Automatic inserting and assembling mechanism for crown spring and cylindrical terminal
By designing an automatic insertion assembly mechanism, the problems of low assembly efficiency and poor consistency of crown spring and cylindrical terminals in the prior art are solved, and an efficient, safe and consistent assembly process is achieved.
Patent Information
- Application Number
- CN202421728389.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-22
AI Technical Summary
The existing crown spring and cylindrical terminal assembly methods are inefficient, easily scratch the product, destroy the elasticity of the crown spring, and have no consistency in assembly.
An automatic insertion assembly mechanism for crown spring and cylindrical terminals is designed, including a cam divider, crown spring loading robot, positioning flange, crown spring pressing mechanism and crown spring push mechanism. Through the coordinated work of these components, the automatic positioning and installation of crown spring is realized.
It improves assembly efficiency, reduces safety risks and costs of manual operation, ensures product consistency and quality, and avoids deformation and damage of crown springs.
Smart Images

Figure CN222802317U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crown spring terminal assembly, and more specifically to an automatic insertion assembly mechanism for a crown spring and a cylindrical terminal. Background Art
[0002] With the rapid development of the electronics industry, the requirements for connector assembly accuracy and efficiency are increasing. Traditional manual or semi-automatic assembly methods can no longer meet the needs of large-scale production. Therefore, it is particularly important to develop an automated assembly mechanism that can improve assembly efficiency and product quality.
[0003] After the crown spring is formed, it is installed into the cylindrical terminal. The existing assembly method is mainly to manually pinch the formed crown spring into a small diameter and insert it into the inner hole of the cylindrical terminal, and then use tweezers and other tools to press the crown spring into place. This operation method is inefficient, easy to scratch the product, easy to destroy the elasticity of the crown spring, and the assembly is inconsistent. Utility Model Content
[0004] The purpose of the utility model is to provide a crown spring and cylindrical terminal automatic insertion assembly mechanism to solve the problems raised in the above background technology:
[0005] After the crown spring is formed, it is installed into the cylindrical terminal. The existing assembly method is mainly to manually pinch the formed crown spring into a small diameter and insert it into the inner hole of the cylindrical terminal, and then use tweezers and other tools to press the crown spring into place. This operation method is inefficient, easy to scratch the product, easy to destroy the elasticity of the crown spring, and the assembly is inconsistent.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A crown spring and cylindrical terminal automatic insertion assembly mechanism comprises a cam divider, a crown spring feeding manipulator and a positioning flange, in addition to which there is another cam divider and a turntable, the turntable is used to drive the cylindrical terminal to rotate, the positioning flange is installed on the turntable, the crown spring can be put into the hole groove on the positioning flange, and the cylindrical terminal can be positioned through the positioning flange, the bottom of the cam divider is fixedly connected to the first mounting frame, the output end of the cam divider is fixedly connected to the turntable, a crown spring pressing mechanism is arranged inside the turntable, a crown spring pushing mechanism is arranged below the crown spring pressing mechanism, and a cylindrical terminal upper limit mechanism is arranged above the crown spring pressing mechanism, the cylindrical terminal upper limit mechanism limits the cylindrical terminal from the top to prevent the cylindrical terminal from being separated from the positioning flange when the crown spring is pushed into the cylindrical terminal.
[0008] Preferably, the crown spring compression mechanism includes a second mounting frame, the second mounting frame is fixedly connected to the cam divider, the top of the second mounting frame is fixedly connected to the first cylinder, the output end of the first cylinder is fixedly connected to the pressure rod, the interior of the turntable is fixedly connected to the shaft sleeve, the interior of the shaft sleeve is slidably connected to the pusher shaft, the outer sleeve of the pusher shaft is provided with a positioning guide mold sleeve, the positioning guide mold sleeve is slidably connected to the pusher shaft, the crown spring can be put into the positioning guide mold sleeve, and the crown spring can be pushed out of the positioning guide mold sleeve by the pusher shaft, and the pushed out crown spring will enter the cylindrical terminal.
[0009] Preferably, there are four shaft sleeves in total, and the four shaft sleeves are symmetrically distributed. The shaft sleeves and other accessories arranged on the shaft sleeves are correspondingly arranged in four groups, and are symmetrically distributed about the center of the turntable, and the overall structure is a cross.
[0010] Preferably, a first pre-stressed spring is sleeved outside the sleeve and located between the turntable and the push shaft, and the first pre-stressed spring is used for the return of the push shaft. A second pre-stressed spring is sleeved outside the push shaft and located between the positioning guide mold sleeve and the sleeve, and the second pre-stressed spring is used for the return of the positioning guide mold sleeve.
