On-line temperature measuring device for kneading pot
By designing a mixing pot online temperature measurement device that integrates pneumatic lifting and temperature measurement resistance components in the production of pre-baked anode for aluminum, the problems of traditional manual temperature measurement are solved, and automated, accurate and safe online temperature measurement is achieved.
Patent Information
- Application Number
- CN202421699503.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The traditional manual sampling and temperature measurement method has problems such as inaccurate temperature measurement and high labor intensity in the production of pre-baked anodes for aluminum, especially when the temperature measurement resistance is damaged due to the adhesion of the paste in the inner wall of the mixing pot.
An online temperature measurement device for mixing and kneading pot is designed, which integrates a pneumatic lifting component, a cleaning component and a temperature measurement resistance component. The pneumatic lifting component drives the cleaning component to scrape off the paste on the inner wall of the mixing and kneading pot, and uses the temperature measurement conduction component and the temperature measurement resistance to achieve indirect temperature measurement.
Automatic online temperature measurement is realized, which reduces the labor intensity of workers, improves the accuracy and safety of temperature measurement, and avoids damage to the temperature measurement resistance.
Smart Images

Figure CN222800203U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum prebaked anode production, in particular to an online temperature measuring device for a kneading pot in a forming process of aluminum prebaked anode, aiming to change the traditional manual sampling and temperature measuring operation mode. Background Art
[0002] In the production process of prebaked anodes for aluminum, kneading is the process of mixing aggregates, powders, raw and cooked crushed materials and other dry materials of different particle sizes with a certain amount of liquid asphalt in a kneading pot at a certain temperature after being quantitatively measured according to the required proportion of the formula, so as to achieve a uniform, dense paste with a certain plasticity.
[0003] Kneading is an important step in the production of prebaked anodes for aluminum. The quality of kneading directly affects the quality of the raw anode blocks, and the final temperature of the material after kneading plays a decisive role. The traditional method of measuring temperature with a kneading pot is to insert a temperature measuring resistor downward from the top of the pot. However, as time goes by, the paste will adhere to the upper space of the kneading pot and wrap the temperature measuring resistor probe, affecting the accuracy of temperature measurement. If the length of the temperature measuring resistor is extended, it will interfere with the stirring blade, squeeze the resistor and deform it, or even break it.
[0004] Therefore, based on the above technical problems, technicians in this field urgently need to develop an online temperature measuring device for a kneading pot. Utility Model Content
[0005] The utility model aims to provide an online temperature measuring device for a kneading pot, which can reduce the labor intensity of workers, improve safety operation, improve the working environment, and realize automatic online temperature measurement and remote transmission.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] The utility model discloses an online temperature measuring device for a kneading pot, which is integrated into the upper part of one side of the kneading pot. The device comprises:
[0008] A pneumatic lifting assembly, wherein the pneumatic lifting assembly is arranged at an upper end of one side of the kneading pot, and an output end of the pneumatic lifting assembly extends into the interior of the kneading pot;
[0009] A cleaning component integrated at the output end of the pneumatic lifting assembly, the cleaning component is driven by the pneumatic lifting assembly to achieve up and down reciprocating motion, one end of the cleaning component is close to the inner wall of the kneading pot, and the paste on the inner wall of the kneading pot is scraped off by the cleaning component; and
[0010] Temperature measuring resistor components;
[0011] The temperature measuring resistor assembly comprises:
[0012] A temperature measuring and conducting component disposed in the kneading pot; and
[0013] A temperature measuring resistor connected to the temperature measuring and conducting component, wherein an organic heat carrier is contained inside the temperature measuring and conducting component, and the organic heat carrier serves as a heat transfer medium. The temperature measuring resistor indirectly measures the temperature in the kneading pot through the heat transfer medium.
[0014] Furthermore, a stirring structure is provided at the lower part of the kneading pot;
[0015] The dry material and liquid asphalt in the kneading pot are stirred and mixed by the stirring structure to form a paste;
[0016] The lower end of the kneading pot is provided with an openable pot bottom door, and the paste is discharged from the pot bottom door.
[0017] Furthermore, the pneumatic lifting assembly is a cylinder, the cylinder rod of the cylinder and the cleaning component, and the cylinder rod of the cylinder drives the cleaning component to reciprocate in the vertical direction;
[0018] The pneumatic lifting assembly is controlled by an external PLC, and the PLC controls the pot bottom door. When the pot bottom door is opened, the PLC controls the pneumatic lifting assembly to work and drives the cleaning component to move downward to clean the paste on the inner wall of the kneading pot.
