Novel biscuit forming machine with low reject ratio

By designing a new biscuit forming machine including auxiliary mold release components and limiting components, the problems of high defect rate of finished biscuits and low mold replacement efficiency are solved, and a more efficient production process and lower defect rate are achieved.

CN222803755UActive Publication Date: 2025-04-29SHANDONG GAOTANG HAOJIAJIA FOOD CO LTD
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Patent Information

Application Number
CN202421707624.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-04-29
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

When used, the existing biscuit forming equipment is easy to stick to the mold after drying, resulting in inconvenient demolding and the mold is easily damaged, increasing the defect rate; at the same time, different shapes of biscuits require different molds, and the existing equipment is inconvenient to disassemble and low efficiency.

Method used

A new biscuit forming machine including a mold base, a mold body, an auxiliary mold release assembly and a limit assembly is designed. The auxiliary mold release assembly achieves convenient mold release of biscuits through the cooperation of springs and movable rods; the limit assembly is designed with screws and limit plates to facilitate replacement of molds of different shapes.

Benefits of technology

It effectively reduces the defect rate of finished biscuits, improves the service life of the mold, simplifies the mold replacement process, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel biscuit forming machine with a low reject ratio, and relates to the technical field of biscuit processing. The die comprises a die base and a die body, a supporting rod is fixedly arranged on the upper surface of the die base, a top plate is fixedly arranged at the upper end of the supporting rod, an electric telescopic rod is fixedly arranged on the upper surface of the top plate, and the output end of the electric telescopic rod penetrates through the top plate and is provided with a pressing plate. After machining is completed, the driving motor can be started to drive the connecting rod to rotate, so that the protruding block can rotate, the protruding block jacks up the square plate after making contact with the arc-shaped block, the jacking block can move upwards through the movable rod, the square plate can be jacked up through the pressing plate, and the electric heating plate is arranged on the lower surface of the pressing plate. And when the convex block does not make contact with the arc-shaped block, the ejection block can return to the original position through the force of the spring, follow-up stripping is facilitated, and the rate of finished products is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of biscuit processing, in particular to a novel biscuit forming machine with a low defect rate. Background Art

[0002] The manufacturing process of biscuits is divided into several steps. First, the raw materials for producing biscuits are pretreated, then the pretreated raw materials are stirred, and then the stirred raw materials are placed in the biscuit molding mold to shape them. After shaping, they are baked. After baking, the surface of the finished product is sprayed with oil, and then it is packaged after cooling. The finished product is completed.

[0003] When the forming mold is in use, the biscuits are easily adhered to the mold after drying, which makes it very inconvenient to demould later and is prone to breakage, resulting in a high defective rate of the finished biscuits. In addition, different shapes of biscuits require different molds to make them. The existing biscuit forming equipment is inconvenient to disassemble the mold during use, resulting in low efficiency, which greatly affects the production efficiency. In view of the above problems, the inventor proposes a new biscuit forming machine with a low defective rate to solve the above problems. Utility Model Content

[0004] In order to solve the problem that when the forming mold is in use, the biscuits are easily adhered to the mold after drying, which makes it very inconvenient to demould later and is prone to damage, resulting in a high defective rate of the finished biscuits, and different shapes of biscuits require different molds to make. The existing biscuit forming equipment is inconvenient to disassemble the mold when in use, resulting in low efficiency and greatly affecting the production efficiency. The purpose of the utility model is to provide a new biscuit forming machine with a low defective rate.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions: a new biscuit forming machine with low defective rate, including a mold base and a mold body, a support rod is fixedly provided on the upper surface of the mold base, a top plate is fixedly provided on the upper end of the support rod, an electric telescopic rod is fixedly provided on the upper surface of the top plate, the output end of the electric telescopic rod passes through the top plate, a pressing plate is provided on the output end of the electric telescopic rod, the pressing plate and the outer surface of the support rod are slidably fitted, an electric heating plate is fixedly provided on the lower surface of the pressing plate, a mold groove is opened on the upper surface of the mold base, the electric heating plate and the inner surface of the mold groove are movably fitted, the mold body and the inner surface of the mold groove are movably contacted, an auxiliary demoulding component is connected in the mold base, and a limiting component is connected on the mold base;

