Stepping beam steel coil detection device

By setting up a detector and a rangefinder at the No. 0 saddle of the stepping beam, laser ranging technology is used to monitor the position and distance deviation of the steel coil, and control the start and stop of the stepping beam, the problem of steel coil rolling is solved, the production stability is improved and equipment damage is avoided.

CN222799939UActive Publication Date: 2025-04-25LIUZHOU IRON & STEEL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420473745.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-04-25
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

In cold-rolled strip production, the steel coil rolls overturn due to the different weights on both sides, causing deformation of the static beams, affecting the production rhythm, damaging the equipment, and causing serious losses.

Method used

A stepping beam steel coil detection device is designed, including a detector, a first rangefinder and a second rangefinder at the saddle No. 0. The position and distance deviation of the steel coil are monitored by laser ranging technology, and the controller controls the start and stop of the stepping beam according to the deviation value to prevent the steel coil from rolling over.

Benefits of technology

It effectively prevents the roll of steel coils from rolling due to different weights on both sides, protects the static beams, improves production stability, and avoids equipment damage and economic losses.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222799939U_ABST
    Figure CN222799939U_ABST
Patent Text Reader

Abstract

The utility model discloses a stepping beam steel coil detection device, which belongs to the technical field of cold continuous rolling strip steel, and comprises a stepping beam and a controller, a zero saddle of the stepping beam is provided with a detector, a first range finder and a second range finder, a steel coil is conveyed to the zero saddle, the detector is used for monitoring whether the zero saddle has the steel coil or not, and the controller is used for controlling the first range finder and the second range finder. The first distance measuring instrument and the second distance measuring instrument are used for monitoring the two sides of a steel coil, the stepping beam, the detector, the first distance measuring instrument and the second distance measuring instrument are all connected with the controller, and the detector, the first distance measuring instrument and the second distance measuring instrument transmit monitored information of the steel coil to the controller. The controller is used for controlling start and stop of the stepping beam; the problem that when an existing walking beam transports a steel coil, the steel coil rolls over due to the fact that the weights of the two sides are different is solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of cold continuous rolling strip steel and relates to a detection device for preventing the rollover of a walking beam steel coil. Background Art

[0002] Walking beam is one of the most commonly used steel coil transportation equipment in steel rolling mills. The steel coil coming out of the hot rolling coiler is generally transported by walking beam, and then transported to the finished product warehouse by fast chain and slow chain. The entrances and exits of cold rolling, galvanizing and continuous annealing lines also use walking beams to transport steel coils. Walking beams are divided into entrance walking beams and exit walking beams according to their layout positions. Walking beams are generally underground, and fixed saddles of saddle-shaped welded structures are arranged on the walking beams. Each fixed saddle is arranged at a certain distance. The moving beam moves the steel coil from one fixed saddle to the next fixed saddle every time it runs for a cycle.

[0003] In the production of cold-rolled strip steel, the stability of rolling production is a problem of great concern. Due to unavoidable equipment wear, operational errors and other abnormal situations in the production process, when the unloading trolley transports the steel coil from the coil receiving position of the coiler or the inspection table back to the zero saddle position of the exit walking beam, the steel coil is not placed on the center line. When the exit walking beam rises, the steel coil overturns due to the different weights on both sides, causing the static beams on both sides to be smashed and deformed, affecting the production rhythm, damaging equipment and causing serious losses. Utility Model Content

[0004] The utility model provides a walking beam steel coil detection device to solve the problem that when the existing walking beam transports the steel coil, the steel coil overturns due to the different weights on both sides.

[0005] In order to solve the above problems, the technical solution adopted by the utility model is: it includes a walking beam and a controller, a detector, a first rangefinder and a second rangefinder are provided at the No. 0 saddle of the walking beam, the steel coil is transported to the No. 0 saddle, the detector is used to monitor whether there is a steel coil on the No. 0 saddle, the first rangefinder and the second rangefinder are used to monitor both sides of the steel coil, the walking beam, the detector, the first rangefinder and the second rangefinder are all connected to the controller, the detector, the first rangefinder and the second rangefinder transmit the information of the monitored steel coil to the controller, and the controller is used to control the start and stop of the walking beam.

[0006] In the above technical solution, a more specific technical solution may also be: a fence is provided at the No. 0 saddle, and the detector, the first rangefinder and the second rangefinder are provided on the fence.

