Novel excavator
By adopting a bucket design connecting the side plate and the center plate, combined with the system of liquid storage barrel and atomization spray head, the problems of low wear-proof structure and dust pollution of the excavator bucket are solved, and the bucket is replaced easily, extending its service life, and reducing dust in operation are achieved.
Patent Information
- Application Number
- CN202421812084.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The anti-wear structure of the existing excavator bucket is prone to cracking and wear due to multiple plate welding, resulting in low reliability and high maintenance costs. It also produces a lot of dust during excavation, affecting the environment and health.
The bucket design is adopted which is composed of connecting side plates and center plates. The friction plate is connected by fixed screws to enhance friction resistance and extend the service life of the bucket. A liquid storage bucket and atomization spray head are installed on the excavator, and atomized water is sprayed through the water pump to absorb dust.
It achieves convenient replacement of buckets and extends service life, reduces maintenance costs, and reduces environmental pollution and health impacts on operators through adsorption of dust.
Smart Images

Figure CN222796555U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of engineering machinery, in particular to a novel excavator. Background Art
[0002] An excavator, also known as an excavating machine or a backhoe, is an earth-moving machine that uses a bucket to dig materials above or below the surface and load them into transport vehicles or unload them to a stockpile.
[0003] The application number in the existing public technology is: CN202120969025.8. A new type of excavator is equipped with a rotating device, which can enable the boom to rotate 360 degrees, thereby expanding the working area. In addition, a heat dissipation device is provided. Two fans are provided in the heat dissipation device, one is a high-pressure fan, and the other is a large-volume fan. The pressure fan can blow through the radiator, which has a better heat dissipation effect on the hydraulic oil on the one hand, and on the other hand, it can allow the wind to penetrate the radiator to reach the explosion-proof motor, and at the same time dissipate heat for the hydraulic system and the explosion-proof motor. The air volume fan draws air outward to make the engine compartment in a negative pressure state, the air duct is more reasonable, and the heat dissipation effect is better.
[0004] However, there are still some problems in the use of existing excavators: buckets are common accessories of excavators. Excavators use buckets for earthwork excavation and loading operations. During the operation process, especially when used in rock loading conditions, it is inevitable to be impacted and worn by stones during the operation process. In order to extend the service life of the excavator bucket, the bucket under harsh working conditions will add anti-wear structures to the bottom and sides of the bucket. The traditional bucket anti-wear structure is welded by multiple plates, and many of its welds are prone to cracking and wear due to direct contact and collision with materials, resulting in low reliability of the anti-wear structure; at the same time, the position and size of the anti-wear are relatively random and diverse, involving many specifications of the plates and low versatility; the amount of cutting and welding is large, and the production cost is relatively high; in addition, the anti-wear plates are welded one by one, and they cannot be disassembled and replaced, resulting in high maintenance convenience and cost in the later stage. In addition, when the excavator is operating, a large amount of dust is easily generated due to excavation and friction. If it is not handled, it is easy to have a certain impact on the health of personnel and cause environmental pollution, and the use effect is not very good.
[0005] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0006] 1. Technical issues to be resolved
[0007] In view of the deficiencies in the prior art, the utility model provides a novel excavator having the advantages of convenient bucket replacement, long service life, and dust reduction during operation, thereby solving the problems in the above-mentioned background technology.
[0008] (II) Technical solution
[0009] In order to achieve the advantages of convenient bucket replacement, long service life and dust reduction during operation, the specific technical solutions adopted by the utility model are as follows:
[0010] A new type of excavator comprises an excavator body and a bucket, wherein one end of the arm of the excavator body is connected to the bucket, and the bucket is composed of a connecting side plate and a center plate, wherein the connecting side plates are provided with two groups, and the center plate is provided with multiple groups, and the connecting side plates and the center plate are provided with connecting grooves on their surfaces, and friction plates are threadedly connected inside the connecting grooves by fixing screws, and the connecting side plates and the center plate are both recessed structures, and clamping plates are symmetrically provided at the middle positions of the surfaces of both ends of the center plate, and a groove for installing the clamping plates is provided at the middle position of the surfaces of the connecting side plates, and the connecting side plates are threadedly connected to the center plate by fixing screws, and the connecting side plates, the center plate and the friction plate are provided with positioning holes on their surfaces for connection, and a connecting head for connecting the machine arm is provided at the top surface of the connecting side plates.
[0011] Furthermore, a liquid storage barrel is fixedly installed at one side of the bottom end of the excavator body, and a water pump is provided inside the liquid storage barrel. One end of the water pump passes through one side of the liquid storage barrel and is connected to a spray plate located at the bottom end of the outer peripheral surface of the excavator body through a pipe. Several groups of atomizing nozzles are evenly installed around the surface of the spray plate.
[0012] Furthermore, the spray plate is an inverted trapezoidal structure.
[0013] Furthermore, the friction plate is made of metal material.
[0014] Furthermore, the fixing screw is located inside the positioning hole and is lower than the depth of the positioning hole.
[0015] Furthermore, the fixing screw is located inside the positioning hole and is lower than the depth of the positioning hole.
