Automatic spraying maintenance trolley

By designing an automatic spray maintenance trolley, and using a water pump-driven water spray system and telescopic mechanism to adjust the position of the auxiliary wheel, the problem of uneven sprinkling in the existing technology is solved, uniform maintenance of the concrete surface is achieved, and construction quality and efficiency are improved.

CN222797508UActive Publication Date: 2025-04-25NINGXIA GUOYUN RAILWAY CONSTR HIGH-TECH MATERIALS TECH CO LTD +1
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Patent Information

Application Number
CN202420484383.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-04-25
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

The existing spray maintenance trolleys rely on manual operation, resulting in uneven sprinkling, which cannot meet the maintenance requirements of high-strength lining construction, and the labor is very arbitrary, which affects the quality of maintenance.

Method used

An automatic spray maintenance trolley is designed, using a water pump to drive the water jet pipe and the water jet nozzle. The auxiliary wheel position is adjusted through the telescopic mechanism, so that the trolley can drive in the middle of the section in the tunnel to achieve uniform spraying.

Benefits of technology

The uniform and thorough curing of the concrete surface is achieved, the problem of dry shrinkage cracks is reduced, the early strength and apparent quality of concrete is improved, construction costs are saved and construction period is shortened.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222797508U_ABST
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Abstract

The utility model relates to the technical field of tunnel maintenance operation equipment, and discloses an automatic spraying maintenance trolley which comprises supporting plates, vertical rods are fixedly arranged at the positions, close to the front side and the rear side, of the upper end face of each supporting plate, and a water tank is fixedly arranged on the upper side of one supporting plate close to one side in the supporting plates through an installation base. Transverse plates are fixedly arranged between every two vertical rods, fixing plates are fixedly arranged at the upper ends of the vertical rods, and auxiliary plates are fixedly arranged at the positions, close to the upper sides, between every two vertical rods; a plurality of supports are fixedly arranged on the upper sides of the fixing plate, the transverse plate and the auxiliary plate. According to the utility model, the surface of the lining can be uniformly and thoroughly cured, uneven watering caused by large randomness of manual watering is prevented, the early strength and apparent quality of concrete can be effectively improved, the problem of shrinkage cracks caused by improper curing treatment is greatly reduced, the construction cost is saved, and the construction period is shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of tunnel maintenance operation equipment, in particular to an automatic spraying maintenance trolley. Background Art

[0002] Tunnel lining refers to the masonry and covering of the walls and top of the tunnel to enhance the structural stability and safety of the tunnel. Tunnel lining is usually constructed with concrete to protect the tunnel from geological conditions, water pressure and other external factors. After the concrete is poured in the tunnel and the formwork is removed, the concrete needs to be sprayed with water for curing. If the spraying and curing is not carried out in time, cracks are likely to appear when the concrete shrinks. Therefore, it is often necessary to use a spray curing trolley to spray water on the concrete in the tunnel. The spray curing trolley is a sprinkler device that sprays water on the concrete after the tunnel lining to ensure the curing of the concrete and reduce concrete cracking.