[0007] Further: the fence includes a first railing, a second railing and a third railing, the detector is installed on the first railing by bolts, the first rangefinder is installed on the second railing by bolts, and the second rangefinder is installed on the third railing by bolts, which is easy to disassemble and assemble.

[0008] Furthermore: the detector, the first rangefinder and the second rangefinder are all laser rangefinders.

[0009] Further: the controller is a PLC controller.

[0010] Due to the adoption of the above technical scheme, the utility model has the following beneficial effects compared with the prior art: the detector first detects that there is a steel coil on the No. 0 saddle, and then after determining that the distance from the first rangefinder to one side of the steel coil and the distance from the second rangefinder to the other side of the steel coil are not much different, the controller controls the stepping beam to start working, effectively preventing the steel coil from tipping over due to the different weights on both sides. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural schematic diagram of the utility model.

[0012] In the figure: 1, detector; 2, first rangefinder; 3, second rangefinder; 4, saddle No. 0; 5, steel coil; 6, fence; 61, first railing; 62, second railing; 63, third railing. DETAILED DESCRIPTION

[0013] The utility model is further described in detail below with reference to the accompanying drawings:

[0014] like Figure 1 The walking beam steel coil detection device shown in the figure includes a walking beam and a controller. A detector 1, a first distance meter 2 and a second distance meter 3 are arranged at the zero saddle 4 of the walking beam. The steel coil 5 is transported to the zero saddle 4. The detector 1 is used to monitor whether there is a steel coil 5 on the zero saddle 4. The first distance meter 2 and the second distance meter 3 are used to monitor the two sides of the steel coil 5. The walking beam, the detector 1, the first distance meter 2 and the second distance meter 3 are all connected to the controller. The detector 1, the first distance meter 2 and the second distance meter 3 The information of the steel coil 5 monitored is transmitted to the controller, which is used to control the start and stop of the walking beam; a fence 6 is provided at the zero saddle 4, and the detector 1, the first rangefinder 2 and the second rangefinder 3 are provided on the fence 6; the fence 6 includes a first railing 61, a second railing 62 and a third railing 63, the detector 1 is installed on the first railing 61 by bolts, the first rangefinder 2 is installed on the second railing 62 by bolts, and the second rangefinder 3 is installed on the third railing 63 by bolts, which is convenient for disassembly and assembly. The detector 1, the first rangefinder 2 and the second rangefinder 3 are all laser rangefinders; the controller is a PLC controller.

[0015] During operation, the coil unloading trolley transports the steel coil 5 from the coil receiving position of the coiler or the inspection table to the No. 0 saddle 4 of the walking beam. The detector 1 transmits the information that there is a steel coil 5 on the No. 0 saddle 4 to the PLC controller, and the PLC controller then determines the deviation value of the distance from one side of the steel coil 5 to the first distance meter 2 and the distance from the other side of the steel coil 5 to the second distance meter 3. In this example, when the deviation value is 0, the PLC controller controls the walking beam to start working. When the difference value is greater than 0, the PLC controller locks the walking beam to make it stop. After the position of the steel coil 5 needs to be manually adjusted, the PLC controller is manually controlled to unlock the walking beam.

[0016] It should be noted that the PLC controller provided by the present invention is a common device in the prior art. It only needs to be connected through the connection relationship given in the embodiment of the present invention. The conventional setting of the PLC controller can obtain the technical solution of the present invention, which does not involve any improvement in control methods and software. As for the parameter setting and use method of the PLC controller, those skilled in the art can purchase the PLC controller and refer to the accompanying instruction manual to achieve the corresponding control setting, which will not be explained in detail here.

Claims

1. A walking beam steel coil detection device, characterized in that: It comprises a walking beam and a controller. A detector, a first distance meter and a second distance meter are arranged at the zero saddle of the walking beam. The walking beam, the detector, the first distance meter and the second distance meter are all connected to the controller.

2. The walking beam steel coil detection device according to claim 1, characterized in that: A fence is provided at the No. 0 saddle, and the detector, the first rangefinder and the second rangefinder are arranged on the fence.

3. The walking beam steel coil detection device according to claim 2, characterized in that: The fence includes a first railing, a second railing and a third railing. The detector is installed on the first railing by bolts, the first rangefinder is installed on the second railing by bolts, and the second rangefinder is installed on the third railing by bolts.

4. The walking beam steel coil detection device according to claim 3, characterized in that: The detector, the first rangefinder and the second rangefinder are all laser rangefinders.

5. The walking beam steel coil detection device according to claim 4, characterized in that: The controller is a PLC controller.