Grid potato leakage prevention and damage reduction device suitable for double-ridge potato harvester
By designing a grating strip anti-leaf potato and damage reduction device on the potato harvester, the problems of potato drop and mechanical damage during the harvesting process are solved, and the effect of reducing waste and increasing the bright potato rate is achieved.
Patent Information
- Application Number
- CN202421330418.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-12
AI Technical Summary
During the harvesting process of existing potato harvesters, potatoes are prone to fall from the gaps in the cut grass plate, resulting in waste. At the same time, the potatoes roll on the intermediate belt and collide with the belt clip, causing mechanical damage.
A grating strip anti-potato and damage-reducing device suitable for double-row potato harvesters is designed, including the main frame beam, left-cut grass plate, right-cut grass plate, middle baffle assembly and harvest chain grid strip. A harvest chain grid strip is installed behind the middle baffle assembly, and a special leather panel assembly is installed on the grid strip.
It effectively avoids potatoes rolling down from the gaps in the cutting pan, reduces waste during the harvesting process, and reduces the mechanical damage of potatoes on the intermediate belt, and increases the bright potato rate.
Smart Images

Figure CN222803431U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of potato harvesting machinery and equipment, and particularly relates to a bar potato leakage prevention and damage reduction device suitable for a double-ridge potato harvester. Background Art
[0002] Potato is one of the largest grain crops in my country. It is also an important dual-purpose crop for grain and vegetables, and an important industrial raw material. The planting area of potatoes in my country is extremely large, and now ranks first in the world. Potatoes are highly adaptable, can grow in various climatic conditions, and have high yields and are resistant to storage. These characteristics make them occupy an important position in agricultural production. At the same time, potatoes have high economic value, and their derivative products such as potato starch and French fries have a wide market demand, which further promotes their widespread planting in my country.
[0003] In the potato production process, harvesting is a very important link, but also a difficult part. The labor force accounts for more than one-third of the entire production process, and the operating cost accounts for more than 50% of the total production cost. At present, domestic potato harvesting machinery is still dominated by laying potato harvesters. However, due to the high price of large-scale combined harvesters, it is not price-friendly for ordinary farmers, and it is easy to cause mechanical damage to potatoes, so it is generally only used for starch potatoes.
[0004] At present, my country's laying potato harvesters generally install grass cutting discs in front of the harvesters to prevent potato seedlings and straw on the side ridges from causing congestion during harvesting. Therefore, multi-ridge potato harvesters need multiple sets of cutting discs when harvesting, which leads to a certain gap between the two sets of cutting discs. During the operation of the potato harvester, some potatoes will fall to the ground from the gaps in the cutting discs. The bars screen out the soil and leak it to the ground, burying the fallen potatoes. The soil is compacted by mechanical rollers, causing the potatoes to be pressed under the soil layer. It is difficult for subsequent workers to find the potatoes compacted by the soil when picking them up, resulting in a waste of potatoes. In order to increase the stability of the bar pitch, potato harvesters with a width exceeding a certain width generally need to install a belt. The plane formed between the belt and the bars cannot provide a large enough driving force for the potatoes, causing the potatoes to roll continuously on the middle belt and continuously collide with the middle belt clip, resulting in skin damage, which affects the skin breaking rate.
[0005] Therefore, in view of the shortcomings of the above scheme in actual production and implementation, it is revised and improved. At the same time, in the spirit and concept of seeking excellence, with the assistance of professional knowledge and experience, and after many ingenuity and experiments, the present utility model is created. A fence bar leakage prevention and damage reduction device suitable for a double-row potato harvester is provided to solve the above-mentioned problems. Utility Model Content
[0006] The utility model provides a device for preventing potato leakage and reducing damage of fence bars suitable for a double-ridge potato harvester, which solves the problems in the prior art.
[0007] The technical solution of the utility model is achieved as follows: a potato leakage prevention and damage reduction device for a double-row potato harvester, comprising: a main frame crossbeam of the harvester and a left grass cutting disc and a right grass cutting disc, the main frame crossbeam is equipped with a middle baffle assembly, the middle baffle assembly is in the gap between the left grass cutting disc and the right grass cutting disc, a harvesting chain grid is arranged behind the middle baffle assembly, and a special leather plate assembly is installed on the harvesting chain grid.
