Agricultural high-pressure micro-jet system

By using the design of high-pressure atomization nozzle and micro-spray pump in the high-pressure spray system, the problems of nozzles and pipeline blockage and small spray range in traditional systems are solved, and a larger range of spraying and higher liquid utilization are achieved.

CN222803536UActive Publication Date: 2025-04-29YINCHUAN BENNONG AGRICULTURAL MATERIALS PROFESSIONAL COOP
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Patent Information

Application Number
CN202421512862.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-04-29
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The nozzles and pipes of traditional high-pressure spray systems are prone to scale blockage, and the fixed installation of the nozzles leads to a small spray range and high cost of dispensing water.

Method used

A high-pressure micro-spraying system for agricultural agriculture is designed, using high-pressure atomization nozzle and micro-spraying pump. By setting a micro-spraying pump on the liquid supply hose to adjust the liquid outlet pressure of the nozzle to prevent blockage, and negative pressure is provided by the micro-spraying pump to prevent scale accumulation. The spray pipe is installed on the bracket to achieve a large spray range.

Benefits of technology

It effectively prevents the nozzle and pipeline blockage, increases the service life, achieves a large spray range and high liquid utilization rate, and reduces the cost of spraying water.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an agricultural high-pressure micro-spraying system which comprises a greenhouse body, dispensing equipment, an atomizing and spraying structure, a support and a high-pressure atomizing sprayer. The pesticide dispensing equipment is located on the outer side of the greenhouse main body and connected with the high-pressure atomization sprayer through a pipeline, the atomization pesticide spraying structure is arranged in the greenhouse main body and comprises a liquid supply hose, a spraying pipeline, a high-pressure atomization nozzle and a micro-spraying pump, and the spraying pipeline is supported in a suspended mode through a support longitudinally arranged in the greenhouse main body; a plurality of high-pressure atomizing nozzles are arranged on the atomizing pipeline at intervals in the length direction, the front end of the atomizing pipeline is connected with a high-pressure atomizing sprayer through a liquid supply hose, a liquid drainage valve is arranged on a pipeline at the tail end of the atomizing pipeline, and a micro-spraying pump is arranged on the liquid supply hose. The pesticide spraying device is good in pesticide saving effect, large in pesticide spraying range and good in pipeline and sprayer anti-blocking effect.
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Description

Technical Field

[0001] The utility model relates to the technical field of agricultural high-pressure spraying equipment, in particular to an agricultural high-pressure micro-spraying system. Background Art

[0002] The high-pressure spray system is a new type of greenhouse dust-proof, cooling and spraying system. Its principle is to use a high-pressure pump to pressurize water to 10-12Mpa, send it to the high pressure through the high-pressure pipeline, spray it out from the nozzle and collide with the solid to form water mist, create a good and fresh air, and achieve multiple functions such as dust reduction, humidification, and rapid and uniform spraying. It kills two birds with one stone and is practical and economical. The system has low cost, low operation and maintenance costs, and the control system can realize unmanned automatic control. It is now widely used in landscape landscaping, cooling and dust removal, deodorization and sterilization, plant irrigation and crop spraying.

[0003] At present, the nozzles of high-pressure spray systems are prone to scale in high-temperature environments in summer, and scale residues in the pipelines will clog the pipelines and nozzles. The nozzles are fixedly installed, and the spraying range is small. In addition, tap water is used for dispensing, which contains sand and gravel, which can easily cause the nozzles to become clogged. Purified water is also used for dispensing, and the cost of water for spraying is high. Utility Model Content

[0004] The utility model provides an agricultural high-pressure micro-spraying system, which solves the problems of the traditional high-pressure spraying system in which the nozzles and pipes are prone to scale blockage, the nozzles are prone to sediment accumulation, and the spraying range is small.

