High-precision profile welding gauge
By designing high-precision profile welding inspection tools, using pallets, horizontal measuring rods, incline measuring rods and protractor rating marks, the rapid and accurate detection of the profile welding angle is achieved, and the problem of low angle detection efficiency after welding in the existing technology is solved, and the quality of the profile is improved.
Patent Information
- Application Number
- CN202421744260.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-23
AI Technical Summary
After welding existing profiles, the angle detection efficiency is low when manually using a protractor ruler, and read numbers are prone to errors, affecting the quality of the profile.
A high-precision profile welding inspection tool is designed, including a pallet, a horizontal measuring rod, an inclined measuring rod and a protractor scale. The angle adjustment between the horizontal measuring rod and the inclined measuring rod is realized through the rotation shaft and the driving mechanism, and the angle of the profile after welding is directly detected.
The device can quickly and accurately detect the angle of the profile, improve the profile inspection efficiency after welding, reduce the occurrence of manual errors, and ensure the quality of the profile use.
Smart Images

Figure CN222799868U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gauges, in particular to a high-precision profile welding gauge. Background Art
[0002] With the development of welding technology, welding equipment is also constantly undergoing technological innovation and upgrading. At present, profile weldments need to be inspected by welding inspection tools after welding. Since two profiles are welded at an angle, if there is a large deviation in the angle of the profile after welding and the accuracy is not high, the welded profile will be unusable.
[0003] After welding, the existing profiles are generally inspected manually by taking a protractor. However, the degree needs to be read every time during the manual measurement, which leads to low inspection efficiency. Moreover, if a reading error occurs during the measurement, the subsequent use quality of the profile will be affected. Therefore, a high-precision profile welding inspection fixture is proposed. Utility Model Content
[0004] The utility model aims to solve the problem of low efficiency of profile inspection after welding in the prior art, and proposes a high-precision profile welding inspection tool.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A high-precision profile welding gauge comprises a support plate, a horizontal measuring rod is fixedly provided on the surface of the support plate, a U-shaped seat is fixedly provided at one end of the horizontal measuring rod, and an inclination measuring rod is provided inside the U-shaped seat, one end of the inclination measuring rod is rotatably connected to the U-shaped seat via a rotating shaft, a driving mechanism connected to the rotating shaft is provided on one side of the surface of the support plate, and angle measuring scale lines are provided on the surface of the support plate.
[0007] Preferably, the driving mechanism includes a screw, a screw seat, a rack and a gear, two fixed plates are symmetrically fixed on the surface of the support plate, the screw is arranged between the two fixed plates in a transversely rotatable manner, and a rotating handle is fixedly provided at one end of the screw, the side wall of the screw seat is threadedly connected to the rod wall of the screw through a threaded hole, one side of the screw seat is fixedly connected to the rack, the gear is fixedly arranged on one end of the rotating shaft, and the gear is meshed with the rack.
[0008] Preferably, a sliding rod is fixedly provided between the two fixing plates, and the side wall of the screw seat is slidably connected to the rod wall of the sliding rod through a sliding hole.
[0009] Preferably, the angle measuring scale line is an arc-shaped structure, and the center point of the angle measuring scale line coincides with the connection point between the horizontal measuring rod and the tilt measuring rod.
[0010] Preferably, two wall-hanging holes are symmetrically provided on one side of the surface of the support plate.
[0011] Preferably, the horizontal measuring rod and the tilt measuring rod are aligned with both side edges of the welded profile.
[0012] Compared with the prior art, the utility model provides a high-precision profile welding gauge, which has the following beneficial effects:
[0013] 1. The high-precision profile welding gauge has a support plate, a horizontal measuring rod, an inclination measuring rod and an angle measuring scale. The horizontal measuring rod and the inclination measuring rod form an angle, and the two rods can be rotated by a rotating shaft, so that the angle between the horizontal measuring rod and the inclination measuring rod can be adjusted. Then, the two welded profiles are directly placed close to the horizontal measuring rod and the inclination measuring rod. If the angles of the two welded profiles meet the standards, there will be no gap between the two profiles and the horizontal measuring rod and the inclination measuring rod. If there is a gap or the profiles cannot be placed between the horizontal measuring rod and the inclination measuring rod, it means that there is a large error between the two welded profiles and they do not meet the use standards.
[0014] 2. This high-precision profile welding inspection fixture is equipped with a screw, screw seat, rack, gear and handle. When it is necessary to adjust the angle of the horizontal measuring rod and the tilt measuring rod, the hand rotates the handle to rotate the screw. During the rotation of the screw, the screw seat is driven to move, so that the rack also moves. When the rack moves, it drives the gear to rotate, so that the angle of the tilt measuring rod on the shaft rotates. At this time, the angle is adjusted, which can be applied to welding inspection of profiles with different angles.
[0015] The parts not involved in the device are the same as the existing technology or can be implemented by using the existing technology. The utility model is convenient for directly measuring the angle of the profile after welding, and can directly compare the angle of the profile without manual repeated measurement and reading, thereby improving the inspection efficiency of the profile. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a structural schematic diagram of a high-precision profile welding inspection fixture proposed by the utility model;
[0017] Figure 2 for Figure 1 Schematic diagram of the structure of the connection between the middle U-shaped seat and the tilt measuring rod;
[0018] Figure 3 for Figure 1 Schematic diagram of the structure of the middle screw seat.