[0006] The auxiliary demoulding component includes a fixed groove, which is opened inside the mold base. A spring is fixedly provided on the inner surface of the fixed groove. There are several springs, and the spring array is distributed between the fixed groove and the square plate. A square plate is fixedly provided on the upper end of the spring. The square plate slides and fits with the inner surface of the fixed groove. A movable rod is fixedly provided on the upper surface of the square plate. There are several movable rods, and the movable rod array is distributed on the upper surface of the square plate. The movable rod movably passes through the mold groove. A top block is fixedly provided on the upper end of the movable rod. The top block movably fits with the inner surface of the mold body. An arc block is fixedly provided on the lower surface of the square plate. A circular groove is opened inside the mold base. There are two circular grooves, and the circular grooves are symmetrically arranged inside the mold base. A driving motor is fixedly provided inside the circular groove. A connecting rod is provided at the output end of the driving motor. The connecting rod passes through the fixed groove. A convex block is fixedly provided at the other end of the connecting rod. The convex block is in rotational contact with the arc block.

[0007] Preferably, the limiting assembly includes a connecting plate, which is fixedly connected to one side of the mold body and is in active contact with the inner surface of the mold groove. A square groove is provided on the upper surface of the mold base. A screw is rotatably provided on the inner surface of the square groove. A slide plate is threadedly sleeved on the outer surface of the screw. The slide plate is slidably fitted with the inner surface of the square groove. A limiting plate is fixedly provided on one side of the slide plate. The limiting plate is movably fitted with the connecting plate. A round rod is fixedly provided at one end of the screw. A notch is provided on the outer surface of the disc. There are several notches and the notches are arranged in a ring shape on the outer surface of the disc. A disc is fixedly provided on the other end of the round rod. A lifting rod is fixedly provided on the upper surface of the connecting plate. The disc passes through the upper surface of the mold base.

[0008] Compared with the prior art, the beneficial effects of the utility model are:

[0009] 1. After the processing of the utility model is completed, the driving motor can be started to drive the connecting rod to rotate, so that the convex block can rotate, and the convex block can lift the square plate after contacting the arc block, and the top block can be moved upward by the movable rod, so that the biscuits after processing can be ejected. When the convex block is not in contact with the arc block, the top block can be returned to its original position by the force of the spring, which is convenient for subsequent material removal and improves the yield rate;

[0010] 2. The utility model can place the mold body into the mold groove, and the connecting plate is also fitted with the inner surface of the mold groove. Then, the round rod can be driven to rotate by turning the disc, so that the screw can rotate, and the limiting plate on the outer surface of the screw moves. After the limiting plate and the connecting plate are fitted, the mold body can be limited, so that different molds can be replaced conveniently and biscuits of different shapes can be produced. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0012] Figure 1 It is a schematic diagram of the structure of the utility model.

[0013] Figure 2 This is a schematic diagram of the mold groove structure of the utility model.

[0014] Figure 3 This is a schematic diagram of the cross-sectional structure of the mold base of the utility model.

[0015] Figure 4 For this utility model Figure 3 Enlarged structural diagram at A in the middle.

[0016] Figure 5 This is a schematic diagram of the structure of the limit assembly of the utility model.

[0017] Figure 6 For this utility model Figure 5 Enlarged structural diagram at B in the middle.