[0005] The utility model provides an agricultural high-pressure micro-spraying system, comprising a greenhouse main body, a dispensing device, an atomizing spraying structure, a bracket, and a high-pressure atomizing sprayer; the dispensing device is located outside the greenhouse main body, the dispensing device is connected to the high-pressure atomizing sprayer through a pipeline, the atomizing spraying structure is arranged inside the greenhouse main body, the atomizing spraying structure comprises a liquid supply hose, a spray pipeline, a high-pressure atomizing nozzle, and a micro-spraying pump, the spray pipeline is suspended by a bracket arranged longitudinally in the greenhouse main body, a plurality of high-pressure atomizing nozzles are arranged at intervals along the length direction of the spray pipeline, the front end of the spray pipeline is connected to the high-pressure atomizing sprayer through the liquid supply hose, the end of the spray pipeline is connected to one of the interfaces of a three-way joint, the other two interfaces of the three-way joint are respectively connected to a drain pipe and an exhaust pipe, a drain valve is arranged on the drain pipe, and a micro-spraying pump is arranged on the exhaust pipe.

[0006] Furthermore, the high-pressure atomizing nozzle includes a nozzle, a gasket, a first spring, a second spring, a water divider, a first spray body, a second spray body, and a filter element. The rear end of the nozzle is coaxially fixedly connected to the front end of the first spray body, the rear end of the first spray body is coaxially fixedly connected to the front end of the second spray body, the gasket is coaxially arranged in the inner cavity of the nozzle, the water divider is coaxially arranged at the rear end of the nozzle, a first spring is arranged between the water divider and the gasket, a filter element is arranged at the rear end of the water divider, a second spring is arranged between the front end of the filter element and the water divider, and the rear end of the filter element is elastically fixedly connected to the rear end of the second spray body.

[0007] Furthermore, the water divider includes a first cylinder, a first cone, a second cylinder, a third cylinder, and a fourth cylinder which are coaxially arranged in sequence from front to back, and a plurality of guide grooves are arranged on the outer wall of the third cylinder along the circumferential direction, and each guide groove is distributed in a curve and runs through the front and rear end surfaces of the third cylinder.

[0008] Furthermore, a plurality of fans are arranged on the bracket, and the air outlets of the fans are arranged downward.

[0009] Furthermore, the bracket includes a column and a support tube. The two columns are vertically arranged in the middle of the two ends of the greenhouse body, and the support tube is horizontally arranged at the upper ends of the two columns. An axle seat is arranged at the upper end of each column. The support tube is rotatably supported by the axle seat arranged at the upper end of the column. A driven gear is coaxially arranged at one end of the support tube, and a driving gear that can mesh with the driven gear is arranged below the driven gear. A driving motor is arranged on the column, and the driving gear is coaxially fixed on the output shaft of the driving motor.

[0010] Furthermore, the liquid supply hose is connected to the spray pipe via a liquid rotary joint.

[0011] It can be seen from the above technical solutions that the utility model provides an agricultural high-pressure micro-spraying system.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model uses a high-pressure atomizing sprayer to pressurize the liquid medicine in the mixing tank and then supplies the liquid medicine to the high-pressure atomizing nozzle for spraying through a spray pipe, and the spraying efficiency is high. By arranging a micro-spray pump on the liquid supply hose, the liquid outlet pressure of the high-pressure atomizing nozzle can be adjusted to prevent the nozzle from being damaged. The high-pressure atomizing nozzle will not be blocked. The negative pressure provided by the micro-spray pump can be used to extract the residual waste liquid in the high-pressure atomizing nozzle to prevent the generation of scale. The anti-blocking effect is good, and the service life of the high-pressure atomizing nozzle is increased. By installing the spray pipe on the bracket, a larger spraying range can be achieved, and the utilization rate of the liquid medicine is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solution of the utility model, the following is a brief introduction to the drawings required for use in the implementation cases. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0015] Figure 1 This is a schematic diagram of the overall structure of an agricultural high-pressure micro-spraying system proposed by the utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of a high-pressure atomizing nozzle of an agricultural high-pressure micro-spraying system proposed by the utility model;

[0017] Figure 3 This is a schematic diagram of the water distributor structure of a high-pressure atomizing nozzle of an agricultural high-pressure micro-spraying system proposed by the utility model;

[0018] Figure 4 This is a schematic diagram of the spray pipeline and installation structure of a high-pressure atomizing nozzle of an agricultural high-pressure micro-spraying system proposed by the utility model.