[0008] As a preferred embodiment, the middle baffle assembly includes a baffle seat, a first bolt group and a middle baffle clamping plate are provided at both ends of the baffle seat, the first bolt group cooperates with the baffle clamping plate to be connected to the main frame cross beam, the baffle seat is matched with a baffle connecting plate, a left baffle side ear plate and a right baffle side ear plate are provided on both sides of the baffle connecting plate, a first semi-circular head square diameter bolt is provided on the left baffle side ear plate and the right baffle side ear plate, the left baffle side ear plate and the right baffle side ear plate are connected to the baffle seat through the first semi-circular head square diameter bolt, a second bolt group is provided on the baffle connecting plate, and the baffle connecting plate is connected to the left baffle side ear plate and the right baffle side ear plate through the second bolt group.
[0009] As a preferred embodiment, a long slot hole is opened on the baffle seat, and the left baffle side ear plate and the right baffle side ear plate are fitted in the long slot hole. The left baffle side ear plate and the right baffle side ear plate can be adjusted left and right in the baffle seat, so as to facilitate the change of the position of the middle baffle assembly at the left baffle side ear plate and the right baffle side ear plate.
[0010] The left baffle side ear plate and the right baffle side ear plate are provided with arc-shaped slot holes, and the second bolt group is engaged in the arc-shaped slot holes in a non-tightening manner. The second bolt group can slide in the arc-shaped slot holes to adapt to harvesting angles under different conditions.
[0011] As a preferred embodiment, one end of the middle baffle assembly is equipped with a rubber plate mounting seat, and a third bolt group is provided on the rubber plate mounting seat. The third bolt group is connected to the baffle connecting plate in a non-tightening manner to achieve automatic angle adjustment of the rubber plate mounting seat under force.
[0012] As a preferred embodiment, the rubber plate mounting seat is matched with a rubber plate, a rubber fixing plate is arranged on the rubber plate, a second semicircular head square diameter bolt is arranged on the rubber fixing plate, the rubber fixing plate is fixed to the rubber plate mounting seat by the second semicircular head square diameter bolt, and two groups of long slot holes are opened on the rubber plate mounting seat corresponding to the second semicircular head square diameter bolt, and the long slot holes are used to realize the position adjustment of the rubber plate to adapt to different harvesting conditions.
[0013] As a preferred embodiment, a spring hook is installed on the retaining connecting plate, one end of the spring hook is matched with a nut, and the other end is installed with a first tension spring, and one end of the first tension spring is installed on the rubber plate mounting seat.
[0014] As a preferred embodiment, the spring hook extends upward to cooperate with the nut, and the extension length of the spring hook corresponds to adjusting the tension of the first tension spring on the rubber plate mounting seat.
[0015] As a preferred embodiment, the baffle connecting plate is equipped with a second tension spring, the other end of which is installed on the baffle seat, and multiple groups of small holes are opened on the side of the baffle connecting plate. The second tension spring is located in different small holes to change the tension.
[0016] As a preferred embodiment, a limit bolt group is installed at the bottom of the baffle connecting plate to prevent the first tension spring from tightening the rubber plate mounting seat too deeply, causing the rubber plate to warp.
[0017] As a preferred embodiment, the leather plate assembly includes an intermediate leather plate, and the harvesting chain bar includes bars. The intermediate leather plate is hung on the middle part of the bars by using glue hanging technology. The intermediate leather plate is tightly combined with the bars. Belts are provided at both ends of the bars. Pins, belt pins, and intermediate clips are provided on the belts. The intermediate leather plate and the bars cooperate to form an intermediate leather plate bar assembly, and the intermediate leather plate bar assembly is connected to the belt through pins, belt pins, and intermediate clips.
