Wire harness test tool

By designing a wire harness testing tool with a driving device and a cover device, the problem of only one set of wire harnesses being tested in the prior art is solved, and efficient testing of multiple sets of wire harnesses and convenient daily maintenance are achieved.

CN222800871UActive Publication Date: 2025-04-25QINGDAO KAIJI ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421125320.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-04-25
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing wiring harness testing tooling can only test one set of wiring harnesses in a single time, which affects the testing efficiency and is not convenient for daily maintenance work.

Method used

A wire harness testing tooling is designed, including a base, mounting block, test plug and drive device. Through the coordination of the drive shaft, turntable and support strip, the test plug can be telescopic and contact with the overall connector of multiple sets of wire harnesses, realizing the testing of multiple sets of wire harnesses. At the same time, the design of the capping device makes the test plug and drive device easy to access.

Benefits of technology

Multiple groups of wire harnesses are realized in a single test, which improves testing efficiency and simplifies daily maintenance work, making it easier to disassemble and repair the test plug and drive device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222800871U_ABST
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Abstract

The utility model discloses a wire harness test tool, which relates to the technical field of test tools and comprises a base, a mounting block for clamping a wire harness is arranged on the base, a mounting seat is arranged on one side of the mounting block, a test plug is movably arranged in the mounting seat, and a driving device is arranged in the mounting seat. The driving device is used for driving the test plug to stretch out and draw back on the mounting base and comprises a mounting plate connected with the mounting end of the test plug, a supporting strip is hinged to the end, away from the test plug, of the mounting plate, a rotating disc used for pushing the supporting strip is hinged to the free end of the supporting strip, and the rotating disc is arranged on a rotating shaft used for driving the rotating disc to rotate. A sealing cover device is arranged at the top of the mounting seat above the turntable, the sealing cover device is used for sealing and covering an opening in the top of the mounting seat, the sealing cover device comprises a cover plate for movably sealing and covering the opening in the top of the mounting seat, and a threaded hole is formed in the cover plate, so that multiple groups of wire harnesses can be tested at a time, the testing efficiency is improved, and daily maintenance work is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of testing tooling, in particular to a wiring harness testing tooling. Background Art

[0002] The wiring harness continuity test is mainly to test whether the wiring harness loop has misalignment, short circuit or open circuit.

[0003] In the prior art, a utility model patent with publication number CN217879584U provides a wiring harness testing tool, which includes a test bench, on which a total interface test module, a terminal joint test module and an end row crimping test module of the wiring harness to be tested are arranged, which correspond to the total interface, terminal joint and end row joint of the wiring harness to be tested, respectively; a wiring harness loop is formed between the total interface test module, the terminal joint test module, the total interface of the wiring harness to be tested and the terminal joint; a wiring harness loop is formed between the total interface test module, the end row crimping test module, the total interface of the wiring harness to be tested and the end row joint.

[0004] The wiring harness test tool can only test a single set of wiring harnesses at a time, which affects the test efficiency and is not convenient for daily maintenance work. Therefore, we propose a wiring harness test tool to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a wire harness testing tool to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wiring harness testing tool, comprising a base, a mounting block for clamping the wiring harness is provided on the base, a mounting seat is provided on one side of the mounting block, a test plug is movably provided in the mounting seat, a driving device is provided in the mounting seat, the driving device is used to drive the test plug to extend and retract on the mounting seat, the driving device comprises a mounting plate connected to the mounting end of the test plug, a support bar is hinged at one end of the mounting plate away from the test plug, a turntable for pushing the support bar is hinged at the free end of the support bar, the turntable is provided on a rotating shaft for driving the turntable to rotate, and a covering device is provided on the top of the mounting seat above the turntable.

[0007] Preferably, the sealing device is used to seal the top opening of the mounting seat.

[0008] Preferably, the cover device comprises a cover plate with an opening at the top of the movable cover mounting seat, the cover plate is provided with a threaded hole, and the threaded hole is threadedly connected with a screw for fixing the cover plate.

[0009] Preferably, the mounting plate is used to mount the test plugs, one end of the support bar is connected to a turntable outside the rotating shaft, four groups of the test plugs are provided, and the test plugs move through the side wall of the mounting seat.