[0003] Common spray maintenance trolleys usually have construction workers standing on them with water pipes. As the vehicle moves forward, the construction workers use water pipes to pump water from the water tank to spray water on the concrete. Due to the large cross-section of the tunnel lining, especially the side arch, it is difficult to operate during maintenance operations. Simple manual watering alone usually cannot meet the maintenance requirements of high-strength lining construction, and manual watering is more random, which can easily lead to uneven and incomplete watering, so that the maintenance quality cannot be effectively guaranteed. Therefore, the applicant provides an automatic spray maintenance trolley to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to propose an automatic spraying and curing trolley, so that the automatic spraying and curing trolley can be driven in the middle position of the masonry section in the tunnel, so that the watering and curing can be more uniform, so that all areas of the lining surface can be uniformly and thoroughly cured, and at the same time, the randomness of artificial watering can be prevented, resulting in uneven watering, which can effectively improve the early strength and apparent quality of concrete, greatly reduce the problem of shrinkage cracks caused by inadequate treatment and curing, save construction costs, and shorten the construction period.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An automatic spray maintenance trolley comprises a support plate, wherein vertical rods are fixedly arranged at the front and rear sides of the upper end surface of the support plate, and a water tank is fixedly arranged at the upper side of one of the support plates on one side through a mounting seat; a horizontal plate is fixedly arranged between each of the vertical rods, a fixed plate is fixedly arranged at the upper end of the vertical rods, and an auxiliary plate is fixedly arranged at the upper side between each of the vertical rods; a plurality of brackets are fixedly arranged on the upper side of the fixed plate, the horizontal plate and the auxiliary plate; a water spray pipe is fixedly arranged on the outer side of the bracket, water spray nozzles are fixedly arranged at equal intervals on the outer side of the water spray pipe, the water spray pipe passes through to the inner position of the water tank, a water pump is fixedly arranged in the middle of the water spray pipe close to the water tank, and the water pump is fixedly arranged on the upper end surface of the water tank.

[0007] A telescopic mechanism is fixedly arranged at the front and rear sides of the opposite side of the support plate through a mounting seat, and the telescopic mechanism includes an inner rod and an outer cylinder. A plurality of through holes are evenly spaced through the outer side of the outer cylinder; a positioning groove is arranged on the outer side of the inner rod, and a positioning bolt is threadedly sleeved on the inner rod through the positioning groove; a C-shaped seat is fixedly arranged at the opposite end of the outer cylinder, and an auxiliary wheel is rotatably arranged on the inner side of the C-shaped seat.

[0008] Through the above technical scheme, when in use, the water pump is started to guide the water in the water tank from the water spray pipe to the water spray nozzle, and the water is evenly sprayed from the water spray nozzle onto the concrete in the tunnel, so as to facilitate uniform water spraying. At the same time, according to the width of the tunnel, the position of the outer cylinder on the outside of the inner rod is adjusted, and the outer cylinder is fixed to the outside of the inner rod by the positioning bolts, so that the auxiliary wheel is close to the wall in the tunnel, so that the automatic spray maintenance trolley can travel in the middle position of the masonry section in the tunnel, so that the sprayed water is more even and uneven water spraying on both sides is prevented.

[0009] Furthermore, reinforcing rods are fixedly arranged on opposite sides of the vertical rods, and the reinforcing rods are respectively fixedly arranged on the front and rear sides of the upper end surface of the support plate; the reinforcing rods are used to strengthen the firmness between the vertical rods and the support plate, thereby improving the stability of the automatic sprinkler maintenance trolley.

[0010] Furthermore, reinforcement frames are fixedly arranged on the upper sides of the above-mentioned horizontal plates, which are respectively fixed to the vertical rods, and reinforcement oblique plates are fixedly arranged between the vertical rods and the fixed plates; the reinforcement oblique plates are used to strengthen the firmness between the vertical rods and the fixed plates, and the reinforcement frames are used to strengthen the firmness between the horizontal plates and the vertical rods.

[0011] Furthermore, a driving wheel is fixedly provided at the front position of the lower end surface of the support plate, and a driven wheel is fixedly provided at the rear position of the lower end surface of the support plate; the driven wheel and the driving wheel cooperate with each other to facilitate the travel of the spray maintenance trolley, thereby facilitating water spraying construction.

[0012] Furthermore, a No. 1 ladder is fixedly arranged on the outside of one of the vertical rods near the rear side of the water tank, and a No. 2 ladder is fixedly arranged on the side of the fixed plate near the water tank; Ladder No. 2 and Ladder No. 1 can facilitate construction personnel to climb onto the spray maintenance trolley for construction and inspection of the vehicle condition.

[0013] Furthermore, a heating rod is fixedly arranged on the bottom surface of the water tank; the heating rod is used to heat the water in the water tank, which is convenient for winter construction.