[0018] After adopting the above technical scheme, the beneficial effect of the utility model is as follows: the device cooperates with a potato harvester to prevent potatoes from rolling down from the gap between the two grass cutting discs, causing waste of potatoes during the harvesting process; secondly, the clear potato rate of the potato harvester is improved, and the phenomenon of mechanical damage to potatoes caused by continuous rolling of potatoes on the middle belt and continuous collision with the middle belt clip is prevented, thereby reducing the damage rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a structural front view of the middle baffle assembly of the utility model;
[0022] Figure 3This is a rear view of the structure of the middle baffle assembly of the utility model;
[0023] Figure 4 This is a schematic diagram of the structure of the position relationship between the middle skin plate and the grid bars of the utility model;
[0024] Figure 5 This is a schematic diagram of the structure of the cooperation relationship between the intermediate leather plate assembly and the chain row of the utility model;
[0025] In the figure, 1-main frame crossbeam; 2, middle baffle plate; 3, right grass cutting disc; 4, left grass cutting disc; 5, middle baffle assembly; 6, leather plate assembly; 7, harvesting chain assembly; 11-first bolt group; 12-baffle seat; 13-first semicircular head square diameter bolt; 14-left baffle side ear plate; 15-right baffle side ear plate; 16-nut; 17-baffle connecting plate; 18-fixing bolt; 19-second bolt group; 20-second tension spring; 21-third bolt group; 22-second semicircular head square diameter bolt; 23-rubber fixing plate; 24-rubber plate; 25-rubber plate mounting seat; 31-spring hook; 32-first tension spring; 33-limiting bolt group; 41-middle leather plate; 42-grid bar; 43-middle leather plate grid bar assembly; 44-pin piece; 45-belt pin; 46-middle clip; 47-belt. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] like Figure 1-5 As shown, a potato leakage prevention and damage reduction device for a double-row potato harvester is shown, comprising: a main frame crossbeam 1 of the harvester and a left grass cutting disc 4 and a right grass cutting disc 3, the main frame crossbeam 1 is equipped with a middle baffle assembly 5, the middle baffle assembly 5 is located in the gap between the left grass cutting disc 4 and the right grass cutting disc 3, a harvesting chain bar 7 is arranged behind the middle baffle assembly 5, and a special leather plate assembly 6 is installed on the harvesting chain bar 7.
[0028] Among them, the middle baffle assembly 5 includes a baffle seat 12, and the first bolt group 11 and the middle baffle clamping plate 2 are arranged at both ends of the baffle seat 12. The first bolt group 11 cooperates with the baffle clamping plate 2 to connect to the main frame crossbeam 1, and the baffle seat 12 is matched with a baffle connecting plate 17. The left baffle side ear plate 14 and the right baffle side ear plate 15 are arranged on both sides of the baffle connecting plate 17. The left baffle side ear plate 14 and the right baffle side ear plate 15 are provided with a first semi-circular head square diameter bolt 13. The left baffle side ear plate 14 and the right baffle side ear plate 15 are connected to the baffle seat 12 through the first semi-circular head square diameter bolt 13. A second bolt group 19 is arranged on the baffle connecting plate 17, and the baffle connecting plate 17 is connected to the left baffle side ear plate 14 and the right baffle side ear plate 15 through the second bolt group 19.
[0029] A long slot hole is opened on the baffle seat 12, and the left baffle side ear plate 14 and the right baffle side ear plate 15 are matched in the long slot hole.
[0030] The left baffle side ear plate 14 and the right baffle side ear plate 15 are provided with arc-shaped slots, and the second bolt group 19 is fitted into the arc-shaped slots in a non-tightening manner.
[0031] Among them, one end of the middle baffle assembly 5 is equipped with a rubber plate mounting seat 25, and a third bolt group 21 is arranged on the rubber plate mounting seat 25. The third bolt group 21 is connected to the baffle connecting plate 17 in a non-tightening manner to realize the automatic adjustment of the angle of the rubber plate mounting seat 25 under force.
[0032] Among them, the rubber plate mounting seat 25 is matched with a rubber plate 24, a rubber fixing plate 23 is arranged on the rubber plate 24, and a second semicircular head square diameter bolt 22 is arranged on the rubber fixing plate 23. The rubber fixing plate 23 is fixed to the rubber plate mounting seat 25 by the second semicircular head square diameter bolt 22, and two groups of long slot holes are opened on the rubber plate mounting seat 25 corresponding to the second semicircular head square diameter bolt 22.