[0019] In the figure:

[0020] 1- Greenhouse body;

[0021] 2- Dispensing equipment;

[0022] 3-atomizing spray structure; 30-liquid rotary joint; 31-liquid supply hose; 32-spray pipeline; 33-high-pressure atomizing nozzle; 34-micro spray pump; 35-liquid discharge valve; 36-three-way joint; 37-drain pipe; 38-exhaust pipe; 301-first cylinder; 302-first truncated cone; 303-second cylinder; 304-third cylinder; 305-fourth cylinder; 306-guide groove; 321-spray pipe; 322-metal pipe joint; 331-nozzle; 332-gasket; 333-first spring; 334-second spring; 335-water distributor; 336-first spray body; 337-second spray body; 338-filter element;

[0023] 4- bracket; 40- fan; 41- column; 42- support tube; 43- shaft seat; 44- driven gear; 45- driving gear; 46- driving motor;

[0024] 5- High pressure atomizing sprayer. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings.

[0026] Embodiment 1:

[0027] See also Figure 1-4 , an agricultural high-pressure micro-spraying system, comprising a greenhouse body 1, a dispensing device 2, an atomizing spraying structure 3, a bracket 4, and a high-pressure atomizing sprayer 5; the dispensing device 2 is located outside the greenhouse body 1, and the liquid outlet of the dispensing device 2 is connected to the liquid inlet of the high-pressure atomizing sprayer 5 through a pipeline, and the atomizing spraying structure 3 is arranged inside the greenhouse body 1, and the atomizing spraying structure 3 comprises a liquid supply hose 31, a spray pipe 32, a high-pressure atomizing nozzle 33, and a micro-spraying pump 34, and the spray pipe 32 is suspended by the bracket 4 arranged longitudinally in the greenhouse body 1, and a plurality of high-pressure atomizing nozzles 33 are arranged at intervals along the length direction of the spray pipe 32, and the front end of the spray pipe 32 is connected to the liquid outlet of the high-pressure atomizing sprayer 5 through the liquid supply hose 31, and the end of the spray pipe 32 is connected to one of the interfaces of the three-way joint 36, and the other end of the three-way joint 36 is connected to the The two interfaces are connected to the drain pipe 37 and the exhaust pipe 38 respectively. The drain pipe 37 is provided with a drain valve 35, and the exhaust pipe 38 is provided with a micro-spray pump 34. The liquid in the mixing tank 21 is pressurized by the high-pressure atomizing sprayer 5 and then supplied to the high-pressure atomizing nozzle 33 for spraying through the spray pipe 32. The spraying efficiency is high. By arranging the micro-spray pump 34 on the liquid supply hose 31, the liquid outlet pressure of the high-pressure atomizing nozzle 33 can be adjusted to prevent the nozzle from being damaged. The high-pressure atomizing nozzle 33 will not be blocked. The negative pressure provided by the micro-spray pump 34 can be used to backwash the scale in the high-pressure atomizing nozzle 33 and the liquid supply hose 31, and the anti-blocking effect is good. The high-pressure atomizing nozzle 33 is prevented from being damaged and the service life of the high-pressure atomizing nozzle 33 is increased. By installing the spray pipe 32 on the bracket 4, a larger spraying range can be achieved and the utilization rate of the liquid is high.

[0028] In this embodiment, see Figure 4 The spray pipe 32 includes a plurality of spray pipes 321 , and two adjacent spray pipes 321 are connected end to end through a metal pipe joint 322 . The side wall of the metal pipe joint 322 is provided with a threaded interface which is threadedly connected and fixed to the high-pressure atomizing nozzle 33 .

