Vertical modeling line insulator accessory mold

By designing a vertical molding line insulator accessories mold with automatic discharge, the problem of low production efficiency of existing molds is solved, and more efficient production and more accurate injection molding is achieved.

CN222801502UActive Publication Date: 2025-04-25TIANJIN XINGYUE LONGCHENG ELECTRIC POWER EQUIP CO LTD
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Patent Information

Application Number
CN202421699941.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-04-25
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing vertical molding line insulator molds lack the automatic discharge function, resulting in low production efficiency.

Method used

A vertical molding line insulator accessories mold including frame body, mounting rail, front mold, rear mold, transmission assembly and electric push rod is designed, and automatic discharge is achieved through sliding mounting rail and transmission assembly.

Benefits of technology

The automatic discharge function is realized, production efficiency is improved, and the accuracy of injection molding and production flexibility are enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of insulator production, and discloses a vertical modeling line insulator fitting mold which comprises a frame body, two mounting rails are arranged at the middle end of the inner wall of the frame body, a plurality of front molds are slidably connected to the inner wall of the mounting rail at the front end, and a plurality of rear molds are slidably connected to the inner wall of the mounting rail at the rear end. Cavities are formed in the sides, close to each other, of the front mold and the rear mold, the bottom ends of the left side and the right side of the frame body are connected with the two mounting rails through screws, the top ends of the left side and the right side of the frame body are connected with the two mounting rails through sliding rods, and the two screws are connected through a transmission assembly. According to the utility model, molds with different specifications can be conveniently replaced to carry out production work with different specifications, so that the production flexibility is further improved, and meanwhile, the front mold and the rear mold can be positioned by utilizing the parallel rails on the mounting rail, so that the precision of injection molding in the mold is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of insulator production, in particular to a vertical molding line insulator accessory mold. Background Art

[0002] Vertical molding line insulator is a common type of insulator in power transmission lines. It is usually made of insulators connected in series to form a vertically arranged structure, which is used to support and insulate the conductors or cables of power transmission lines. In the production process of vertical molding line insulator, molds need to be used for injection molding.

[0003] After searching, a vertical molding wire insulator metal fittings mold with announcement number CN211699866U includes a box body and a support cover, the support cover is fixedly connected to the top of the box body, a sliding plate is slidably connected in the support cover, an upper mold is fixedly connected to the bottom of the sliding plate, a punch is fixedly connected to the bottom of the upper mold, a lower mold is fixedly connected to the top of the box body, a punch is provided on the lower mold, a baffle is fixedly connected to the inner wall of the box body, an L-shaped plate is fixedly connected to the side walls of the baffle, a first motor is provided on the L-shaped plate, a first rotating shaft is connected to the output end of the first motor, a first gear is fixedly connected to the first rotating shaft, and a second rotating shaft is rotatably connected to the baffle; the utility model is simple to operate, and burrs on parts can be effectively removed by a burr removal brush, and the practicality is greatly improved;

[0004] Based on the above patent, although the quality of the finished product can be improved by removing burrs, the mold still relies on manual feeding and is not convenient for automatic feeding, resulting in low production efficiency. In response to this technical problem, the present application proposes a vertical molding wire insulator accessory mold. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a vertical molding wire insulator accessory mold, aiming to improve the problem in the prior art that the mold lacks an automatic material unloading function, thereby resulting in low production efficiency.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A vertical molding line insulator accessory mold comprises a frame, wherein two mounting rails are arranged at the middle end of the inner wall of the frame, a plurality of front molds are slidably connected to the inner wall of the mounting rail at the front end, and a plurality of rear molds are slidably connected to the inner wall of the mounting rail at the rear end, and cavities are provided on the adjacent sides of the front molds and the rear molds, the bottom ends of the left and right sides of the frame are connected to the two mounting rails through screws, the top ends of the left and right sides of the frame are connected to the two mounting rails through sliding rods, the two screws are connected through a transmission assembly, the transmission assembly is connected to the frame through a driving assembly, an electric push rod is installed on the rear side of the frame, the electric push rod is connected to the rear mold through a blanking assembly, and the right side of the mounting rail is connected to a limiting member through a bolt.