[0019] In the figure: 1. support plate; 2. horizontal measuring rod; 3. U-shaped seat; 4. tilt measuring rod; 5. rotating shaft; 6. angle measuring scale line; 7. screw rod; 8. screw seat; 9. rack; 10. gear; 11. fixing plate; 12. rotating handle; 13. sliding rod; 14. wall hanging hole. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0022] Example 1
[0023] Reference Figure 1-2 A high-precision profile welding gauge comprises a support plate 1, a horizontal measuring rod 2 is fixedly arranged on the surface of the support plate 1, a U-shaped seat 3 is fixedly arranged at one end of the horizontal measuring rod 2, and a tilt measuring rod 4 is arranged inside the U-shaped seat 3, one end of the tilt measuring rod 4 is rotatably connected to the U-shaped seat 3 through a rotating shaft 5, a driving mechanism connected to the rotating shaft 5 is arranged on one side of the surface of the support plate 1, an angle measuring scale line 6 is arranged on the surface of the support plate 1, the angle measuring scale line 6 is an arc structure, and the center point of the angle measuring scale line 6 coincides with the connection between the horizontal measuring rod 2 and the tilt measuring rod 4 The horizontal measuring rod 2 and the tilt measuring rod 4 are aligned with the two side edges of the welded profile. When it is necessary to check the angle of the welded profile, the two welded profiles are directly placed close to the horizontal measuring rod 2 and the tilt measuring rod 4. If the angles of the two welded profiles meet the standards, there will be no gap between the two profiles and the horizontal measuring rod 2 and the tilt measuring rod 4. If a gap appears or the two profiles cannot be placed between the horizontal measuring rod 2 and the tilt measuring rod 4, it means that there is a large error between the two welded profiles and they do not meet the use standards.
[0024] Example 2
[0025] Reference Figure 1-3The driving mechanism includes a screw 7, a screw seat 8, a rack 9 and a gear 10. Two fixed plates 11 are symmetrically fixed on the surface of the support plate 1. The screw 7 is arranged between the two fixed plates 11 in a transverse rotation manner, and a rotating handle 12 is fixed at one end of the screw 7. The side wall of the screw seat 8 is threadedly connected to the rod wall of the screw 7 through a threaded hole. One side of the screw seat 8 is fixedly connected to the rack 9. The gear 10 is fixedly arranged on one end of the rotating shaft 5, and the gear 10 is meshed with the rack 9. A sliding rod 13 is fixed between the two fixed plates 11. The side wall of the screw seat 8 is slidably connected to the rod wall of the sliding rod 13 through a sliding hole, and the sliding rod 13 can limit the horizontal sliding of the screw seat 8; when it is necessary to adjust the angle of the horizontal measuring rod 2 and the tilt measuring rod 4, the hand turns the handle 12 to rotate the screw 7. During the rotation, the screw 7 drives the screw seat 8 to move, so that the rack 9 also moves. When the rack 9 moves, it drives the gear 10 to rotate, thereby rotating the tilt measuring rod 4 on the rotating shaft 5. At this time, the angle is adjusted, which can be suitable for welding inspection of profiles with different angles.
[0026] Example 3
[0027] Reference Figure 1 Two wall-hanging holes 14 are symmetrically provided on one side of the surface of the support plate 1. When the support plate 1 needs to be hung for use, the two wall-hanging holes 14 can be used in conjunction with the hanging nails on the wall.
[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A high-precision profile welding gauge, comprising a support plate (1), characterized in that: A horizontal measuring rod (2) is fixedly provided on the surface of the support plate (1); a U-shaped seat (3) is fixedly provided on one end of the horizontal measuring rod (2); an inclination measuring rod (4) is provided inside the U-shaped seat (3); one end of the inclination measuring rod (4) is rotatably connected to the U-shaped seat (3) via a rotating shaft (5); a driving mechanism connected to the rotating shaft (5) is provided on one side of the surface of the support plate (1); and angle measuring scale lines (6) are provided on the surface of the support plate (1).
2. A high-precision profile welding gauge according to claim 1, characterized in that: The driving mechanism comprises a screw rod (7), a screw seat (8), a rack (9) and a gear (10); two fixing plates (11) are symmetrically fixed on the surface of the support plate (1); the screw rod (7) is arranged between the two fixing plates (11) in a transversely rotatable manner; a rotating handle (12) is fixedly arranged at one end of the screw rod (7); a side wall of the screw seat (8) is threadedly connected to a rod wall of the screw rod (7) through a threaded hole; one side of the screw seat (8) is fixedly connected to the rack (9); the gear (10) is fixedly arranged on one end of the rotating shaft (5); and the gear (10) is meshed with the rack (9).
3. A high-precision profile welding gauge according to claim 2, characterized in that: A sliding rod (13) is fixedly arranged between the two fixing plates (11), and the side wall of the screw seat (8) is slidably connected to the rod wall of the sliding rod (13) through a sliding hole.
4. A high-precision profile welding gauge according to claim 1, characterized in that: The angle measuring scale line (6) is an arc-shaped structure, and the center point of the angle measuring scale line (6) coincides with the connection point between the horizontal measuring rod (2) and the tilt measuring rod (4).
5. The high-precision profile welding gauge according to claim 1, characterized in that: Two wall-hanging holes (14) are symmetrically provided on one side of the surface of the support plate (1).
6. A high-precision profile welding gauge according to claim 1, characterized in that: The horizontal measuring rod (2) and the tilt measuring rod (4) are arranged in alignment with the two side edges of the welded profile.