[0011] Preferably, the crown spring pushing mechanism includes a second cylinder, which is fixedly connected to the first mounting frame, and the output end of the second cylinder is fixedly connected to a push rod. The second cylinder drives the push rod to move upward and press against the pushing shaft, thereby driving the pushing shaft and the positioning guide mold sleeve to move upward together. After the positioning guide mold sleeve is combined with the positioning flange, the crown spring will be pushed into the cylindrical terminal to complete the installation.
[0012] Preferably, the upper limit mechanism of the cylindrical terminal includes a third mounting frame, one side of the third mounting frame is fixedly connected to a third cylinder, the output end of the third cylinder is fixedly connected to a limit rod, and the third cylinder drives the limit rod to press against the cylindrical terminal to limit it.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The compact structure and small appearance reduce the equipment's occupation of production space and solve the problems of deformation and entanglement of crown springs during multiple handling. The products have high consistency and can better control product quality. Unmanned operation not only eliminates safety hazards, but also reduces labor costs and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a structural schematic diagram of the crown spring feeding manipulator of the utility model;
[0017] Figure 3 It is a structural schematic diagram of the crown spring mechanism of the utility model;
[0018] Figure 4 It is a cross-sectional schematic diagram of the shaft sleeve of the utility model;
[0019] Figure 5 It is a structural schematic diagram of the positioning flange of the utility model;
[0020] Figure 6 It is a cross-sectional schematic diagram of the positioning flange of the utility model.
[0021] Explanation of the numbers in the figure: 1. Cam divider; 2. Crown spring feeding robot; 3. Positioning flange; 4. First mounting bracket; 5. Turntable; 6. Crown spring pressing mechanism; 601. Second mounting bracket; 602. First cylinder; 603. Press rod; 604. Bushing; 605. Push shaft; 606. Positioning guide die sleeve; 607. First pre-compression spring; 608. Second pre-compression spring; 7. Crown spring pushing mechanism; 701. Second cylinder; 702. Push rod; 8. Upper limit mechanism for cylindrical terminal; 801. Third mounting bracket; 802. Third cylinder; 803. Limit rod. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figures 1 to 6 , a crown spring and cylindrical terminal automatic insertion assembly mechanism, including a cam divider 1, a crown spring feeding manipulator 2 and a positioning flange 3, the crown spring can be put into the hole groove on the positioning flange 3, and the cylindrical terminal can be positioned through the positioning flange 3, the bottom of the cam divider 1 is fixedly connected to a first mounting frame 4, the output end of the cam divider 1 is fixedly connected to a turntable 5, the interior of the turntable 5 is provided with a crown spring pressing mechanism 6, a crown spring pushing mechanism 7 is provided below the crown spring pressing mechanism 6, and a cylindrical terminal upper limit mechanism 8 is provided above the crown spring pressing mechanism 6, the cylindrical terminal upper limit mechanism 8 limits the cylindrical terminal from the top to prevent the cylindrical terminal from being separated from the positioning flange 3 when the crown spring is pushed into the cylindrical terminal.
[0024] Furthermore, the crown spring pressure mechanism 6 includes a second mounting frame 601, which is fixedly connected to the cam divider 1, and the top of the second mounting frame 601 is fixedly connected to the first cylinder 602, and the output end of the first cylinder 602 is fixedly connected to the pressure rod 603, the interior of the turntable 5 is fixedly connected to the shaft sleeve 604, and the interior of the shaft sleeve 604 is slidably connected to the push shaft 605, and the outer sleeve of the push shaft 605 is provided with a positioning guide mold sleeve 606, and the positioning guide mold sleeve 606 is slidably connected to the push shaft 605, the crown spring can be put into the positioning guide mold sleeve 606, and the crown spring can be pushed out of the positioning guide mold sleeve 606 through the push shaft 605.
[0025] Furthermore, there are four shaft sleeves 604 in total, and the four shaft sleeves 604 are symmetrically distributed. The shaft sleeves 604 and other accessories arranged on the shaft sleeves 604 are correspondingly arranged in four groups, and are symmetrically distributed about the center of the turntable 5.
[0026] Furthermore, a first preload spring 607 is sleeved on the outside of the sleeve 604 and located between the turntable 5 and the push shaft 605. The first preload spring 607 is used for the return of the push shaft 605. A second preload spring 608 is sleeved on the outside of the push shaft 605 and located between the positioning guide mold sleeve 606 and the sleeve 604. The second preload spring 608 is used for the return of the positioning guide mold sleeve 606.