[0033] The retaining connecting plate 17 is provided with a spring hook 31 , one end of the spring hook 31 is matched with a nut 16 , and the other end is provided with a first tension spring 32 , and one end of the first tension spring 32 is provided on the rubber plate mounting seat 25 .
[0034] The spring hook 31 extends upward to cooperate with the nut 16 , and the extension length of the spring hook 31 corresponds to adjusting the tension of the first tension spring 32 on the rubber plate mounting seat 25 .
[0035] Among them, a second tension spring 20 is installed on the baffle connecting plate 17, and the other end of the second tension spring 20 is installed on the baffle seat 12. Multiple groups of small holes are opened on the side of the baffle connecting plate 17. The second tension spring 20 is located in different small holes to change the tension.
[0036] A limit bolt group 33 is installed at the bottom of the baffle connecting plate 17 to prevent the first tension spring 32 from tightening the rubber plate mounting seat 25 too deeply, causing the rubber plate 24 to tilt up.
[0037] Among them, the leather plate assembly 6 includes an intermediate leather plate 41, and the harvesting chain bar 7 includes a bar 42. The intermediate leather plate 41 is hung on the middle part of the bar 42 by using glue hanging technology. The intermediate leather plate 41 is tightly combined with the bar 42. Belts 47 are provided at both ends of the bar 42. Pins 44, belt pins 45, and intermediate clips 46 are provided on the belts 47. The intermediate leather plate 41 and the bar 42 are combined to form an intermediate leather plate bar assembly 43. The intermediate leather plate bar assembly 43 is connected to the belt 47 through pins 44, belt pins 45, and intermediate clips 46.
[0038] Working principle: When in use, the tractor output shaft cooperates with the transmission parts to realize the rotation of the chain row. As the tractor three-point suspension drives the potato harvester forward, the depth-limiting wheel flattens the uneven soil surface. As the main frame crossbeam moves forward synchronously, the rotation of the grass cutting disc cuts the straw and soil on both sides of the ridge to form a relatively regular ridge. The digging shovel goes deep into the soil to dig out the potato-soil mixture and transport it to the chain row. Due to the presence of the middle baffle assembly, the potato-soil mixture is difficult to flow through the gap between the two cutting discs. The rotation of the chain row can provide support for the potato-soil mixture, and continuously push the potato-soil mixture near the middle of the belt backward for transportation. At this time, the potatoes will not roll forward along the middle belt due to the lack of a force point, and fall under the harvester to cause potato leakage.
[0039] In the description of the present utility model, it should be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In the description of the present utility model, unless otherwise specified and limited, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a mechanical connection or an electrical connection, or it can be the internal communication of two elements, it can be a direct connection, or it can be an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0040] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A device for preventing potato leakage and reducing damage to fence bars of a double-ridge potato harvester, comprising: The main frame crossbeam (1) and the left grass cutting disc (4) and the right grass cutting disc (3) of the harvester are characterized in that the main frame crossbeam (1) is equipped with a middle baffle assembly (5), the middle baffle assembly (5) is located in the gap between the left grass cutting disc (4) and the right grass cutting disc (3), and a harvesting chain grid (7) is arranged behind the middle baffle assembly (5), and a special leather plate assembly (6) is installed on the harvesting chain grid (7).
2. The device for preventing potato leakage and reducing damage of fence bars for a double-row potato harvester according to claim 1, characterized in that: The middle baffle assembly (5) comprises a baffle seat (12), two ends of which are provided with a first bolt group (11) and a middle baffle clamping plate (2), the first bolt group (11) and the baffle clamping plate (2) cooperate to connect the main frame cross beam (1), the baffle seat (12) is provided with a baffle connecting plate (17), both sides of the baffle connecting plate (17) are provided with a left baffle side ear plate (14) and a right baffle side ear plate (15), the left baffle side ear plate (14) and the right baffle side ear plate (15) are provided with a left baffle side ear plate (15), and the left baffle side ear plate (14) and the right baffle side ear plate (15) are provided with a left baffle side ear plate (14) and a right baffle side ear plate (15) respectively. A first semicircular head square diameter bolt (13) is arranged on the left baffle side ear plate (14) and the right baffle side ear plate (15); the left baffle side ear plate (14) and the right baffle side ear plate (15) are connected to the baffle seat (12) through the first semicircular head square diameter bolt (13); a second bolt group (19) is arranged on the baffle connecting plate (17); the baffle connecting plate (17) is connected to the left baffle side ear plate (14) and the right baffle side ear plate (15) through the second bolt group (19).