[0018] In the figure: 1. mold base; 11. support rod; 12. top plate; 13. electric telescopic rod; 14. pressure plate; 15. electric heating plate; 16. mold groove; 2. mold body; 3. limit assembly; 31. connecting plate; 32. square groove; 33. screw; 34. slide plate; 341. limit plate; 35. round rod; 36. disc; 37. notch; 38. lifting rod; 4. auxiliary demoulding assembly; 41. fixed groove; 42. spring; 43. square plate; 431. arc block; 44. movable rod; 45. top block; 46. round groove; 47. drive motor; 48. connecting rod; 49. bump. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Embodiment 1: Figure 1-6As shown, the utility model provides a novel biscuit forming machine with low defective rate, including a mold base 1 and a mold body 2, a support rod 11 is fixedly provided on the upper surface of the mold base 1, a top plate 12 is fixedly provided on the upper end of the support rod 11, an electric telescopic rod 13 is fixedly provided on the upper surface of the top plate 12, the output end of the electric telescopic rod 13 passes through the top plate 12, a pressing plate 14 is provided on the output end of the electric telescopic rod 13, the pressing plate 14 is slidably fitted with the outer surface of the support rod 11, an electric heating plate 15 is fixedly provided on the lower surface of the pressing plate 14, a mold groove 16 is opened on the upper surface of the mold base 1, the electric heating plate 15 is movably fitted with the inner surface of the mold groove 16, the mold body 2 is movably in contact with the inner surface of the mold groove 16, an auxiliary demoulding component 4 is connected in the mold base 1, and a limiting component 3 is connected on the mold base 1, the pressing plate 14 can be moved downward by starting the electric telescopic rod 13, and the electric heating plate 15 is in contact with the mold body 2, so that the biscuits can be dried;

[0021] The auxiliary demoulding component 4 includes a fixed groove 41, which is opened inside the mold base 1. A spring 42 is fixedly provided on the inner surface of the fixed groove 41. A square plate 43 is fixedly provided on the upper end of the spring 42. The square plate 43 is slidably fitted with the inner surface of the fixed groove 41. A movable rod 44 is fixedly provided on the upper surface of the square plate 43. There are a plurality of movable rods 44, and the movable rods 44 are arranged in an array on the upper surface of the square plate 43 to assist in demoulding. The movable rod 44 movably penetrates the mold groove 16. A top block 45 is fixedly provided on the upper end of the movable rod 44. The top block 45 is movably fitted with the inner surface of the mold body 2. An arc block 431 is fixedly provided on the lower surface of the square plate 43. A circular groove 4 is opened inside the mold base 1. 6. A driving motor 47 is fixedly arranged inside the circular groove 46. A connecting rod 48 is arranged at the output end of the driving motor 47. The connecting rod 48 passes through the fixed groove 41. A convex block 49 is fixedly arranged at the other end of the connecting rod 48. The convex block 49 is in rotational contact with the arc block 431. After the processing is completed, the driving motor 47 can be started to drive the connecting rod 48 to rotate, so that the convex block 49 can rotate. After the convex block 49 contacts the arc block 431, the square plate 43 is lifted up. The ejecting block 45 can be moved upward by the movable rod 44, so that the biscuits after the processing can be ejected. When the convex block 49 is not in contact with the arc block 431, the ejecting block 45 can be returned to its original position by the force of the spring 42, which is convenient for subsequent material removal and improves the yield rate.

[0022] A plurality of springs 42 are provided, and the springs 42 are distributed in an array between the fixing slot 41 and the square plate 43 .

[0023] By adopting the above technical solution, the resilience is improved.

[0024] There are two circular grooves 46 , and the circular grooves 46 are symmetrically arranged inside the mold base 1 .

[0025] By adopting the above technical solution, the auxiliary drive motor 47 rotates synchronously.

[0026] The outer surface of the disk 36 is provided with a plurality of notches 37 , and the notches 37 are arranged in a circular array on the outer surface of the disk 36 .

[0027] By adopting the above technical solution, the disc 36 can be rotated conveniently.

[0028] A lifting rod 38 is fixedly provided on the upper surface of the connecting plate 31 .

[0029] By adopting the above technical solution, the mold body 2 is assisted to move.

