating shaft 92 is rotatably mounted between the two mounting side plates 91, a guide roller 93 is fixedly mounted on the inner end of the rotating shaft 92, and a discharge protrusion is arranged on the inner side of the negative plate 94.
[0027] Through the above-mentioned arrangement, the negative plate 94 is filled with negatively charged electrons when working. The electrons are discharged downward through the discharge protrusions on the inner side of the negative plate 94. The negative charge causes the dust attached to the surface of the textile thread passing through the internal space of the dust removal mechanism to be negatively charged. Then, under the traction of the positive electric field on the positive plate 95, the dust is pulled toward the positive plate 95, thereby removing the dust on the textile thread.
[0028] In this embodiment, a slitting roller 4 is rotatably mounted on the right side of the support plate 2, a driving motor 3 is fixedly mounted on the outer side of the support plate 2, and an output end of the driving motor 3 is connected to the slitting roller 4 by a shaft coupling.
[0029] Through the above-mentioned arrangement, the driving motor 3 is started, and the output end of the driving motor 3 drives the slitting roller 4 to rotate, thereby providing winding power for the slitting roller 4 .
[0030] In this embodiment, a guide roller 5 is rotatably mounted at the middle of the support plate 2, and a material roller 6 is rotatably mounted at the left side of the support plate 2.
[0031] Through the above-mentioned arrangement, the guide roller 5 is arranged between the material roller 6 and the slitting roller 4, providing a guiding function for the textile thread wound on and released from the material roller 6.
[0032] In this embodiment, an operating table 7 is fixedly mounted on the outer wall of the support plate 2 , and a controller 8 is mounted on the operating table 7 .
[0033] Through the above-mentioned arrangement, the working state of each electrical component in the present invention can be controlled by the controller 8, thereby improving the degree of automation.
[0034] In this embodiment, the dust removal mechanism 9 is arranged between the material roller 6 and the guide roller 5.
[0035] In this embodiment, the dust collecting groove 97 is provided with a tapered opening.
[0036] By the above-mentioned arrangement, the dust collecting groove 97 is designed with a conical mouth, so that dust entering the dust collecting groove 97 is not easy to escape to the outside, thereby improving the dust collecting effect.
[0037] In this embodiment, a slot 98 is provided at the junction of the positive plate 95 and the negative plate 94. A plug-in block 99 is inserted into the inner side of the slot 98. An insulating pad 910 is sleeved on the outer side of the plug-in block 99. The plug-in block 99 is made of insulating ceramic material.
[0038] By the above arrangement, the positive plate 95 and the negative plate 94 are connected by the plug-in block 99, and the junction is separated by the insulating pad 910 arranged on the outside of the plug-in block 99, which ensures the connection strength while also ensuring a good insulation effect between the positive plate 95 and the negative plate 94.
[0039] In this embodiment, mounting bolts are provided at the four corners of the mounting side plate 91 , and the mounting side plate 91 is screwed to the support plate 2 via the mounting bolts.
[0040] Through the above-mentioned arrangement, the mounting side plate 91 is screwed to the support plate 2 through the mounting bolts. This screwed mounting arrangement facilitates the installation and disassembly of the entire dust removal mechanism 9, facilitates the subsequent maintenance work, and improves the practicality.
[0041] The working principle of the sectional warping machine provided by the utility model is as follows:
[0042] When in use, start the drive motor 3 to drive the slitting roller 4 to rotate. The textile line on the material roller 6 passes through the dust removal mechanism 9 and the guide roller 5 in turn under the traction of the slitting roller 4, and is finally wound on the slitting roller 4 to perform the sealing warping work. When the textile line passes between the negative plate 94 and the positive plate 95, the negative charge on the negative plate 94 is discharged to the lower side through the discharge protrusion on the inner side of the negative plate 94, so that the dust attached to the surface of the textile line is negatively charged. Then, under the traction of the positive electric field on the positive plate 95, the dust is pulled toward the positive plate 95, and the dust on the textile line is removed. The removed dust migrates to the cotton wool pad 96 on the lower side and enters the dust collecting groove 97 in the cotton wool pad 96 for storage. When the cotton wool pad 96 is full of dust, the cotton wool pad 96 can be directly replaced.
[0043] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A sectional warping machine, characterized in that: It comprises a base plate (1), support plates (2) are symmetrically mounted on both sides of the base plate (1), and a dust removal mechanism (9) is arranged inside the support plates (2); The dust removal mechanism (9) comprises a mounting side plate (91), a positive plate (95) and a negative plate (94) are fixedly mounted on the inner side of the mounting side plate (91), the positive plate (95) is located below the negative plate (94), a cotton wool pad (96) is placed on the upper side of the positive plate (95), a plurality of dust collecting grooves (97) are densely arranged on the cotton wool pad (96), a rotating shaft (92) is rotatably mounted between the two mounting side plates (91), a guide roller (93) is fixedly mounted on the inner side end of the rotating shaft (92), and a discharge protrusion is arranged on the inner side of the negative plate (94).
2. The sectional warping machine according to claim 1, characterized in that: A slitting roller (4) is rotatably mounted on the right side of the support plate (2), a driving motor (3) is fixedly mounted on the outer side of the support plate (2), and an output end of the driving motor (3) is connected to a shaft coupling of the slitting roller (4).
3. The sectional warping machine according to claim 1, characterized in that: A guide roller (5) is rotatably mounted at the middle of the support plate (2), and a material roller (6) is rotatably mounted at the left side of the support plate (2).
4. The sectional warping machine according to claim 1, characterized in that: An operating table (7) is fixedly mounted on the outer side wall of the support plate (2), and a controller (8) is mounted on the operating table (7).
5. The sectional warping machine according to claim 1, characterized in that: The dust removal mechanism (9) is arranged between the material roller (6) and the guide roller (5).
6. The sectional warping machine according to claim 1, characterized in that: The four corners of the mounting side plate (91) are provided with mounting bolts, and the mounting side plate (91) is screwed to the support plate (2) via the mounting bolts.
7. The sectional warping machine according to claim 1, characterized in that: The dust collecting groove (97) is arranged in a tapered opening.
8. The sectional warping machine according to claim 1, characterized in that: A slot (98) is provided at the junction of the positive plate (95) and the negative plate (94), a plug-in block (99) is plugged into the inner side of the slot (98), an insulating pad (910) is sleeved on the outer side of the plug-in block (99), and the plug-in block (99) is made of insulating ceramic material.
Citation Information
Patent Citations
Sectional warping machine
CN216360541U