[0029] In this embodiment, see Figure 2The high-pressure atomizing nozzle 33 includes a nozzle 331, a gasket 332, a first spring 333, a second spring 334, a water distributor 335, a first spray body 336, a second spray body 337, and a filter element 338. The nozzle 331 is in the shape of a circular tube. A radial boss is arranged inside the front end of the nozzle 331 along the circumferential direction. An internal thread is arranged inside the rear end of the nozzle 331. The gasket 332 is a circular sheet. The middle part of the gasket 332 is a conical trumpet water spray port protruding forward. The rear end of the nozzle 331 is the same as the front end of the first spray body 336. The second spray body 337 is fixedly connected with the shaft thread, the outer walls of both ends of the second spray body 337 are provided with external threads, the rear end of the first spray body 336 is fixedly connected with the front end of the second spray body 337 with a coaxial thread, the gasket 332 is coaxially arranged in the inner cavity of the nozzle 331, the rear end of the nozzle 331 is coaxially arranged with a water divider 335, and a first spring 333 is arranged between the water divider 335 and the gasket 332. The front end of the first spring 333 presses the gasket 332 around the radial boss rear end surface of the nozzle 331, and the rear end of the first spring 333 is sleeved on the water divider The water separator 335 is provided with a filter element 338 at the rear end thereof, the filter element 338 is a commercially available product, the rear end of the filter element 338 is a water inlet end, and the rear end and the side wall are used for water outlet, and a second spring 334 is provided between the front end of the filter element 338 and the water separator 335, and the front end of the second spring 334 is sleeved on the outer wall of the fourth cylinder 305 of the water separator 335 and is in contact with the rear end end of the third cylinder 304. On the surface, the rear end of the filter element 338 is elastically fixedly connected with the rear end of the second spray body 337. The second spray body 337 is in the shape of a circular tube. The inner wall of the front end of the second spray body 337 is provided with an internal thread which is threadedly connected with the rear end external thread of the second spray body 337. An annular sealing plate is provided on the inner wall of the center hole at the rear end of the second spray body 337. The rear end of the second spring 334 is elastically connected to the inner side surface of the annular sealing plate. The outer end surface of the annular sealing plate is connected with a threaded pipe joint and is threadedly sealed with the liquid spray port at the bottom of the spray pipe 32. The nozzle is easy to disassemble, replace and install.

[0030] In this embodiment, see Figure 3The water divider 335 includes a first cylinder 301, a first truncated cone 302, a second cylinder 303, a third cylinder 304, and a fourth cylinder 305 which are coaxially arranged from front to back. A plurality of guide grooves 306 are arranged on the outer wall of the third cylinder 304 along the circumferential direction. Each guide groove 306 is distributed in a curve and passes through the front and rear end surfaces of the third cylinder 304. Specifically, the diameters of the first cylinder 301, the fourth cylinder 305, the second cylinder 303, and the third cylinder 304 decrease in sequence. The front end diameter of the table 302 is the same as the diameter of the first cylinder 301, the rear end diameter of the first table 302 is the same as the diameter of the second cylinder 303, the diameter of the third cylinder 304 is the same as the inner diameter of the nozzle 331, the first spray body 336, and the second spray body 337 and is fitted through clearance. By setting a guide groove 306 on the outer wall of the third cylinder 304, the liquid medicine flowing through the water divider 335 forms a vortex in the nozzle 331, which can wash away the mud and sand accumulated in the nozzle 331 to prevent blockage in the nozzle 331.

[0031] In this embodiment, see Figure 1 A plurality of fans 40 are arranged on the bracket 4, and the exhaust ports of the fans 40 are arranged downward. The wind force of the fans 40 can increase the flow speed of the atomized medicine, so that the medicine reaches the plant leaves faster, and at the same time prevent the high temperature environment in the greenhouse from causing a large amount of evaporation to consume the medicine, resulting in a waste of medicine, and having a good effect of saving medicine.

