Insulation paper insertion device for stator core

Abstract

The utility model provides an insulation paper insertion device for a stator core, which comprises a support, a first telescopic component is vertically mounted on the support, and a paper insertion drill rod is mounted at the bottom end of a telescopic rod of the first telescopic component; the support is provided with a paper feeding assembly, the paper feeding assembly is provided with a vertically-through first channel, and the inner contour of the first channel is matched with the outer contour of insulation paper; and the first telescopic part is used for driving the paper inserting drill rod to extend into the first channel so as to insert the insulating paper into the wire embedding groove of the stator iron core. According to the utility model, the first telescopic part and the paper feeding assembly are installed on the support, the first telescopic part drives the paper inserting drill rod to extend into the first channel of the paper feeding assembly, and the insulating paper in the first channel is inserted into the wire embedding groove of the stator core below, so that automatic insertion of the insulating paper of the stator core is realized; the insertion efficiency of the stator core insulation paper is improved, and the problems of damage, cracking and the like of the insulation paper possibly caused by factors such as non-perpendicularity in manual insertion are solved.

Description

Technical Field

[0001] The present application relates to the technical field of motor stator processing, and in particular to an insulating paper insertion device for a stator core. Background Art

[0002] A motor refers to an electromagnetic device that realizes electrical energy conversion or transmission based on the law of electromagnetic induction. The motor consists of a rotor and a stator. The stator core of the motor is often provided with multiple wire embedding slots and embedded with excitation windings to ensure that the motor can work normally. Since the excitation winding is composed of conductive wires, in order to avoid conductivity between the excitation winding and the stator core, even if the stator core and the excitation winding are insulated, it is usually necessary to insert insulating paper into the wire embedding slots of the stator core.

[0003] At present, the operation of inserting insulating paper into the stator core is generally done manually, which is time-consuming and labor-intensive. It takes about 20 minutes to insert insulating paper into a single stator core slot. In addition, manual insertion may cause damage or cracking of the insulating paper due to factors such as non-verticality, and the quality cannot be guaranteed. Summary of the invention

[0004] The present application provides an insulating paper insertion device for a stator core, which solves the problems of low efficiency, poor insertion quality, etc. in the prior art of manually inserting insulating paper into the stator core.

[0005] The present application provides an insulating paper insertion device for a stator core, comprising a bracket, on which at least one first telescopic component is vertically mounted, and a paper insertion pick is mounted at the bottom end of the telescopic rod of the first telescopic component; a paper feeding assembly is mounted on the bracket, and the number of the paper feeding assemblies corresponds to the number of the first telescopic components; a first channel vertically penetrating the paper feeding assembly is provided, and the internal contour of the first channel matches the external contour of the insulating paper; the first telescopic component is used to drive the paper insertion pick to extend into the first channel on the corresponding paper feeding assembly to insert the insulating paper into the wire embedding groove of the stator core.

[0006] In the technical solution provided by the present application, a first telescopic component and a paper feeding assembly are installed on a bracket, and the first telescopic component is used to drive the paper insertion pick to extend into the first channel of the paper feeding assembly, and the insulating paper in the first channel is inserted into the wire embedding groove of the stator core below, thereby realizing automatic insertion of the stator core insulating paper, improving the insertion efficiency of the stator core insulating paper, and solving the problem of damage and cracking of the insulating paper due to factors such as non-verticality caused by manual insertion.

[0007] In some embodiments, a positioning plate is provided below the paper feeding assembly, and a second channel is provided on the positioning plate vertically penetrating therethrough, and the second channel matches the first channel; a guide shaft is vertically installed on the paper feeding assembly, and a guide hole matching the guide shaft is provided on the positioning plate, and the positioning plate slides with the guide shaft of the paper feeding assembly through the guide hole; a second telescopic component is connected between the paper feeding assembly and the positioning plate, and the second telescopic component is used to drive the positioning plate to move up and down along the guide shaft; by arranging the positioning plate below the paper feeding assembly, it is convenient to ensure that the insulating paper is accurately inserted into the wire embedding groove of the stator core when performing the paper insertion action.