[0008] Furthermore, the blanking component includes a slide groove arranged inside the middle end of the rear side of the rear mold, a pushing block is arranged at the inner middle end of the slide groove, and sliders are fixedly connected to the left and right sides of the pushing block, a spring sheet is arranged on the front side of the slider, one end of the spring sheet is connected to the front side of the slider, and the other end of the spring sheet is connected to the slide groove, and an abutment is arranged on the rear side of the pushing block, and the rear side of the abutment is fixedly connected to the driving end of the electric push rod.

[0009] Furthermore, the top end of the mounting rail at the rear end is fixedly connected to the slide rod, the bottom end of the mounting rail at the rear end is sleeved on the outer wall of the screw, the top end of the mounting rail at the front end is slidably connected to the outer wall of the slide rod, and the bottom end of the mounting rail at the front end is threadedly connected to the outer wall of the screw.

[0010] Furthermore, the transmission assembly includes a pulley fixedly connected to the rear end of the screw rod, and the two pulleys are connected by a belt.

[0011] Furthermore, the drive assembly includes a motor located at the rear side of one of the pulleys, the non-driving end of the motor is fixedly connected to the rear side of the frame through a fixing frame, and the driving end of the motor is fixedly connected to the rear side of one of the pulleys.

[0012] Furthermore, an injection hole is opened on the top side of the rear mold, and the injection hole is communicated with the mold cavity.

[0013] Furthermore, a discharge port is fixedly connected to the bottom side of the frame.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, a plurality of rear molds and front molds are disassembled and assembled on the mounting rails by sliding, and molds of different specifications can be conveniently replaced to carry out production work of different specifications, thereby improving the flexibility of production. At the same time, the parallel tracks on the mounting rails can be used to position the front mold and the rear mold, thereby improving the accuracy of injection molding in the mold.

[0016] 2. In the utility model, through the cooperation of the motor, the screw, the pulley, the electric push rod, the abutment, the push block, the slider and the spring, the vertical molding line insulator accessories can be automatically unloaded, thereby greatly improving the work efficiency, and at the same time, it can prevent the finished product from adhering to the cavity, and improve the speed and accuracy of unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A three-dimensional diagram of a vertical molding wire insulator accessory mold proposed by the utility model;

[0018] Figure 2 This is a schematic diagram of the connection structure of a motor of a vertical molding wire insulator accessory mold proposed by the utility model;

[0019] Figure 3 This is a structural schematic diagram of a limiter of a vertical molding line insulator accessory mold proposed by the utility model;

[0020] Figure 4 for Figure 2 A magnified image of point A;

[0021] Figure 5 The utility model discloses a structural schematic diagram of a rear mold of a vertical molding wire insulator accessory mold.

[0022] Legend:

[0023] 1. Mounting rail; 2. Frame; 3. Screw; 4. Slide; 5. Front mold; 6. Rear mold; 7. Injection hole; 8. Limiting piece; 9. Motor; 10. Pulley; 11. Electric push rod; 12. Abutment; 13. Push block; 14. Slider; 15. Shrapnel; 16. Discharge port. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Reference Figure 1-3The utility model provides an embodiment: a vertical molding line insulator accessory mold, including a frame 2, two mounting rails 1 are arranged at the middle end of the inner wall of the frame 2, a plurality of front molds 5 are slidably connected to the inner wall of the front mounting rail 1, and a plurality of rear molds 6 are slidably connected to the inner wall of the rear mounting rail 1, and a cavity is opened on the adjacent side of the front mold 5 and the rear mold 6, and the bottom ends of the left and right sides of the frame 2 are connected to the two mounting rails 1 through screws 3, and the top ends of the left and right sides of the frame 2 are connected to the two mounting rails 1 through slide bars 4, and the right side of the mounting rail 1 is connected to a limiting member 8 by bolts, and the limiting member 8 is used to block the opening on the right side of the mounting rail 1 for installing the mold, and the front mold 5 and the rear mold 6 are limited and fixed, so as to prevent the front mold 5 and the rear mold 6 from detaching from the mounting rail 1; an injection hole 7 is opened on the top side of the rear mold 6, and the injection hole 7 is connected to the cavity; the bottom side of the frame 2 is fixedly connected with a discharge port 16;