[0032] In this embodiment, see Figure 1 The bracket 4 includes a column 41 and a support tube 42. The two columns 41 are vertically arranged in the middle of the two ends of the greenhouse body 1. The support tube 42 is horizontally arranged at the upper ends of the two columns 41. A shaft seat 43 is arranged on the upper end of each column 41. The support tube 42 is rotatably supported by the shaft seat 43 arranged on the upper end of the column 41. A driven gear 44 is coaxially arranged at one end of the support tube 42. A driving gear 45 that can mesh with the driven gear 44 is arranged below the driven gear 44. A driving motor 46 is arranged on the column 41. The driving gear 45 is coaxially fixed on the output shaft of the driving motor 46. The driving gear 45 is driven by the output shaft of the driving motor 46 to rotate. The driving gear 45 is meshed with the driven gear 44 to drive the support tube 42 to rotate on the shaft seat 43 by a certain angle, so that the wind direction of the fan 40 and the spraying direction of the high-pressure atomizing nozzle 33 can be changed, so that the spraying distance of the high-pressure atomizing nozzle 33 is increased, and a larger range of spraying can be achieved by continuously changing the blowing direction of the spraying direction.

[0033] In this embodiment, see Figure 1The liquid supply hose 31 is connected to the spray pipe 32 through a liquid rotary joint 30. The liquid rotary joint 30 is an existing commercially available pipe connector. The liquid supply hose 31 is rotatably connected to the spray pipe 32 through the liquid rotary joint 3, so that when the spray pipe 32 rotates a certain angle, the liquid supply hose 31 can still continue to supply liquid to the spray pipe 32.

[0034] In addition, by providing negative pressure in the spray pipe 32 through the micro-spray pump 34, the liquid in the nozzle 331 of the high-pressure atomizing nozzle 33 can flow back to the spray pipe 32, so as to backwash the filter element 338 of the high-pressure atomizing nozzle 33 and flush the scale on the inner wall of the spray pipe 32, thereby preventing the high-pressure atomizing nozzle 33 and the spray pipe 32 from being blocked.

[0035] The micro-spray pump 34 is an existing commercially available device, model ARP12DC12 / 24, with a working positive pressure of 8-10Bar and a working negative pressure of -85KPa.

[0036] It can be seen from the above technical solution that when in use, the liquid medicine in the mixing tank 21 is pressurized by the high-pressure atomizing sprayer 5 and then supplied to the high-pressure atomizing nozzle 33 for spraying through the spray pipe 32. The liquid medicine enters the high-pressure atomizing nozzle 33, is first filtered by the filter element 338, and then dispersedly guided into the nozzle 331 through the multiple guide grooves 306 arranged on the outer wall of the third cylinder 304 of the water separator 335 to form a vortex, and the accumulated sand or scale in the nozzle 331 is washed, and then the liquid medicine is sprayed out from the nozzle 331, and the liquid medicine is driven by the atomizing sprayer 5. The motor 46 drives its output shaft to drive the driving gear 45 to rotate. The driving gear 45 and the driven gear 4 are meshed with each other to drive the support tube 42 to rotate a certain angle on the shaft seat 43, so that the wind direction of the fan 40 and the spraying direction of the high-pressure atomizing nozzle 33 can be changed, so that the spraying distance of the high-pressure atomizing nozzle 33 is increased. After the spraying is completed, the micro-spray pump 34 provides negative pressure to the spray pipe 32, and the residual liquid in the spray pipe 32 is extracted and discharged from the drain pipe 37 to prevent the accumulation of liquid in the spray pipe 32 from generating scale and clogging the pipe.

[0037] Those skilled in the art will readily come up with other embodiments of the present invention after considering the specification and practicing the utility model disclosed herein. The present invention is intended to cover any variation, use or adaptation of the present invention, which follows the general principles of the present invention and includes common knowledge or customary technical means in the art that are not disclosed in the present invention. The specification and examples are to be regarded as exemplary only, and the true scope of the present invention is indicated by the claims.