[0008] In some embodiments, a guide sleeve corresponding to the paper inserting needle is vertically installed on the bracket, the inner diameter of the guide sleeve matches the outer diameter of the paper inserting needle, and the paper inserting needle and the guide sleeve are slidably matched; by providing the guide sleeve, the vertical displacement of the paper inserting needle is guided and constrained to prevent the paper inserting needle from lateral shaking when performing the paper inserting action, thereby further improving the accuracy and stability of the insertion device.

[0009] In some embodiments, a slide rail is horizontally mounted on the bracket, a slider is slidably mounted on the slide rail, and the paper feeding assembly is fixedly connected to the slider; a third telescopic component is horizontally mounted on the bracket, and the number of the third telescopic components and the slide rail corresponds to the number of paper feeding assemblies; the end of the telescopic rod of the third telescopic component is connected to the corresponding slider through a connecting block, and the third telescopic component is used to drive the paper feeding assembly to move linearly along the slide rail. The paper feeding assembly is driven to move linearly along the slide rail by the third telescopic component, so that the paper feeding assembly can be moved to the material receiving place (i.e., the material discharging place of the insulating paper forming device) to receive the material after performing a paper insertion action.

[0010] In some embodiments, a rotating assembly is provided at the bottom of the stator core, and the rotating assembly is used to drive the stator core to rotate around the axis by a certain angle, so as to facilitate the paper insertion action for the next wire embedding slot to be inserted in the stator core.

[0011] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The drawings in this application are used to illustrate preferred embodiments, so that those skilled in the art can clearly understand various other advantages and benefits, and should not be considered as limitations of this application. In addition, the same reference numerals are used throughout the drawings to represent the same or similar components.

[0013] Figure 1A side view of an insulating paper insertion device when performing a paper insertion action in one embodiment of the present application;

[0014] Figure 2 for Figure 1 Enlarged view of part A in the middle;

[0015] Figure 3 This is a three-dimensional diagram of an insulating paper insertion device in one embodiment of the present application;

[0016] Figure 4 This is a schematic diagram of the connection structure between the paper feeding assembly and the positioning plate in one embodiment of the present application;

[0017] Figure 5 This is a schematic diagram of a state in which a paper feeding assembly moves along a slide rail after a paper insertion action is performed in an embodiment of the present application;

[0018] Icons: 1. Bracket; 2. First telescopic component; 3. Paper inserting rod; 4. Paper feeding assembly; 5. First channel; 6. Stator core; 7. Positioning plate; 8. Second channel; 9. Guide shaft; 10. Second telescopic component; 11. Guide sleeve; 12. Slide rail; 13. Slider; 14. Third telescopic component; 15. Connecting block. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present application.

[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] In the description of the embodiments of the present application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. In the description of the embodiments of the present application, the meaning of "multiple" is more than two (including two), unless otherwise clearly and specifically defined.

[0022] In the description of the embodiments of the present application, the term "and / or" is only a description of the association relationship of the associated objects, indicating that there may be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.

[0023] In the description of the embodiments of the present application, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the embodiments of the present application.

[0024] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0025] See also Figure 1-Figure 5 The embodiment of the present application provides an insulating paper insertion device for a stator core, comprising a bracket 1, on which a first telescopic component 2 is vertically mounted, and a paper insertion pin 3 is mounted at the bottom end of the telescopic rod of the first telescopic component 2; a paper feeding assembly 4 is mounted on the bracket 1, and a first channel 5 vertically penetrating the paper feeding assembly 4 is provided, and the internal contour of the first channel 5 matches the external contour of the insulating paper; the first telescopic component 2 is used to drive the paper insertion pin 3 to extend into the first channel 5 to insert the insulating paper into the wire embedding groove of the stator core 6.

[0026] In the technical solution provided in the present application, a first telescopic component 2 and a paper feeding assembly 4 are installed on a bracket 1, and a paper insertion rod 3 is driven by the first telescopic component 2 to extend into a first channel 5 of the paper feeding assembly 4, and the insulating paper in the first channel 5 is inserted into a wire embedding groove of a stator core 6 below, thereby realizing automatic insertion of the insulating paper of the stator core 6, improving the insertion efficiency of the insulating paper of the stator core 6, and solving the problem of damage and cracking of the insulating paper due to factors such as non-verticality caused by manual insertion.

[0027] In this embodiment, the paper inserting rod 3 is a flat structure, the outer contour of the paper inserting rod 3 matches the inner contour of the first channel 5, and the insulating paper is a box-shaped structure without a cover and a bottom formed by four sides.