[0016] Furthermore, one group of the central panels has docking plates symmetrically arranged on both sides of the surface, and the remaining central panels have docking plates only on one side of the surface, and a groove for installation is provided on the other side.
[0017] Furthermore, the size of the clamping plate is the same as the size of the corresponding groove.
[0018] (III) Beneficial effects
[0019] Compared with the prior art, the utility model provides a new excavator with the following beneficial effects:
[0020] (1) The utility model adopts connecting side plates and center plates. When the device is in use, personnel can connect the center plate to the connecting side plates at both ends through fixing screws, and then personnel can connect the constructed bucket to the arm of the excavator through the connecting head, which is convenient for subsequent excavation operations. At the same time, personnel can also install friction plates inside the connecting grooves on the surface of the connecting side plates and the center plate to enhance the overall friction resistance of the device, so that the shoveled material contacts the friction plate before the bucket, avoiding excessive wear on the bucket body and ensuring its overall service life. Moreover, when the surface of the bucket is worn and damaged after long-term operation, personnel only need to disassemble and replace the damaged parts, and no longer need to replace the entire bucket. Compared with the traditional welded one-piece structure, it can improve the overall maintenance convenience while ensuring strength and reduce the cost required for maintenance. It has the advantages of convenient bucket replacement and long service life.
[0021] (2) The utility model adopts an atomizing nozzle and a liquid storage barrel. When the device is in excavation operation, the liquid stored in the liquid storage barrel can be discharged through a water pump and diffused to the surroundings through the atomizing nozzle, so that the diffused atomized water can absorb and settle the dust generated during excavation, thereby reducing pollution to the environment and ensuring the respiratory health of the operators, thereby having the advantage of reducing dust during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 It is a structural schematic diagram of a new type of excavator proposed by the utility model;
[0024] Figure 2 It is a structural schematic diagram of the bucket of the utility model;
[0025] Figure 3 It is a structural schematic diagram of the connecting side plate of the utility model;
[0026] Figure 4 It is a structural schematic diagram of the center plate of the utility model;
[0027] Figure 5 It is a structural schematic diagram of the friction plate of the utility model.
[0028] In the figure:
[0029] 1. Excavator body; 2. Bucket; 3. Liquid storage barrel; 4. Water pump; 5. Spray plate; 6. Atomizing nozzle; 7. Connecting side plate; 8. Positioning hole; 9. Connecting groove; 10. Friction plate; 11. Center plate; 12. Connecting head; 13. Snap-on plate; 14. Fixing screw. DETAILED DESCRIPTION
[0030] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0031] According to an embodiment of the utility model, a new excavator is provided.
[0032] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-5 As shown, a new excavator according to an embodiment of the utility model comprises an excavator body 1 and a bucket 2. The bucket 2 is connected to one end of the arm of the excavator body 1. The bucket 2 is composed of a connecting side plate 7 and a center plate 11. The connecting side plates 7 are provided with two groups, and the center plates 11 are provided with multiple groups. The connecting side plates 7 and the center plates 11 are provided with connecting grooves 9 on their surfaces. The friction plates 10 are threadedly connected to the inside of the connecting grooves 9 through fixing screws 14. The connecting side plates 7 and the center plates 11 are both recessed structures. Snap-in plates 13 are symmetrically provided at the middle positions of the surfaces of both ends of the center plate 11. A groove for installing the snap-in plate 13 is provided at the middle position of the surface of the connecting side plate 7. The connecting side plate 7 and the center plate 11 are threadedly connected by fixing screws 14. Positioning holes 8 for connection are provided on the external surfaces of the connecting side plates 7, the center plates 11 and the friction plates 10. A connecting head 12 for connecting the machine arm is provided at the top surface of the connecting side plate 7.
[0033] In one embodiment, a liquid storage barrel 3 is fixedly installed at one side of the bottom end of the excavator body 1, and a water pump 4 is provided inside the liquid storage barrel 3. One end of the water pump 4 passes through one side of the liquid storage barrel 3 and is connected to a spray plate 5 located at the bottom end of the outer peripheral surface of the excavator body 1 through a pipeline. A plurality of groups of atomizing nozzles 6 are evenly installed around the surface of the spray plate 5. The spray plate 5 is arranged around the surface of the excavator body 1, thereby expanding the subsequent dust reduction range and improving the dust reduction effect.
[0034] In one embodiment, the spray plate 5 is an inverted trapezoidal structure, which enables the spray plate 5 to spray the front, bottom and rear of the excavator body 1 at the same time when the excavator body 1 is in operation, so as to achieve dust reduction.
[0035] In one embodiment, the friction plate 10 is made of metal material, and the friction plate 10 can come into contact with the excavated material before the bucket 2, thereby reducing the friction effect on the bucket 2, avoiding excessive wear thereof, and extending its service life.
[0036] In one embodiment, the fixing screw 14 is located inside the positioning hole 8 and is lower than the depth of the positioning hole 8. After installation, the fixing screw 14 is inside the positioning hole 8, and its location inside the positioning hole 8 can prevent external substances from causing friction to the fixing screw 14 when the excavator body 1 is running, causing the fixing screw 14 to move, thereby causing a decrease in stability.