[0010] Preferably, the turntable rotates in the mounting seat, the rotating shaft is rotatably arranged in the mounting seat, the rotating shaft driving motor is arranged in the mounting seat, the mounting seat is arranged on the base, and a cross through hole is arranged on the mounting seat.

[0011] Preferably, the top area of ​​the cover plate is smaller than or equal to the top area of ​​the mounting seat, and the bottom of the cover plate is a smooth surface.

[0012] Preferably, the threaded holes are provided with at least four groups and are evenly distributed at the four corners of the cover plate, and one end of the screw is threadedly connected to the mounting seat.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. Clamp the wiring harness main connector on the mounting block, and then drive the shaft to rotate. The shaft rotates to make the turntable rotate accordingly. The turntable rotates to push the support bar. The support bar moves to push the mounting plate outward, thereby pushing the test plug out. The probe on the test plug moves to contact the contact of the main connector, which is convenient for conducting the continuity test. It enables multiple groups of wiring harnesses to be tested at a time, thus improving the test efficiency.

[0015] 2. Turn the screw. When the screw is separated from the mounting base and the cover is removed, the test plug and the drive device can be directly inspected and processed, making it easy to disassemble and assemble the test plug and perform daily maintenance work. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the driving device in the utility model;

[0018] Figure 3 It is a structural schematic diagram of the sealing device in the utility model.

[0019] In the figure: 1. base; 2. mounting block; 3. test plug; 4. mounting seat; 5. driving device; 51. mounting plate; 52. support bar; 53. turntable; 54. rotating shaft; 6. capping device; 61. cover plate; 62. threaded hole; 63. screw. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-3 A wiring harness testing tool comprises a base 1, a mounting block 2 for clamping the wiring harness is provided on the base 1, a mounting seat 4 is provided on one side of the mounting block 2, and a test plug 3 is movably provided in the mounting seat 4.

[0022] The base 1 is provided with a total interface test module, an end row crimping test module, a total interface and an end row connector of the tested wiring harness, and the wiring harness between the above structures forms a loop for conduction detection. A power supply is connected in series to the internal loop of the base 1. The principle of the conduction test is: the power supply outputs a positive value to each contact of the wiring harness in sequence. Since a positive value is output to the detection point while a negative value is output to the other detection points, the detection point at the other end of the connecting line outputs a positive value, which means it is conductive. If the logic value at the input is a negative value, this point will be disconnected from the point that outputs a negative value. The conduction test is a common means in this technical field. The key point of the new utility model lies in the setting of the wiring harness test tooling structure.

[0023] A driving device 5 is provided in the mounting seat 4, and the driving device 5 is used to drive the test plug 3 to extend and retract on the mounting seat 4. The driving device 5 includes a mounting plate 51 connected to the mounting end of the test plug 3, and a support bar 52 is hinged at one end of the mounting plate 51 away from the test plug 3, and a turntable 53 for pushing the support bar 52 is hinged at the free end of the support bar 52, and the turntable 53 is provided on a rotating shaft 54 ​​for driving the turntable 53 to rotate. The mounting plate 51 is used to install the test plug 3, and one end of the support bar 52 is connected to the turntable 53 outside the rotating shaft 54. The test plug 3 is provided with four groups, and the test plug 3 moves through the side wall of the mounting seat 4, the turntable 53 rotates in the mounting seat 4, the rotating shaft 54 ​​is rotatably arranged in the mounting seat 4, the rotating shaft 54 ​​driving motor is arranged in the mounting seat 4, the mounting seat 4 is arranged on the base 1, and a cross through hole is arranged on the mounting seat 4.

[0024] The wiring harness main connector is clamped on the mounting block 2, and then the shaft 54 ​​is driven to rotate. The rotation of the shaft 54 ​​causes the turntable 53 to rotate accordingly. The turntable 53 rotates to push the support bar 52. The support bar 52 moves to push the mounting plate 51 to move outward, thereby pushing the test plug 3 to extend. The probe on the test plug 3 moves to contact the contact of the main connector, which is convenient for conducting a continuity test. This allows multiple groups of wiring harnesses to be tested at a single time, thereby improving the test efficiency.