[0028] Please continue reading Figure 2 , Figure 4 In some embodiments, a positioning plate 7 is provided below the paper feeding assembly 4, and a second channel 8 is provided on the positioning plate 7 to penetrate vertically, and the second channel 8 matches the first channel 5; a guide shaft 9 is vertically installed on the paper feeding assembly 4, and a guide hole matching the guide shaft 9 is opened on the positioning plate 7, and the positioning plate 7 slides with the guide shaft 9 of the paper feeding assembly 4 through the guide hole; a second telescopic component 10 is connected between the paper feeding assembly 4 and the positioning plate 7, and the second telescopic component 10 is used to drive the positioning plate 7 to move up and down along the guide shaft 9; by arranging the positioning plate 7 below the paper feeding assembly 4, it is convenient to ensure that the insulating paper is accurately inserted into the wire embedding groove of the stator core 6 when performing the paper insertion action; the positioning plate 7 is driven to move up and down along the guide shaft 9 by the second telescopic component 10, so that after performing a paper insertion action, the stator core 6 is rotated, and the paper insertion action is performed on the next wire embedding groove to be inserted on the upper and lower sides of the stator core 6; at the same time, it is also convenient to move the paper feeding assembly 4 to the discharge place of the insulating paper forming equipment (not shown in the figure) for loading.

[0029] Please continue reading Figures 1 to 3 In some embodiments, a guide sleeve 11 is vertically installed on the bracket 1, and the inner diameter of the guide sleeve 11 matches the outer diameter of the paper inserting needle 3, and the paper inserting needle 3 and the guide sleeve 11 are slidably matched; by setting the guide sleeve 11, the vertical displacement of the paper inserting needle 3 is guided and constrained, thereby preventing the paper inserting needle 3 from lateral shaking when performing the paper inserting action, thereby further improving the accuracy and stability of the insertion device.

[0030] Please continue reading Figure 3 , Figure 5 In some embodiments, a slide rail 12 is horizontally mounted on the bracket 1, a slider 13 is slidably mounted on the slide rail 12, and the paper feeding assembly 4 is fixedly connected to the slider 13; a third telescopic component 14 is horizontally mounted on the bracket 1, and the end of the telescopic rod of the third telescopic component 14 is connected to the slider 13 through a connecting block 15, and the third telescopic component 14 is used to drive the paper feeding assembly 4 to move linearly along the slide rail 12. The third telescopic component 14 drives the paper feeding assembly 4 to move linearly along the slide rail 12, so that the paper feeding assembly 4 can be moved to the material receiving place (i.e., the material discharging place of the insulating paper forming device) to receive the material after performing a paper insertion action.

[0031] Please continue reading Figure 3In some embodiments, the first telescopic component 2, the paper inserting braze 3, the paper feeding assembly 4, the positioning plate 7, the second telescopic component 10, the guide sleeve 11, the slide rail 12, the slider 13, and the third telescopic component 14 can be designed in multiple sets (multiple sets of the above components are installed on a bracket 1), and multiple insulating papers can be inserted into the stator core 6 at the same time to achieve multi-station paper insertion, further improving the efficiency of insulating paper insertion. In this embodiment, the above components are provided with two sets, and two insulating papers can be inserted into the stator core 6 at the same time to achieve double-station paper insertion, which greatly improves the efficiency of insulating paper insertion.

[0032] In some embodiments, a rotating assembly (not shown) is provided at the bottom of the stator core 6, and the rotating assembly is used to drive the stator core 6 to rotate a certain angle around the axis to facilitate the paper insertion action on the next wire embedding slot of the stator core 6 to be inserted with paper.

[0033] In this embodiment, the first telescopic component 2, the second telescopic component 10, and the third telescopic component 14 can all be driven by a cylinder, a hydraulic cylinder, or a linear motor.