[0026] Specifically, the mold cavity is in the shape of a vertical insulator accessory, and the raw material is injected through the injection hole 7 for injection molding, thereby producing a vertical insulator accessory. By disassembling and assembling a plurality of rear molds 6 and front molds 5 on the mounting rail 1 in a sliding manner, molds of different specifications can be easily replaced to carry out production work of different specifications, thereby improving the flexibility of production. At the same time, the parallel tracks on the mounting rail 1 can be used to realize the positioning of the front mold 5 and the rear mold 6, thereby improving the precision of injection molding in the mold.

[0027] Reference Figure 4 and Figure 5 , a slide groove is arranged inside the middle end of the rear side of the rear mold 6, a pushing block 13 is arranged inside the middle end of the slide groove, and a slider 14 is fixedly connected to the left and right sides of the pushing block 13, and a spring piece 15 is arranged on the front side of the slider 14, one end of the spring piece 15 is connected to the front side of the slider 14, and the other end of the spring piece 15 is connected to the slide groove, and the position of the slide groove where the spring piece 15 and the slider 14 slide is relatively short, which is used to limit the pushing block 13 connected to the slider 14 to prevent the pushing block 13 from being displaced excessively and detaching from the rear mold 6. An abutment 12 is arranged on the rear side of the pushing block 13, and the rear side of the abutment 12 is fixedly connected to the driving end of the electric push rod 11;

[0028] Specifically, if it adheres to the rear mold 6, by starting the electric push rod 11, the electric push rod 11 pushes the abutment 12 to move forward, so that the front end of the abutment 12 abuts against the rear side of the pushing block 13, and pushes the pushing block 13, so that the pushing block 13 pushes the finished product in the cavity to make it detach from the cavity, and drives the slider 14 connected to it to slide in the slide groove, and compresses the spring sheet 15. When the push on the pushing block 13 is released, the reset spring sheet 15 will drive the slider 14 connected to the pushing block 13 to reset.

[0029] Reference Figure 2 and Figure 3, the top end of the rear-end mounting rail 1 is fixedly connected to the slide bar 4, the bottom end of the rear-end mounting rail 1 is sleeved on the outer wall of the screw 3, the top end of the front-end mounting rail 1 is slidably connected to the outer wall of the slide bar 4, and the bottom end of the front-end mounting rail 1 is threadedly connected to the outer wall of the screw 3; the two pulleys 10 fixedly connected to the rear ends of the two screws 3 are connected by a belt, the non-driving end of the motor 9 located at the rear side of one of the pulleys 10 is fixedly connected to the rear side of the frame 2 through a fixing frame, and the driving end of the motor 9 is fixedly connected to the rear side of one of the pulleys 10;

[0030] Specifically, the slide bar 4 is used to stabilize the displacement of the front mounting rail 1, so that when the front mounting rail 1 is displaced by the bottom drive, the top end slides on the slide bar 4 to maintain a stable displacement, avoid scratching the finished product during demoulding, and thus ensure the quality of the finished insulator. The motor 9 drives one of the pulleys 10 connected thereto, and then drives the other pulley 10 to rotate through the belt drive, and the two pulleys 10 drive the screw 3 connected thereto to rotate, and the rotating screw 3 drives the front mounting rail 1 installed with the front mold 5 to displace, so that the front mold 5 is separated from the rear mold 6, so that the finished product inside is exposed, and falls on the discharge port 16, and rolls down along the slope of the discharge port 16.