[0037] In one embodiment, a solenoid valve is installed on the pipe at one end of the liquid storage barrel 3, and the solenoid valve is electrically connected to the controller inside the excavator body 1. The solenoid valve and the controller are common equipment with mature application technology, so they will not be described in detail.
[0038] In one embodiment, docking plates are symmetrically provided on both sides of the surface of the center plates 11 of one group, and docking plates are provided on only one side of the surface of the center plates 11 at other positions, and a groove for installation is provided on the other side. The position setting of the docking plates on the surface of the center plates 11 is to ensure that the center plates 11 can be connected to each other and to the connecting side plates 7, thereby ensuring that the bucket 2 can be smoothly constructed.
[0039] In one embodiment, the size of the snap-in plate 13 is the same as the size of the corresponding groove. The size settings of the snap-in plate 13 and the groove are to ensure that the snap-in plate 13 can be smoothly inserted into the groove for docking, and to facilitate the subsequent tightening operation of the fixing screw 14 to ensure the connection stability of the structure.
[0040] Working principle: When the device is in use, the personnel can connect the center plate 11 with the connecting side plates 7 at both ends through the fixing screws 14, and then the personnel can connect the constructed bucket 2 with the arm of the excavator through the connecting head 12, which is convenient for subsequent excavation operations. At the same time, the personnel can also install the friction plate 10 inside the connecting groove 9 on the surface of the connecting side plate 7 and the center plate 11, so as to enhance the overall anti-friction property of the device, so that the shoveled material contacts the friction plate 10 before the bucket 2, avoiding excessive wear on the bucket 2 body, ensuring its overall service life, and after the bucket 2 has been in operation for a long time, the surface of the bucket 2 will be free of friction. When worn and damaged, personnel only need to disassemble and replace the damaged parts, and there is no need to replace the entire part. Compared with the traditional welded one-piece structure, it can improve the overall maintenance convenience while ensuring strength and reduce the cost of maintenance. When the device is excavating, the liquid stored in the liquid storage barrel 3 can be discharged through the water pump 4, and diffused to the surroundings through the atomizing nozzle 6, so that the diffused atomized water can absorb and settle the dust generated during excavation, reduce pollution to the environment, and ensure the respiratory health of the operator. The device as a whole has the advantages of convenient replacement of the bucket 2, long service life, and dust reduction during operation.
[0041] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A novel excavator, comprising an excavator body (1) and a bucket (2), characterized in that: A bucket (2) is connected to one end of the arm of the excavator body (1), and the bucket (2) is composed of a connecting side plate (7) and a center plate (11). The connecting side plates (7) are provided with two groups, and the center plates (11) are provided with multiple groups. The connecting side plates (7) and the center plates (11) are provided with connecting grooves (9) on their surfaces, and the friction plates (10) are threadedly connected to the inside of the connecting grooves (9) via fixing screws (14). The connecting side plates (7) and the center plates (11) are both recessed structures. Snap-on plates (13) are symmetrically arranged in the middle of the surfaces of both ends of the core plate (11); a groove for installing the snap-on plates (13) is arranged in the middle of the surface of the connecting side plate (7); the connecting side plate (7) and the center plate (11) are threadedly connected via a fixing screw (14); positioning holes (8) for connection are arranged on the outside of the surfaces of the connecting side plate (7), the center plate (11) and the friction plate (10); and a connecting head (12) for connecting a machine arm is arranged on the top surface of the connecting side plate (7).
2. A new excavator according to claim 1, characterized in that: A liquid storage barrel (3) is fixedly installed at one side of the bottom end of the excavator body (1), and a water pump (4) is arranged inside the liquid storage barrel (3). One end of the water pump (4) passes through one side of the liquid storage barrel (3) and is connected to a spray plate (5) located at the bottom end of the outer peripheral surface of the excavator body (1) through a pipeline. A plurality of groups of atomizing nozzles (6) are evenly installed around the surface of the spray plate (5).
3. A new excavator according to claim 2, characterized in that: The spray plate (5) is an inverted trapezoidal structure.
4. A novel excavator according to claim 1, characterized in that: The friction plate (10) is made of metal material.
5. A novel excavator according to claim 1, characterized in that: The fixing screw (14) is located inside the positioning hole (8) and is lower than the depth of the positioning hole (8).
6. A novel excavator according to claim 2, characterized in that: A solenoid valve is installed on a pipeline at one end of the liquid storage barrel (3), and the solenoid valve is electrically connected to a controller inside the excavator body (1).
7. A novel excavator according to claim 1, characterized in that: The central plates (11) of one group are symmetrically provided with butt joint plates on both sides of the surface, while the central plates (11) of the other positions are provided with butt joint plates on only one side of the surface, and a groove for installation is provided on the other side.
8. A novel excavator according to claim 1, characterized in that: The size of the clamping plate (13) is the same as the size of the corresponding groove.
Citation Information
Patent Citations
Novel excavator
CN215165923U