[0014] Furthermore, the positioning bolts pass through the plurality of through holes and the positioning grooves to the inner position of the inner rod, so that the inner rod and the outer tube can be fixed together by the positioning bolts.

[0015] Furthermore, a distribution box is fixedly provided on the upper surface of the support plate near the rear side of the water tank, and the distribution box is used to distribute power to the maintenance trolley.

[0016] The utility model has the following beneficial effects:

[0017] 1. The utility model proposes an automatic spraying maintenance trolley which starts a water pump to drive the water in the water tank to flow from the water spray pipe to the water spray nozzle, so that the water is sprayed outward evenly from the water spray nozzle, so that the lining surface can be evenly and thoroughly maintained, and the uneven watering caused by the randomness of manual watering can be prevented, thereby effectively improving the early strength and surface quality of concrete, greatly reducing the problem of shrinkage cracks caused by inadequate treatment and maintenance, saving construction costs, and shortening construction period.

[0018] 2. The utility model proposes an automatic sprinkler maintenance trolley which is provided with a telescopic mechanism. According to the width of the tunnel cross section, the position of the outer cylinder on the outer side of the inner rod is adjusted. The outer cylinder is fixed to the outer side of the inner rod by positioning bolts, so that the auxiliary wheels are close to the wall surface in the tunnel, thereby allowing the automatic sprinkler maintenance trolley to travel in the middle position of the masonry section in the tunnel, which can make the watering maintenance more uniform and prevent uneven watering on both sides from affecting the maintenance quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view schematic diagram of the utility model;

[0020] Figure 2 It is a side view schematic diagram of the utility model;

[0021] Figure 3 For the utility model Figure 1 A magnified schematic diagram of point A;

[0022] Figure 4 For the utility model Figure 2 An enlarged schematic diagram of point B;

[0023] Figure 5 It is a side cross-sectional schematic diagram of the water tank of the utility model;

[0024] Figure 6 It is a cross-sectional schematic diagram of the telescopic mechanism in the utility model.

[0025] Legend:

[0026] 1. Support plate; 2. Vertical rod; 3. Horizontal plate; 4. Ladder No. 1; 5. Distribution box; 6. Telescopic mechanism; 7. Driving wheel; 8. Auxiliary wheel; 9. Water tank; 10. Driven wheel; 11. Reinforcement rod; 12. Water spray pipe; 13. Fixed plate; 14. Ladder No. 2; 15. Water spray nozzle; 16. Bracket; 17. Auxiliary plate; 18. Water pump; 19. Heating rod; 20. C-shaped seat; 21. Reinforcement frame; 22. Reinforcement inclined plate; 601. Inner rod; 602. Through hole; 603. Positioning bolt; 604. Positioning groove; 605. Outer cylinder. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Example 1

[0029] Reference Figure 1-6 The utility model provides an embodiment: an automatic spray maintenance trolley, including a support plate 1, a vertical rod 2 is fixedly arranged on the upper end surface of the support plate 1 near the front and rear sides; a water tank 9 is fixedly arranged on the upper side of one support plate 1 on one side of the support plate 1 through a mounting seat; a horizontal plate 3 is fixedly arranged between each of the vertical rods 2, a fixed plate 13 is fixedly arranged on the upper end of the vertical rod 2, and an auxiliary plate 17 is fixedly arranged between each of the vertical rods 2 near the upper side; a plurality of brackets 16 are fixedly arranged on the upper sides of the fixed plate 13, the horizontal plate 3 and the auxiliary plate 17; the plurality of brackets 16 are used to support the water spray pipe 12, so as to facilitate the water spray pipe 12 The fixed structure facilitates the uniform water spraying of the water spray pipe 12; the water spray pipes 12 are fixedly arranged on the outside of the multiple brackets 16, and the water spray nozzles 15 are fixedly arranged on the outside of the water spray pipes 12 at equal intervals. The water spray pipes 12 pass through the internal position of the water tank 9, and a water pump 18 is fixedly arranged in the middle of the water spray pipes 12 near the water tank 9; the water pump 18 is fixedly arranged on the upper end surface of the water tank 9, and the water in the water tank 9 can be evenly sprayed from the water spray nozzle 15 through the water spray pipe 12 onto the concrete surface in the tunnel. The water spray nozzles 15 are evenly arranged on the outside of the water spray pipe 12, which is convenient for evenly spraying water on the tunnel and effectively improving the maintenance effect.

