Shaft sleeve auxiliary detection device
By designing a sleeve auxiliary detection device using transmission belt and CCD camera, the problem of low sleeve detection efficiency in the prior art is solved, efficient and rapid detection and automated processing are achieved, and the removal of unqualified products is eliminated.
Patent Information
- Application Number
- CN202421617678.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing bushing detection methods are inefficient, and require manual placement of the detection ball on the bushing, and after the inspection is completed, the bushing needs to be removed manually, resulting in low detection efficiency.
A bushing auxiliary detection device is designed, and the bushing is transported to the bottom of the CCD camera using a transmission belt, and the size detection is performed through the CCD camera, and the qualified or unqualified bushing is automatically processed to the next process or outside.
It realizes efficient and fast sleeve detection, reduces manual operation, improves detection efficiency, and can automatically eliminate unqualified products, greatly facilitating the inspection work of sleeves.
Smart Images

Figure CN222799921U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shaft sleeve processing, in particular to a shaft sleeve auxiliary detection device. Background Art
[0002] The sleeve is a cylindrical mechanical part that is sleeved on the rotating shaft and is a component of the sliding bearing. Generally speaking, the sleeve and the bearing seat use interference fit, and the shaft uses clearance fit. After the CNC lathe completes the processing of the sleeve, the sleeve size needs to be tested. Usually people will use a round iron ball for testing. First, people place the sleeve under the testing mechanism, and then place the testing ball on the sleeve. Then people will start the testing mechanism to squeeze the testing ball. If the testing ball passes through the sleeve, the sleeve is qualified. If the testing ball is stuck in the sleeve, it is unqualified. However, this requires people to manually place the testing ball on the sleeve continuously, which is inefficient. After the test is completed, the sleeve also needs to be manually removed. Therefore, we need to develop a sleeve auxiliary detection device that does not require people to manually place the testing ball on the sleeve, has high detection efficiency, and does not require manual removal of the sleeve. Utility Model Content
[0003] The purpose of the utility model is to provide a shaft sleeve auxiliary detection device, which has the advantage of high efficiency and solves the problems raised by the above-mentioned background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an auxiliary detection device for a shaft sleeve, comprising a conveyor belt, a fixing frame is fixed on the right side of the top of the conveyor belt, a CCD camera is fixedly connected to the bottom axis of the fixing frame, a slide groove is provided at the bottom of the back side of the fixing frame, a slider is slidably connected to the inner cavity of the slide groove, the back side of the slider extends to the back side of the fixing frame, a first threaded rod is threadedly connected to the inner cavity of one end of the slider located on the back side of the fixing frame, one end of the first threaded rod is fixedly connected to a support plate through a bearing, one side of the support plate is fixedly connected to the back side of the fixing frame, the other end of the first threaded rod is fixedly connected to a first motor, and one side of the first motor The first hydraulic telescopic rod is fixedly connected to the surface of the fixed frame, the surface of the sliding block is fixedly connected to the first hydraulic telescopic rod, the extended end of the first hydraulic telescopic rod is fixedly connected to the mounting box, the top of the inner cavity of the mounting box is fixedly connected to the second motor, the output shaft of the second motor is fixedly connected to the active bevel gear, the surface of the active bevel gear is meshed with the driven bevel gear, one side of the driven bevel gear is fixedly connected to the second threaded rod, the other end of the second threaded rod is fixedly connected to the inner wall of the mounting box through a bearing, the surface of the second threaded rod is threadedly connected to a moving plate, the bottom of the moving plate is fixedly connected to the second hydraulic telescopic rod, and the bottom of the second hydraulic telescopic rod is fixedly connected to an expansion plate.
[0005] Preferably, a controller is fixedly connected to the surface of the conveyor belt, and the controller is electrically connected to the electrical equipment through a wire.
[0006] Preferably, a first threaded hole is formed in the inner cavity of the sliding block, and the first threaded hole is threadedly connected to the first threaded rod.
[0007] Preferably, the bottom of the movable plate surface is slidably connected to a limiting rod, and one end of the limiting rod is fixedly connected to the inner wall of the installation box.
[0008] Preferably, the number of the driven bevel gears is four and they are equidistantly distributed around the circumference.
[0009] Preferably, a rubber pad is fixedly connected to a surface of the expansion plate that contacts the inner wall of the sleeve, and the surface of the rubber pad is provided with anti-slip grooves.