[0027] Furthermore, the crown pushing spring mechanism 7 includes a second cylinder 701, which is fixedly connected to the first mounting frame 4, and the output end of the second cylinder 701 is fixedly connected to a push rod 702. The second cylinder 701 drives the push rod 702 to move upward and press against the pushing shaft 605, thereby driving the pushing shaft 605 and the positioning guide mold sleeve 606 to move upward together.
[0028] Furthermore, the upper limit mechanism 8 of the cylindrical terminal includes a third mounting frame 801, and a third cylinder 802 is fixedly connected to one side of the third mounting frame 801. The output end of the third cylinder 802 is fixedly connected to a limit rod 803. The third cylinder 802 drives the limit rod 803 to press against the cylindrical terminal to limit the cylindrical terminal and prevent the cylindrical terminal from being separated from the positioning flange 3 when the crown spring is pushed into the inner hole of the cylindrical terminal.
[0029] The utility model uses steps as follows: when the crown spring and cylindrical terminal automatic insertion assembly mechanism is in use, the crown spring feeding manipulator 2 carries the clamp to reduce the diameter of the crown spring and puts it into the positioning guide die sleeve 606. At this time, the crown spring has not been completely put in place. The cam divider 1 controls the turntable 5 to rotate counterclockwise by 90 degrees, and the crown spring is transferred to the crown spring pressing mechanism 6 station. The first cylinder 602 drives the pressing rod 603 to press down and completely press the crown spring into the positioning guide die sleeve 606. Then the cam divider 1 controls the turntable 5 to rotate counterclockwise by 90 degrees. After turning ninety degrees, the crown spring moves to the upper limit mechanism 8 position of the cylindrical terminal. The second cylinder 701 of the crown spring mechanism 7 drives the push rod 702 to press against the push shaft 605, and drives the positioning guide die sleeve 606 to guide and press the positioning flange 3 first. The push shaft 605 continues to extend. Since the notch of the positioning guide die sleeve 606 is one millimeter smaller than the slot of the cylindrical terminal, when the crown spring is pushed to the slot of the cylindrical terminal, the crown spring automatically releases its elasticity, and the diameter of the crown spring returns to normal size, close to the inner hole wall of the cylindrical terminal, and the installation is completed.
[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A crown spring and cylindrical terminal automatic insertion assembly mechanism, comprising a cam divider (1), a crown spring feeding manipulator (2) and a positioning flange (3), characterized in that: The bottom of the cam divider (1) is fixedly connected to a first mounting frame (4), the output end of the cam divider (1) is fixedly connected to a rotating disk (5), a crown pressing spring mechanism (6) is arranged inside the rotating disk (5), a crown pushing spring mechanism (7) is arranged below the crown pressing spring mechanism (6), and a cylindrical terminal upper limit mechanism (8) is arranged above the crown pressing spring mechanism (6).
2. The automatic insertion and assembly mechanism for a crown spring and a cylindrical terminal according to claim 1, characterized in that: The crown spring mechanism (6) comprises a second mounting frame (601), the second mounting frame (601) is fixedly connected to the cam divider (1), the top of the second mounting frame (601) is fixedly connected to the first cylinder (602), the output end of the first cylinder (602) is fixedly connected to the pressure rod (603), the interior of the turntable (5) is fixedly connected to the shaft sleeve (604), the interior of the shaft sleeve (604) is slidably connected to the push shaft (605), the outer sleeve of the push shaft (605) is provided with a positioning guide mold sleeve (606), and the positioning guide mold sleeve (606) is slidably connected to the push shaft (605).
3. The automatic insertion and assembly mechanism for a crown spring and a cylindrical terminal according to claim 2, characterized in that: There are four shaft sleeves (604) in total, and the four shaft sleeves (604) are symmetrically distributed.
4. The automatic insertion and assembly mechanism for a crown spring and a cylindrical terminal according to claim 2, characterized in that: A first preload spring (607) is sleeved outside the sleeve (604) and located between the turntable (5) and the push shaft (605), and a second preload spring (608) is sleeved outside the push shaft (605) and located between the positioning guide mold sleeve (606) and the sleeve (604).
5. The automatic insertion and assembly mechanism for a crown spring and a cylindrical terminal according to claim 1, characterized in that: The crown-pushing spring mechanism (7) comprises a second cylinder (701), the second cylinder (701) is fixedly connected to the first mounting frame (4), and the output end of the second cylinder (701) is fixedly connected to a push rod (702).
6. The automatic insertion and assembly mechanism for a crown spring and a cylindrical terminal according to claim 1, characterized in that: The cylindrical terminal upper limit mechanism (8) comprises a third mounting frame (801), one side of the third mounting frame (801) is fixedly connected to a third cylinder (802), and the output end of the third cylinder (802) is fixedly connected to a limit rod (803).
Citation Information
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