[0030] A telescopic mechanism 6 is fixedly provided at the front and rear positions on the opposite side of the support plate 1 through a mounting seat. The telescopic mechanism 6 is used to adjust the position of the auxiliary wheel 8 so that the maintenance trolley can travel in the middle position inside the tunnel, prevent the maintenance trolley from deviating from the travel route, and facilitate uniform water spraying; the telescopic mechanism 6 includes an inner rod 601 and an outer cylinder 605, and a plurality of through holes 602 are evenly spaced through the outer side of the outer cylinder 605; a positioning groove 604 is provided on the outer side of the inner rod 601, and a positioning bolt 603 is threadedly sleeved on the inner rod 601 through the positioning groove 604; a C-shaped seat 20 is fixedly provided at the opposite end of the outer cylinder 605, and an auxiliary wheel 8 is rotatably provided on the inner side of the C-shaped seat 20.

[0031] Reinforcing rods 11 are fixedly provided on opposite sides of the vertical rods 2, and the reinforcing rods 11 are respectively fixedly provided on the front and rear sides of the upper end surface of the support plate 1, and the reinforcing rods 11 are used to strengthen the firmness between the vertical rods 2 and the support plate 1, thereby improving the stability of the automatic spray maintenance trolley; reinforcing frames 21 are fixedly provided on the upper sides of the cross plates 3, and the reinforcing frames 21 are respectively fixedly provided on the vertical rods 2, and reinforcing inclined plates 22 are fixedly provided between the vertical rods 2 and the fixed plates 13, and the reinforcing inclined plates 22 are used to strengthen the firmness between the vertical rods 2 and the fixed plates 13, and the reinforcing frames 21 are used to strengthen the firmness between the cross plates 3 and the vertical rods 2; a driving wheel 7 is fixedly provided on the front side of the lower end surface of the support plate 1, and a driven wheel 10 is fixedly provided on the rear side of the lower end surface of the support plate 1, and the driven wheel 10 and the driving wheel 7 cooperate with each other to facilitate the travel of the spray maintenance trolley, thereby facilitating water spraying construction.

[0032] A ladder No. 1 4 is fixedly arranged on the outside of a vertical rod 2 near the rear side of the water tank 9, and a ladder No. 2 14 is fixedly arranged on the fixed plate 13 near the side of the water tank 9. The ladder No. 2 14 and the ladder No. 1 4 can facilitate construction personnel to go up to the spray maintenance trolley for construction and vehicle inspection; a heating rod 19 is fixedly arranged on the bottom surface of the water tank 9, and the heating rod 19 is used to heat the water in the water tank 9, which is convenient for winter construction. The positioning bolts 603 pass through a plurality of through holes 602 and positioning grooves 604 respectively and pass through to the internal position of the inner rod 601, so that the inner rod 601 and the outer cylinder 605 can be fixed together by the positioning bolts 603; a distribution box 5 is fixedly arranged on the upper end surface of the support plate 1 near the rear side of the water tank 9, and the distribution box 5 is used to distribute power to the maintenance trolley and provide power.