[0010] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0011] 1. After the utility model conveys the sleeve to the bottom of the CCD camera through the conveyor belt, the conveying is stopped, and then the sleeve is photographed through the CCD camera, and then the size of the sleeve can be detected. If the size is qualified, the conveyor belt can be opened to convey the qualified sleeve to the next process. For the unqualified sleeve, the first motor is started, the first motor drives the first threaded rod to rotate, the first threaded rod drives the slider to move, the slider drives the first hydraulic telescopic rod and the installation box to move, and then the first hydraulic telescopic rod is extended for a distance, so that the axis of the installation box corresponds to the axis of the sleeve, and then the second hydraulic telescopic rod can be started to move downward, and the second hydraulic telescopic rod drives the expansion plate to move downward into the inner cavity of the bearing. Then, by starting the second motor, the second motor drives the active bevel gear to rotate, the active bevel gear drives the driven bevel gear to rotate, the driven bevel gear drives the second threaded rod to rotate, and the second threaded rod drives the movable plate to move. The movable plate can drive the expansion plate to move and contact closely with the inner wall of the sleeve through the second hydraulic telescopic rod, and then the second hydraulic telescopic rod can be retracted, and then the sleeve is moved upward, and then the first hydraulic telescopic rod is extended to drive the installation box to move, so that the unqualified sleeve can be moved to the outside of the conveyor belt. By adopting this equipment, efficient and rapid sleeve size detection can be achieved, and unqualified products can be eliminated, which greatly facilitates the detection of the sleeve.
[0012] 2. The utility model can facilitate the automatic control of the equipment by setting a controller, and can limit the movable plate by setting a limit rod, so that it can move stably. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 It is a rear view schematic diagram of the structure of the utility model;
[0015] Figure 3 This is a schematic diagram of the connection structure between the second hydraulic telescopic rod and the expansion plate of the utility model;
[0016] Figure 4 It is a cross-sectional schematic diagram of the installation box of the utility model.
[0017] In the figure: 1. conveyor belt; 2. fixing frame; 3. CCD camera; 4. slide groove; 5. slider; 6. first threaded rod; 7. support plate; 8. first motor; 9. first hydraulic telescopic rod; 10. installation box; 11. second motor; 12. active bevel gear; 13. driven bevel gear; 14. second threaded rod; 15. moving plate; 16. second hydraulic telescopic rod; 17. expansion plate; 18. controller; 19. limit rod. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] The components of the present invention are all common standard components or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0020] See also Figure 1-4A shaft sleeve auxiliary detection device comprises a conveyor belt 1, a fixing frame 2 is fixed on the right side of the top of the conveyor belt 1, a CCD camera 3 is fixedly connected to the bottom axis of the fixing frame 2, a slide groove 4 is opened at the bottom of the back of the fixing frame 2, a slider 5 is slidably connected to the inner cavity of the slide groove 4, the back of the slider 5 extends to the back of the fixing frame 2, the inner cavity of one end of the slider 5 located on the back of the fixing frame 2 is threadedly connected to a first threaded rod 6, one end of the first threaded rod 6 is fixedly connected to a support plate 7 through a bearing, one side of the support plate 7 is fixedly connected to the back of the fixing frame 2, the other end of the first threaded rod 6 is fixedly connected to a first motor 8, one side of the first motor 8 is fixedly connected to the surface of the fixing frame 2, the surface of the slider 5 is fixedly connected to a first hydraulic telescopic rod 9, and the extended end of the first hydraulic telescopic rod 9 is fixedly connected to An installation box 10 is connected, and a second motor 11 is fixedly connected to the top of the inner cavity of the installation box 10, and an output shaft of the second motor 11 is fixedly connected to an active bevel gear 12, and a driven bevel gear 13 is meshed on the surface of the active bevel gear 12, and a second threaded rod 14 is fixedly connected to one side of the driven bevel gear 13, and the other end of the second threaded rod 14 is fixedly connected to the inner wall of the installation box 10 through a bearing, and a movable plate 15 is threadedly connected to the surface of the second threaded rod 14, and a second hydraulic telescopic rod 16 is fixedly connected to the bottom of the movable plate 15, and an expansion plate 17 is fixedly connected to the bottom of the second hydraulic telescopic rod 16. By adopting this equipment, efficient and rapid shaft sleeve size detection work can be achieved, and unqualified products can be eliminated, which brings great convenience to the detection work of the shaft sleeve.
[0021] A controller 18 is fixedly connected to the surface of the conveyor belt 1, and the controller 18 is electrically connected to the electrical equipment through a wire. By providing the controller 18, automatic control of the device can be facilitated.
[0022] The inner cavity of the slider 5 is provided with a first threaded hole, and the first threaded hole is threadedly connected to the first threaded rod 6 .
[0023] The bottom of the surface of the movable plate 15 is slidably connected to a limiting rod 19, one end of which is fixedly connected to the inner wall of the installation box 10. By setting the limiting rod 19, the movable plate 15 can be limited so that it can move stably.
[0024] There are four driven bevel gears 13 , which are equidistantly distributed around the circumference.