[0019] Furthermore, the cleaning component is configured as a wedge-shaped structure with an upper cross-sectional dimension smaller than a lower cross-sectional dimension.
[0020] Furthermore, the temperature measuring resistor is arranged outside the kneading pot, and the temperature measuring resistor communicates with the PLC.
[0021] Furthermore, the pneumatic lifting assembly also includes a mounting frame;
[0022] The installation frame includes:
[0023] An external mounting frame and an internal mounting frame;
[0024] The external mounting frame is arranged at the upper end of the kneading pot, and the cylinder body of the cylinder is arranged on the external mounting frame, and the cylinder rod of the cylinder passes through the external mounting frame;
[0025] The lower end of the internal installation frame is connected to the cleaning component, and the cylinder rod is connected to the upper end of the internal installation frame and drives the internal installation frame and the cleaning component to move;
[0026] A reinforcing rib plate is provided on one side of the internal installation frame close to the inner wall of the kneading pot, and a passage is provided on the internal installation frame to avoid the reinforcing rib plate;
[0027] When the air cylinder drives the internal installation frame and the cleaning component to move downward to the lowest end, the temperature measuring resistor is located close to the top wall of the internal installation frame.
[0028] In the above technical solution, the utility model provides an online temperature measuring device for a kneading pot, which has the following beneficial effects:
[0029] The online temperature measuring device of the utility model drives the cleaning component to move and scrape off the paste on the inner wall of the kneading pot through the pneumatic lifting component, and at the same time utilizes the PLC to link with the pot bottom door and control the cleaning component to move downward to scrape out the paste when the pot bottom door is opened. The automation degree is high, the labor intensity of workers is reduced, and the safe operation is improved.
[0030] The online temperature measuring device of the utility model realizes indirect temperature measurement by utilizing the heat transfer medium in the temperature measuring conduction component in cooperation with the temperature measuring resistor, and transmits the temperature data to the PLC. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0032] Figure 1 This is a front view of an online temperature measuring device for a kneading pot disclosed in an embodiment of the present application;
[0033] Figure 2 It is a side view of an online temperature measuring device for a kneading pot disclosed in an embodiment of the present application.
[0034] Description of reference numerals:
[0035] 1. Mixing pot; 2. Pot bottom door; 3. Pneumatic lifting assembly; 4. Temperature measuring resistor; 5. Temperature measuring conduction assembly; 6. Cleaning parts; 7. PLC; 8. Reinforcement plate; 9. Installation frame;
[0036] 901, external installation frame; 902, internal installation frame. DETAILED DESCRIPTION
[0037] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0038] See also Figure 1 to Figure 2 As shown;
[0039] This embodiment discloses an online temperature measuring device for a kneading pot, which is integrated into the upper part of one side of the kneading pot 1, and includes:
[0040] A pneumatic lifting assembly 3, wherein the pneumatic lifting assembly 3 is arranged at the upper end of one side of the kneading pot 1, and an output end of the pneumatic lifting assembly 3 extends to the inside of the kneading pot 1;
[0041] A cleaning component 6 is integrated at the output end of the pneumatic lifting component 3, and the cleaning component 6 is driven by the pneumatic lifting component 3 to realize up and down reciprocating motion, one end of the cleaning component 6 is close to the inner wall of the kneading pot 1, and the paste on the inner wall of the kneading pot 1 is scraped off by the cleaning component 6; and
[0042] Temperature measuring resistor components;
[0043] The temperature measuring resistor assembly includes:
[0044] A temperature measuring and conducting component 5 disposed in the kneading pot 1; and
[0045] The temperature measuring resistor 4 is connected to the temperature measuring and conducting component 5. The temperature measuring and conducting component 5 contains an organic heat carrier, which serves as a heat transfer medium. The temperature measuring resistor 4 indirectly measures the temperature in the kneading pot 1 through the heat transfer medium.
[0046] Specifically, this embodiment discloses an online cleaning and temperature measuring device for a kneading pot 1 suitable for the aluminum prebaked anode forming process; it is arranged at the upper part of one end of the kneading pot 1, and mainly includes a pneumatic lifting component 3, a cleaning component 6 connected to the output end of the pneumatic lifting component 3, and a temperature measuring resistor component; this embodiment uses the pneumatic lifting component 3 to drive the cleaning component 6 to move up and down under set conditions to scrape off the paste on the inner wall of the kneading pot 1, thereby protecting the above-mentioned temperature measuring resistor component. The temperature measuring resistor component of this embodiment measures the internal temperature in an indirect temperature measurement manner, specifically, the temperature measuring resistor component of this embodiment includes a temperature measuring conduction component 5 and a temperature measuring resistor 4, wherein the temperature measuring conduction component 5 is filled with an organic heat carrier as a heat transfer medium, and the heat transfer medium is used to conduct heat to the temperature measuring resistor 4 to achieve the purpose of indirect temperature measurement. The device of this embodiment has a high degree of automation, does not require manual cleaning of the paste, and has high safety.