[0033] Working principle: When in use, the maintenance trolley is driven in the middle position of the tunnel, the position of the outer cylinder 605 on the outside of the inner rod 601 is adjusted according to the size of the tunnel, and the outer cylinder 605 is fixed to the outside of the inner rod 601 by the positioning bolt 603, so that the auxiliary wheel 8 is close to the wall in the tunnel; thereby, the automatic spraying maintenance trolley is driven in the middle position of the masonry section in the tunnel, the sprayed water is more uniform, and uneven water spraying on both sides is prevented, so that the maintenance trolley can be driven in the tunnel; the water pump 18 is started to guide the water in the water tank 9 from the water spray pipe 12 to the water spray nozzle 15, and the water is evenly sprayed from the water spray nozzle 15 onto the concrete in the tunnel, which is convenient for uniform water spraying, thereby improving the maintenance quality.

Claims

1. An automatic spray curing trolley, comprising a support plate (1), characterized in that: The upper end surface of the support plate (1) is fixedly provided with vertical rods (2) at the front and rear sides; a water tank (9) is fixedly provided on the upper side of one of the support plates (1) at one side through a mounting seat; a horizontal plate (3) is fixedly provided between each of the vertical rods (2), and a fixed plate (13) is fixedly provided at the upper end of the vertical rods (2); an auxiliary plate (17) is fixedly provided between each of the vertical rods (2) at the upper side; a plurality of brackets (16) are fixedly provided on the upper sides of the fixed plate (13), the horizontal plate (3) and the auxiliary plate (17); a water spray pipe (12) is fixedly provided on the outer side of the bracket (16), and water spray nozzles (15) are fixedly provided on the outer side of the water spray pipe (12) at equal intervals; the water spray pipe (12) passes through to the inner position of the water tank (9), and a water pump (18) is fixedly provided in the middle of the water spray pipe (12) near the water tank (9), and the water pump (18) is fixedly provided at the upper end surface of the water tank (9); A telescopic mechanism (6) is fixedly arranged at the front and rear sides of the opposite side of the support plate (1) through a mounting seat; the telescopic mechanism (6) comprises an inner rod (601) and an outer cylinder (605), and a plurality of through holes (602) are evenly spaced through the outer side of the outer cylinder (605); a positioning groove (604) is arranged on the outer side of the inner rod (601), and a positioning bolt (603) is threadedly sleeved on the inner rod (601) through the positioning groove (604); a C-shaped seat (20) is fixedly arranged at the opposite end of the outer cylinder (605), and an auxiliary wheel (8) is rotatably arranged on the inner side of the C-shaped seat (20).

2. The automatic spray curing trolley according to claim 1, characterized in that: Reinforcement rods (11) are fixedly arranged on opposite sides of each of the vertical rods (2), and the reinforcement rods (11) are respectively fixedly arranged on the front and rear sides of the upper end surfaces of the two support plates (1).

3. The automatic spray curing trolley according to claim 1, characterized in that: A reinforcing frame (21) is fixedly arranged on the upper side of the transverse plate (3), and the reinforcing frame (21) is fixedly arranged on the vertical rod (2) respectively, and a reinforcing inclined plate (22) is fixedly arranged between the vertical rod (2) and the fixed plate (13).

4. The automatic spray curing trolley according to claim 1, characterized in that: A driving wheel (7) is fixedly arranged at the front side of the lower end surface of the support plate (1), and a driven wheel (10) is fixedly arranged at the rear side of the lower end surface of the support plate (1).

5. The automatic spray curing trolley according to claim 1, characterized in that: A first ladder (4) is fixedly arranged on the outer side of one of the vertical rods (2) close to the rear side of the water tank (9), and a second ladder (14) is fixedly arranged on the side of the fixing plate (13) close to the water tank (9).

6. The automatic spray curing trolley according to claim 1, characterized in that: A heating rod (19) is fixedly arranged on the inner bottom surface of the water tank (9).

7. The automatic spray curing trolley according to claim 1, characterized in that: The positioning bolts (603) respectively penetrate through the plurality of through holes (602) and the positioning grooves (604) to reach the inner position of the inner rod (601).

8. The automatic spray curing trolley according to claim 1, characterized in that: A distribution box (5) is fixedly arranged on the upper end surface of the support plate (1) near the rear side of the water tank (9).