[0031] Working principle: when the injection molding of the mold is completed, the motor 9 is started, and the motor 9 drives one of the pulleys 10 connected thereto, thereby causing the other pulley 10 to rotate through the belt transmission, and the two pulleys 10 drive the screw 3 connected thereto to rotate, and the rotating screw 3 drives the front end mounting rail 1 installed with the front mold 5 to move, thereby causing the front mold 5 to separate from the rear mold 6, exposing the finished product inside, and falling on the discharge port 16, and rolling down along the slope of the discharge port 16. If it adheres to the rear mold 6, by starting the electric push rod 11, the electric push rod 11 pushes the abutment 12 to move forward, so that the front end of the abutment 12 abuts against the rear side of the push block 13, and pushes the push block 13, so that the push block 13 pushes the finished product in the cavity, causing it to separate from the cavity, and drives the slider 14 connected thereto to slide in the slide groove, and compresses the spring 15. When the push on the push block 13 is released, the reset 15 spring will drive the slider 14 connected to the push block 13 to reset.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A vertical molding line insulator accessory mold, comprising a frame (2), characterized in that: Two mounting rails (1) are arranged at the middle end of the inner wall of the frame (2); the inner wall of the front mounting rail (1) is slidably connected to a plurality of front molds (5); the inner wall of the rear mounting rail (1) is slidably connected to a plurality of rear molds (6); the front molds (5) and the rear molds (6) are provided with cavities on the adjacent sides; the bottom ends of the left and right sides of the frame (2) are connected to the two mounting rails (1) through screw rods (3); the top ends of the left and right sides of the frame (2) are connected to the two mounting rails (1) through sliding rods (4); the two screw rods (3) are connected through a transmission assembly; the transmission assembly is connected to the frame (2) through a driving assembly; an electric push rod (11) is arranged on the rear side of the frame (2); the electric push rod (11) is connected to the rear mold (6) through a blanking assembly; the right side of the mounting rail (1) is connected to a limiting member (8) through bolts.

2. A vertical molding line insulator accessory mold according to claim 1, characterized in that: The blanking component comprises a slide groove arranged inside the middle end of the rear side of the rear mold (6), a pushing block (13) is arranged at the middle end of the slide groove, the left and right sides of the pushing block (13) are fixedly connected with sliders (14), the front side of the slider (14) is provided with a spring sheet (15), one end of the spring sheet (15) is connected to the front side of the slider (14), and the other end of the spring sheet (15) is connected to the slide groove, and the rear side of the pushing block (13) is provided with an abutment (12), and the rear side of the abutment (12) is fixedly connected to the driving end of the electric push rod (11).

3. A vertical molding line insulator accessory mold according to claim 1, characterized in that: The top end of the mounting rail (1) at the rear end is fixedly connected to the slide bar (4), the bottom end of the mounting rail (1) at the rear end is sleeved on the outer wall of the screw rod (3), the top end of the mounting rail (1) at the front end is slidably connected to the outer wall of the slide bar (4), and the bottom end of the mounting rail (1) at the front end is threadedly connected to the outer wall of the screw rod (3).

4. A vertical molding line insulator accessory mold according to claim 1, characterized in that: The transmission assembly comprises a pulley (10) fixedly connected to the rear end of the screw rod (3), and the two pulleys (10) are connected via a belt.

5. The vertical molding line insulator accessory mold according to claim 1, characterized in that: The driving assembly comprises a motor (9) located at the rear side of one of the pulleys (10), the non-driving end of the motor (9) being fixedly connected to the rear side of the frame (2) via a fixing frame, and the driving end of the motor (9) being fixedly connected to the rear side of one of the pulleys (10).

6. The vertical molding line insulator accessory mold according to claim 1, characterized in that: An injection hole (7) is provided on the top side of the rear mold (6), and the injection hole (7) is communicated with the mold cavity.

7. The vertical molding line insulator accessory mold according to claim 1, characterized in that: A discharge port (16) is fixedly connected to the bottom side of the frame (2).

Citation Information

Patent Citations

  • Vertical molding line insulator metal fitting mold

    CN211699866U