[0025] A rubber pad is fixedly connected to the side of the expansion plate 17 that contacts the inner wall of the sleeve, and the surface of the rubber pad is provided with anti-slip grooves.
[0026] The control method of the present invention is to automatically control through the controller 18. The control circuit of the controller 18 can be realized by simple programming by technicians in this field, which belongs to the common knowledge in this field. In addition, the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and circuit connection in detail.
[0027] When in use, after the sleeve is conveyed to the bottom of the CCD camera 3 by the conveyor belt 1, the conveying is stopped, and then the sleeve is photographed by the CCD camera 3, and then the size of the sleeve can be detected. If the size is qualified, the conveyor belt 1 can be opened again to convey the qualified sleeve to the next process. For the unqualified sleeve, the first motor 8 is started, and the first motor 8 drives the first threaded rod 6 to rotate, and the first threaded rod 6 drives the slider 5 to move, and the slider 5 drives the first hydraulic telescopic rod 9 and the installation box 10 to move, and then the first hydraulic telescopic rod 9 is extended for a distance, so that the axis center of the installation box 10 corresponds to the axis center of the sleeve, and then the second hydraulic telescopic rod 16 can be started to move downward, and the second hydraulic The telescopic rod 16 drives the expansion plate 17 to move downward into the inner cavity of the bearing, and then the second motor 11 is started, the second motor 11 drives the active bevel gear 12 to rotate, the active bevel gear 12 drives the driven bevel gear 13 to rotate, the driven bevel gear 13 drives the second threaded rod 14 to rotate, and the second threaded rod 14 drives the movable plate 15 to move. The movable plate 15 can drive the expansion plate 17 to move and contact closely with the inner wall of the sleeve through the second hydraulic telescopic rod 16, and then the second hydraulic telescopic rod 16 can be retracted, and then the sleeve is moved upward, and then the first hydraulic telescopic rod 9 is extended to drive the installation box 10 to move, so that the unqualified sleeve can be moved to the outside of the conveyor belt 1.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A shaft sleeve auxiliary detection device, comprising a conveyor belt (1), characterized in that: A fixing frame (2) is fixed on the right side of the top of the conveyor belt (1), a CCD camera (3) is fixedly connected to the bottom axis of the fixing frame (2), a slide groove (4) is provided at the bottom of the back of the fixing frame (2), a slider (5) is slidably connected to the inner cavity of the slide groove (4), the back of the slider (5) extends to the back of the fixing frame (2), the inner cavity of one end of the slider (5) located on the back of the fixing frame (2) is threadedly connected to a first threaded rod (6), one end of the first threaded rod (6) is fixedly connected to a support plate (7) via a bearing, one side of the support plate (7) is fixedly connected to the back of the fixing frame (2), the other end of the first threaded rod (6) is fixedly connected to a first motor (8), one side of the first motor (8) is fixedly connected to the surface of the fixing frame (2), and the surface of the slider (5) is fixedly connected to A first hydraulic telescopic rod (9), wherein the protruding end of the first hydraulic telescopic rod (9) is fixedly connected to a mounting box (10), a second motor (11) is fixedly connected to the top of the inner cavity of the mounting box (10), an output shaft of the second motor (11) is fixedly connected to an active bevel gear (12), a surface of the active bevel gear (12) is meshed with a driven bevel gear (13), a second threaded rod (14) is fixedly connected to one side of the driven bevel gear (13), the other end of the second threaded rod (14) is fixedly connected to the inner wall of the mounting box (10) via a bearing, a movable plate (15) is threadedly connected to the surface of the second threaded rod (14), a second hydraulic telescopic rod (16) is fixedly connected to the bottom of the movable plate (15), and an expansion plate (17) is fixedly connected to the bottom of the second hydraulic telescopic rod (16).
2. The shaft sleeve auxiliary detection device according to claim 1, characterized in that: A controller (18) is fixedly connected to the surface of the conveyor belt (1), and the controller (18) is electrically connected to the electrical equipment via a wire.
3. The shaft sleeve auxiliary detection device according to claim 1, characterized in that: The inner cavity of the sliding block (5) is provided with a first threaded hole, and the first threaded hole is threadedly connected to the first threaded rod (6).
4. The shaft sleeve auxiliary detection device according to claim 1, characterized in that: The bottom of the surface of the movable plate (15) is slidably connected to a limit rod (19), and one end of the limit rod (19) is fixedly connected to the inner wall of the installation box (10).
5. The shaft sleeve auxiliary detection device according to claim 1, characterized in that: The number of the driven bevel gears (13) is four and they are distributed at equal distances around the circumference.
6. The shaft sleeve auxiliary detection device according to claim 1, characterized in that: A rubber pad is fixedly connected to the side of the expansion plate (17) that contacts the inner wall of the shaft sleeve, and the surface of the rubber pad is provided with anti-slip grooves.