[0047] Preferably, a stirring structure is provided at the lower part of the kneading pot 1 of this embodiment;
[0048] The dry material and liquid asphalt in the kneading pot 1 are stirred and mixed by the stirring structure to form a paste;
[0049] The lower end of the kneading pot 1 is provided with an openable pot bottom door 2, through which the paste is discharged.
[0050] Preferably, the pneumatic lifting component 3 of this embodiment is a cylinder, the cylinder rod of the cylinder and the cleaning component 6, and the cylinder rod of the cylinder drives the cleaning component 6 to reciprocate in the vertical direction;
[0051] The pneumatic lifting assembly 3 is controlled by an external PLC7, and the PLC7 controls the pot bottom door 2. When the pot bottom door 2 is opened, the PLC7 controls the pneumatic lifting assembly 3 to work and drives the cleaning component 6 to move downward to clean the paste on the inner wall of the kneading pot 1.
[0052] The present embodiment further defines the pneumatic lifting assembly 3, which adopts a cylinder, and the cylinder rod of the cylinder is connected to the cleaning component 6, and the cylinder movement is controlled under the control of the external PLC7. The PLC7 of the present embodiment communicates with the pot bottom door 2 to realize the linkage between the cylinder and the pot bottom door 2. Specifically, when the pot bottom door 2 is opened, the PLC7 controls the cylinder movement to drive the cleaning component 6 to move downward to scrape the paste on the inner wall of the kneading pot 1.
[0053] As a cleaning component 6 that can meet the use requirements, the cleaning component 6 of this embodiment is configured as a wedge-shaped structure with an upper end cross-sectional size smaller than a lower end cross-sectional size.
[0054] Preferably, the temperature measuring resistor 4 of this embodiment is arranged outside the kneading pot 1, and the temperature measuring resistor 4 communicates with the PLC 7.
[0055] Preferably, the pneumatic lifting assembly 3 of this embodiment further includes a mounting frame 9;
[0056] The installation frame 9 includes:
[0057] External mounting frame 901 and internal mounting frame 902;
[0058] The external mounting frame 901 is arranged at the upper end of the kneading pot 1, and the cylinder body of the cylinder is arranged on the external mounting frame 901, and the cylinder rod of the cylinder passes through the external mounting frame 901;
[0059] The lower end of the internal installation frame 902 is connected to a cleaning component 6, and the cylinder rod is connected to the upper end of the internal installation frame 902 and drives the internal installation frame 902 and the cleaning component 6 to move;
[0060] A reinforcing rib plate 8 is provided on one side of the internal installation frame 902 close to the inner wall of the kneading pot 1, and a passage for avoiding the reinforcing rib plate 8 is provided on the internal installation frame 902;
[0061] When the cylinder drives the internal installation frame 902 and the cleaning component 6 to move downward to the lowest end, the temperature measuring resistor 4 is located near the top wall of the internal installation frame 902.
[0062] This embodiment is further explained and illustrated by a mounting frame 9 that can realize the integrated structure of the pneumatic lifting component 3 and the temperature measuring resistor component. The mounting frame 9 of this embodiment is used as the mounting structure of the pneumatic lifting component 3, and is divided into two parts: an external mounting frame 901 and an internal mounting frame 902. The external mounting frame 901 of this embodiment is fixed to the upper end of the kneading pot 1 and supports the cylinder body of the cylinder of this embodiment, and the cylinder rod extends below to drive the cleaning component 6 and the internal mounting frame 902 to move.
[0063] In addition, the temperature measuring and conducting component 5 of this embodiment is located inside the internal mounting frame 902. This embodiment can fix the temperature measuring and conducting component 5 by designing the reinforcing rib plate 8, and prevent the device from falling off and damaging the stirring blade due to material extrusion during the kneading process, thereby ensuring the normal operation of the kneading pot 1. The cleaning component 6 of this embodiment is a wedge-shaped block driven up and down by the pneumatic lifting component 3. Therefore, in order to avoid interference movement, the internal mounting frame 902 of this embodiment is provided with a channel for the reinforcing rib plate 8 to pass through. Therefore, this embodiment only needs to design the external mounting frame 901 and the internal mounting frame 902 of corresponding sizes according to the position and length of the temperature measuring resistor component, and set the length of the cylinder extension according to the specific height of the temperature measuring resistor 4 to ensure that when it moves to the lower limit position, the inner wall of the internal mounting frame 902 will not hit the temperature measuring resistor 4.