3. The device for preventing potato leakage and reducing damage of fence bars for a double-ridge potato harvester according to claim 2, characterized in that: The baffle seat (12) is provided with a long slot hole, and the left baffle side ear plate (14) and the right baffle side ear plate (15) are matched in the long slot hole; The left baffle side ear plate (14) and the right baffle side ear plate (15) are provided with arc-shaped slot holes, and the second bolt group (19) is matched in the arc-shaped slot holes in a non-tightening manner.
4. The device for preventing potato leakage and reducing damage of fence bars for a double-ridge potato harvester according to claim 1, characterized in that: One end of the middle baffle assembly (5) is matched with a rubber plate mounting seat (25), and a third bolt group (21) is arranged on the rubber plate mounting seat (25). The third bolt group (21) is connected to the baffle connecting plate (17) in a non-tightening manner, so as to realize automatic angle adjustment of the rubber plate mounting seat (25) under force.
5. The device for preventing potato leakage and reducing damage of fence bars for a double-ridge potato harvester according to claim 4, characterized in that: The rubber plate mounting seat (25) is matched with a rubber plate (24), a rubber fixing plate (23) is arranged on the rubber plate (24), a second semicircular head square diameter bolt (22) is arranged on the rubber fixing plate (23), the rubber fixing plate (23) is fixed to the rubber plate mounting seat (25) by the second semicircular head square diameter bolt (22), and two groups of long slot holes are opened on the rubber plate mounting seat (25) corresponding to the second semicircular head square diameter bolt (22).
6. The device for preventing potato leakage and reducing damage of fence bars for a double-ridge potato harvester according to claim 2, characterized in that: The baffle connecting plate (17) is provided with a spring hook (31), one end of the spring hook (31) is matched with a nut (16), and the other end is provided with a first tension spring (32), and one end of the first tension spring (32) is provided on a rubber plate mounting seat (25).
7. The device for preventing potato leakage and reducing damage of fence bars for a double-ridge potato harvester according to claim 6, characterized in that: The spring hook (31) extends upward to cooperate with the nut (16), and the extension length of the spring hook (31) corresponds to adjusting the tension of the first tension spring (32) on the rubber plate mounting seat (25).
8. The device for preventing potato leakage and reducing damage of fence bars for a double-ridge potato harvester according to claim 2, characterized in that: A second tension spring (20) is installed on the baffle connecting plate (17), and the other end of the second tension spring (20) is installed on the baffle seat (12). A plurality of groups of small holes are opened on the side of the baffle connecting plate (17), and the second tension spring (20) can change the tension when it is located in different small holes.
9. The device for preventing potato leakage and reducing damage of fence bars for a double-ridge potato harvester according to claim 2, characterized in that: A limit bolt group (33) is installed at the bottom of the baffle connecting plate (17) to prevent the first tension spring (32) from tightening the rubber plate mounting seat (25) too deeply, causing the rubber plate (24) to tilt.
10. The device for preventing potato leakage and reducing damage of fence bars for a double-row potato harvester according to claim 1, characterized in that: The leather plate assembly (6) includes an intermediate leather plate (41), and the harvesting chain bar (7) includes a bar (42). The intermediate leather plate (41) is hung on the middle part of the bar (42) by using a glue hanging technology. The intermediate leather plate (41) is tightly combined with the bar (42). Both ends of the bar (42) are equipped with a belt (47). The belt (47) is provided with a pin (44), a belt pin shaft (45), and an intermediate clip (46). The intermediate leather plate (41) and the bar (42) are matched to form an intermediate leather plate bar assembly (43). The intermediate leather plate bar assembly (43) is connected to the belt (47) by a pin (44), a belt pin shaft (45), and an intermediate clip (46).