[0025] A covering device 6 is provided on the top of the mounting seat 4 above the turntable 53, and the covering device 6 is used to cover the top opening of the mounting seat 4. The covering device 6 includes a cover plate 61 for moving and covering the top opening of the mounting seat 4, and a threaded hole 62 is provided on the cover plate 61. The threaded hole 62 is threadedly connected with a screw 63 for fixing the cover plate 61. The top area of ​​the cover plate 61 is less than or equal to the top area of ​​the mounting seat 4, and the bottom of the cover plate 61 is a smooth surface. There are at least four groups of threaded holes 62 and they are evenly distributed at the four corners of the cover plate 61, and one end of the screw 63 is threadedly connected to the mounting seat 4.

[0026] By turning the screw 63 and separating the screw 63 from the mounting base 4 and removing the cover plate 61 , the test plug 3 and the drive device 5 can be directly inspected and processed, so that the test plug 3 can be easily disassembled and assembled, and daily inspection and maintenance work can be easily performed.

[0027] Working principle: The utility model clamps the wiring harness main connector on the mounting block 2, and then drives the rotating shaft 54 ​​to rotate. The rotation of the rotating shaft 54 ​​causes the turntable 53 to rotate accordingly. The turntable 53 rotates to push the support bar 52. The support bar 52 moves to push the mounting plate 51 to move outward, thereby pushing the test plug 3 to extend. The probe on the test plug 3 moves and contacts with the contact of the main connector, which is convenient for conducting a conduction test, so that multiple groups of wiring harnesses can be tested at a time, thereby improving the test efficiency. Turn the screw 63. When the screw 63 is separated from the mounting seat 4 and the cover plate 61 is removed, the test plug 3 and the drive device 5 can be directly inspected and processed, making it easy to disassemble and assemble the test plug 3, making it easy to perform daily maintenance work.

[0028] The main interface test module, the end row crimping test module, the main interface and end row connector of the tested wiring harness, the mounting block 2 and the test plug 3 are all existing technologies and will not be described in detail here.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wiring harness testing tool, comprising a base (1), a mounting block (2) for clamping the wiring harness being provided on the base (1), a mounting seat (4) being provided on one side of the mounting block (2), a test plug (3) being movably provided in the mounting seat (4), characterized in that: A driving device (5) is provided in the mounting seat (4), and the driving device (5) is used to drive the test plug (3) to extend and retract on the mounting seat (4). The driving device (5) comprises a mounting plate (51) connected to a mounting end of the test plug (3), a support bar (52) being hingedly connected to one end of the mounting plate (51) away from the test plug (3), a rotating disk (53) for pushing the support bar (52) being hingedly connected to a free end of the supporting bar (52), the rotating disk (53) being arranged on a rotating shaft (54) for driving the rotating disk (53) to rotate, and a sealing device (6) is provided on the top of the mounting seat (4) above the rotating disk (53).

2. The wiring harness testing tool according to claim 1, characterized in that: The sealing device (6) is used to seal the top opening of the mounting seat (4).

3. The wire harness testing tool according to claim 2, characterized in that: The cover device (6) comprises a cover plate (61) with an opening at the top of the movable cover mounting seat (4), the cover plate (61) being provided with a threaded hole (62), and a screw (63) for fixing the cover plate (61) being threadedly connected to the threaded hole (62).

4. The wire harness testing tool according to claim 1, characterized in that: The mounting plate (51) is used to mount the test plug (3); one end of the support bar (52) is connected to a turntable (53) outside the rotating shaft (54); four groups of the test plugs (3) are provided; the test plugs (3) move through the side wall of the mounting seat (4).

5. The wiring harness testing tool according to claim 1, characterized in that: The rotating disk (53) rotates in the mounting seat (4), the rotating shaft (54) is rotatably arranged in the mounting seat (4), the rotating shaft (54) driving motor is arranged in the mounting seat (4), the mounting seat (4) is arranged on the base (1), and a cross through hole is arranged on the mounting seat (4).

6. The wiring harness testing tool according to claim 3, characterized in that: The top area of ​​the cover plate (61) is smaller than or equal to the top area of ​​the mounting seat (4), and the bottom of the cover plate (61) is a smooth surface.

7. The wiring harness testing tool according to claim 3, characterized in that: At least four groups of threaded holes (62) are provided and are evenly distributed at four corners of the cover plate (61); one end of the screw (63) is threadedly connected to the mounting seat (4).

Citation Information

Patent Citations

  • Wire harness test tool

    CN217879584U