[0064] In the above technical solution, the utility model provides an online temperature measuring device for a kneading pot, which has the following beneficial effects:
[0065] The online temperature measuring device of the utility model drives the cleaning component 6 to move and scrape off the paste on the inner wall of the kneading pot 1 through the pneumatic lifting component 3, and at the same time uses the PLC 7 to link with the pot bottom door 2 and control the cleaning component 6 to move downward to scrape out the paste when the pot bottom door 2 is opened. The automation degree is high, the labor intensity of workers is reduced, and the safe operation is improved.
[0066] The online temperature measuring device of the present invention utilizes the heat transfer medium in the temperature measuring conduction component 5 to cooperate with the temperature measuring resistor 4 to achieve indirect temperature measurement, and transmits the temperature data to the PLC 7.
[0067] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. An online temperature measuring device for a kneading pot, characterized in that: The device is integrated into the upper part of one side of a kneading pot (1), and comprises: A pneumatic lifting component (3), wherein the pneumatic lifting component (3) is arranged at an upper end of one side of the kneading pot (1), and an output end of the pneumatic lifting component (3) extends into the interior of the kneading pot (1); a cleaning component (6) integrated at the output end of the pneumatic lifting component (3), the cleaning component (6) being driven by the pneumatic lifting component (3) to achieve up and down reciprocating motion, one end of the cleaning component (6) being close to the inner wall of the kneading pot (1), and the paste on the inner wall of the kneading pot (1) being scraped off by the cleaning component (6); and Temperature measuring resistor components; The temperature measuring resistor assembly comprises: A temperature measuring and conducting component (5) disposed in the kneading pot (1); and A temperature measuring resistor (4) connected to the temperature measuring and conducting component (5), wherein an organic heat carrier is contained inside the temperature measuring and conducting component (5), and the organic heat carrier serves as a heat transfer medium. The temperature measuring resistor (4) indirectly measures the temperature inside the kneading pot (1) through the heat transfer medium.
2. The online temperature measuring device for a kneading pan according to claim 1, characterized in that: The lower part of the kneading pot (1) is provided with a stirring structure; The dry material and liquid asphalt in the kneading pot (1) are stirred and mixed by the stirring structure to form a paste; The lower end of the kneading pot (1) is provided with an openable pot bottom door (2), and the paste is discharged from the pot bottom door (2).
3. The online temperature measuring device for a kneading pan according to claim 2, characterized in that: The pneumatic lifting component (3) is a cylinder, the cylinder rod of the cylinder is connected to the cleaning component (6), and the cylinder rod of the cylinder drives the cleaning component (6) to reciprocate in the vertical direction; The pneumatic lifting component (3) is controlled by an external PLC (7), and the PLC (7) controls the pot bottom door (2). When the pot bottom door (2) is opened, the PLC (7) controls the pneumatic lifting component (3) to work and drives the cleaning component (6) to move downward to clean the paste on the inner wall of the kneading pot (1).
4. The online temperature measuring device for a kneading pan according to claim 3, characterized in that: The cleaning component (6) is configured as a wedge-shaped structure with an upper cross-sectional dimension smaller than a lower cross-sectional dimension.
5. The online temperature measuring device for a kneading pan according to claim 3, characterized in that: The temperature measuring resistor (4) is arranged outside the kneading pot (1), and the temperature measuring resistor (4) communicates with the PLC (7).
6. The online temperature measuring device for a kneading pan according to claim 4, characterized in that: The pneumatic lifting assembly (3) also includes a mounting frame (9); The installation frame (9) comprises: An external mounting frame (901) and an internal mounting frame (902); The external mounting frame (901) is arranged at the upper end of the kneading pot (1), and the cylinder body of the cylinder is arranged on the external mounting frame (901), and the cylinder rod of the cylinder passes through the external mounting frame (901); The lower end of the internal installation frame (902) is connected to the cleaning component (6), and the cylinder rod is connected to the upper end of the internal installation frame (902) and drives the internal installation frame (902) and the cleaning component (6) to move; The internal installation frame (902) is provided with a reinforcing rib plate (8) on one side close to the inner wall of the kneading pot (1), and the internal installation frame (902) is provided with a passage for avoiding the reinforcing rib plate (8); When the cylinder drives the internal installation frame (902) and the cleaning component (6) to move downward to the lowest end, the temperature measuring resistor (4) is located close to the top wall of the internal installation frame (902).