[0034] The working process of the insulating paper insertion device of this embodiment is as follows:

[0035] First, the stator core 6 to be inserted with paper is fixedly mounted on the rotating assembly, and then the paper feeding assembly 4 is driven by the third telescopic component 14 to move along the slide rail 12 to the discharge position of the insulating paper forming equipment (such as Figure 5 As shown), insert the formed insulating paper into the first channel 5 of the paper feeding assembly 4; then drive the paper feeding assembly 4 to move above the stator core 6 through the third telescopic component 14, so that the third channel is directly opposite to a wire embedding groove on the stator core 6 (such as Figure 1 Then the positioning plate 7 is driven downward by the second telescopic member 10, so that the second channel 8 is docked with the wire embedding groove on the stator core 6 (as shown in FIG. Figure 2 As shown); then, the first telescopic component 2 drives the paper insertion needle 3 to extend into the first channel 5 and the second channel 8 in sequence, and inserts the insulating paper into the wire embedding groove; after completing one paper insertion action, the first telescopic component 2 drives the paper insertion needle 3 to rise and pull out the first channel 5, and the second telescopic component 10 drives the positioning plate 7 to move upward; then, the rotating component drives the stator core 6 to rotate a certain angle (the angle between two adjacent wire embedding grooves) through the rotating component, so that the next wire embedding groove to be inserted in the stator core 6 rotates to the bottom of the second channel 8; then, the third telescopic component 14 drives the paper feeding component 4 to move along the slide rail 12 to the discharge position of the insulating paper forming equipment (as shown Figure 5 As shown), the above-mentioned paper insertion action is repeated until all the wire embedding grooves on the stator core 6 are inserted with insulating paper. With the insulating paper insertion device in this embodiment, it only takes 2.5 minutes to complete the insulating paper insertion process of a stator core 6, which greatly improves the efficiency of insulating paper insertion of the stator core.

[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, a person of ordinary skill in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some or all of the technical features therein can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should all be included in the scope of the claims and specification of the present application. In particular, as long as there is no contradiction or conflict, the various technical features mentioned in the embodiments can be combined in any way. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.

Claims

1. An insulating paper insertion device for a stator core, characterized in that: The invention comprises a bracket (1), on which at least one first telescopic component (2) is vertically mounted, and a paper inserting rod (3) is mounted at the bottom end of the telescopic rod of the first telescopic component (2); a paper feeding assembly (4) is mounted on the bracket (1), and the number of the paper feeding assemblies (4) corresponds to the number of the first telescopic components (2); a first channel (5) vertically penetrating the paper feeding assembly (4) is provided, and the internal contour of the first channel (5) matches the external contour of the insulating paper; the first telescopic component (2) is used to drive the paper inserting rod (3) to extend into the first channel (5) on the corresponding paper feeding assembly (4), so as to insert the insulating paper into the wire embedding groove of the stator core (6).

2. The insulating paper inserting device for a stator core according to claim 1, characterized in that: A positioning plate (7) is provided below the paper feeding assembly (4), and a second channel (8) is provided on the positioning plate (7) and runs vertically therethrough, and the second channel (8) matches the first channel (5); a guide shaft (9) is vertically mounted on the paper feeding assembly (4), and a guide hole matching the guide shaft (9) is provided on the positioning plate (7), and the positioning plate (7) is slidably matched with the guide shaft (9) of the paper feeding assembly (4) through the guide hole; a second telescopic component (10) is connected between the paper feeding assembly (4) and the positioning plate (7), and the second telescopic component (10) is used to drive the positioning plate (7) to move up and down along the guide shaft (9).

3. The insulating paper inserting device for a stator core according to claim 1, characterized in that: A guide sleeve (11) corresponding to the paper inserting needle (3) is vertically mounted on the bracket (1), the inner diameter of the guide sleeve (11) matches the outer diameter of the paper inserting needle (3), and the paper inserting needle (3) and the guide sleeve (11) are slidably matched.

4. The insulating paper inserting device for a stator core according to claim 1, characterized in that: A slide rail (12) is horizontally mounted on the bracket (1), a slider (13) is slidably mounted on the slide rail (12), and the paper feeding assembly (4) is fixedly connected to the slider (13); a third telescopic component (14) is horizontally mounted on the bracket (1), and the number of the third telescopic components (14) and the slide rail (12) corresponds to the number of the paper feeding assemblies (4); the end of the telescopic rod of the third telescopic component (14) is connected to the corresponding slider (13) through a connecting block (15), and the third telescopic component (14) is used to drive the paper feeding assembly (4) to linearly move along the slide rail (12).

5. The insulating paper inserting device for a stator core according to claim 1, characterized in that: A rotating assembly is provided at the bottom of the stator core (6), and the rotating assembly is used to drive the stator core (6) to rotate axially.

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