[0038] It should be understood that the present invention is not limited to the precise structure described above and shown in the drawings, and various modifications and changes can be made without departing from its scope. The above-described embodiments of the present invention do not constitute a limitation on the scope of protection of the present invention.

Claims

1. An agricultural high pressure micro spraying system, characterized in that: The invention comprises a greenhouse body (1), a dispensing device (2), an atomizing spraying structure (3), a bracket (4), and a high-pressure atomizing sprayer (5); the dispensing device (2) is located outside the greenhouse body (1), the dispensing device (2) is connected to the high-pressure atomizing sprayer (5) through a pipeline, the atomizing spraying structure (3) is arranged inside the greenhouse body (1), the atomizing spraying structure (3) comprises a liquid supply hose (31), a spray pipe (32), a high-pressure atomizing nozzle (33), and a micro-spray pump (34); the spray pipe (32) passes through the inside of the greenhouse body (1) longitudinally The support (4) is suspended and supported, and a plurality of high-pressure atomizing nozzles (33) are arranged at intervals along the length direction of the spray pipe (32). The front end of the spray pipe (32) is connected to a high-pressure atomizing sprayer (5) through a liquid supply hose (31), and the end of the spray pipe (32) is connected to one of the interfaces of a three-way joint (36). The other two interfaces of the three-way joint (36) are respectively connected to a drain pipe (37) and an exhaust pipe (38). A drain valve (35) is arranged on the drain pipe (37), and a micro-spray pump (34) is arranged on the exhaust pipe (38).

2. The agricultural high-pressure micro-spraying system according to claim 1, characterized in that: The high-pressure atomizing nozzle (33) comprises a nozzle (331), a gasket (332), a first spring (333), a second spring (334), a water distributor (335), a first spray body (336), a second spray body (337), and a filter element (338); the rear end of the nozzle (331) is coaxially fixedly connected to the front end of the first spray body (336); the rear end of the first spray body (336) is coaxially fixedly connected to the front end of the second spray body (337); the gasket (332) A water divider (335) is coaxially arranged in the inner cavity of the nozzle (331), a water divider (335) is coaxially arranged at the rear end of the nozzle (331), a first spring (333) is arranged between the water divider (335) and the gasket (332), a filter element (338) is arranged at the rear end of the water divider (335), a second spring (334) is arranged between the front end of the filter element (338) and the water divider (335), and the rear end of the filter element (338) is elastically fixedly connected to the rear end of the second spray body (337).

3. The agricultural high-pressure micro-spraying system according to claim 2, characterized in that: The water distributor (335) comprises a first cylinder (301), a first truncated cone (302), a second cylinder (303), a third cylinder (304), and a fourth cylinder (305) which are coaxially arranged in sequence from front to back, and a plurality of guide grooves (306) are arranged on the outer wall of the third cylinder (304) along the circumferential direction, and each guide groove (306) is distributed in a curved shape and runs through the front and rear end surfaces of the third cylinder (304).

4. The agricultural high-pressure micro-spraying system according to claim 1, characterized in that: A plurality of fans (40) are arranged on the bracket (4).

5. The agricultural high-pressure micro-spraying system according to claim 4, characterized in that: The support (4) comprises a column (41) and a support tube (42), wherein the two columns (41) are vertically arranged at the middle of both ends of the greenhouse body (1), and the support tube (42) is horizontally arranged at the upper ends of the two columns (41), and an axle seat (43) is arranged at the upper end of each column (41), and the support tube (42) is rotatably supported by the axle seat (43) arranged at the upper end of the column (41), and a driven gear (44) is coaxially arranged at one end of the support tube (42), and a driving gear (45) that can mesh with the driven gear (44) is arranged below the driven gear (44), and a driving motor (46) is arranged on the column (41), and the driving gear (45) is coaxially fixed on the output shaft of the driving motor (46).

6. The agricultural high-pressure micro-spraying system according to claim 1, characterized in that: The liquid supply hose (31) is connected to the spray pipe (32) via a liquid rotary joint (30).