[0030] Embodiment 2: Figure 1 As shown, the limit assembly 3 includes a connecting plate 31, which is fixedly connected to one side of the mold body 2 and is in active contact with the inner surface of the mold groove 16. A square groove 32 is provided on the upper surface of the mold base 1. A screw 33 is rotatably provided on the inner surface of the square groove 32. A slide plate 34 is threadedly sleeved on the outer surface of the screw 33. The slide plate 34 is slidably fitted with the inner surface of the square groove 32. A limit plate 341 is fixedly provided on one side of the slide plate 34. The limit plate 341 is movably fitted with the connecting plate 31. A round rod 35 is fixedly provided at one end of the screw 33. A disc 36 is fixedly provided at the other end of the rod 35. The disc 36 passes through the upper surface of the mold base 1. The mold body 2 can be placed into the mold groove 16, and the connecting plate 31 also fits with the inner surface of the mold groove 16. Then, the round rod 35 can be driven to rotate by turning the disc 36, so that the screw 33 can be rotated, and the limiting plate 341 on the outer surface of the screw 33 moves. After the limiting plate 341 fits with the connecting plate 31, the mold body 2 can be limited, so as to facilitate the replacement of different molds and the production of biscuits of different shapes.

[0031] Working principle: When the utility model is used, the mold body 2 can be placed into the mold groove 16, and the connecting plate 31 also fits with the inner surface of the mold groove 16. Then, the round rod 35 can be driven to rotate by turning the disc 36, so that the screw 33 can rotate, and the limiting plate 341 on the outer surface of the screw 33 moves. After the limiting plate 341 fits with the connecting plate 31, the mold body 2 can be limited, so that different molds can be replaced conveniently, and biscuits of different shapes can be produced. The processing groove on the mold groove 16 fits with the top block 45, and then biscuit raw materials can be added to the inside, and then By starting the electric telescopic rod 13, the pressing plate 14 can be moved downward, and the electric heating plate 15 can contact the mold body 2, so that the biscuits can be dried. After the processing is completed, the driving motor 47 can be started to drive the connecting rod 48 to rotate, so that the protrusion 49 can rotate. After the protrusion 49 contacts the arc block 431, the square plate 43 is lifted up. The top block 45 can be moved upward by the movable rod 44, so that the biscuits after processing can be ejected. When the protrusion 49 is not in contact with the arc block 431, the top block 45 can be returned to its original position by the force of the spring 42, which is convenient for subsequent material removal and improves the yield rate.

[0032] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A novel biscuit forming machine with a low defect rate, comprising a mold base (1) and a mold body (2), characterized in that: A support rod (11) is fixedly provided on the upper surface of the mold base (1), a top plate (12) is fixedly provided on the upper end of the support rod (11), an electric telescopic rod (13) is fixedly provided on the upper surface of the top plate (12), the output end of the electric telescopic rod (13) passes through the top plate (12), a pressing plate (14) is provided on the output end of the electric telescopic rod (13), the pressing plate (14) is slidably fitted with the outer surface of the support rod (11), an electric heating plate (15) is fixedly provided on the lower surface of the pressing plate (14), a mold groove (16) is provided on the upper surface of the mold base (1), the electric heating plate (15) is movably fitted with the inner surface of the mold groove (16), the mold body (2) is in movably contact with the inner surface of the mold groove (16), an auxiliary demoulding component (4) is connected inside the mold base (1), and a limiting component (3) is connected to the mold base (1); The auxiliary demoulding component (4) comprises a fixing groove (41), wherein the fixing groove (41) is arranged inside the mold base (1), a spring (42) is fixedly arranged on the inner surface of the fixing groove (41), a square plate (43) is fixedly arranged on the upper end of the spring (42), the square plate (43) is slidably fitted with the inner surface of the fixing groove (41), a movable rod (44) is fixedly arranged on the upper surface of the square plate (43), the movable rod (44) movably passes through the mold groove (16), and a top block (45) is fixedly arranged on the upper end of the movable rod (44). The top block (45) is movably fitted with the inner surface of the mold body (2); an arc block (431) is fixedly provided on the lower surface of the square plate (43); a circular groove (46) is provided inside the mold base (1); a driving motor (47) is fixedly provided inside the circular groove (46); a connecting rod (48) is provided at the output end of the driving motor (47); the connecting rod (48) passes through the fixing groove (41); a convex block (49) is fixedly provided at the other end of the connecting rod (48); and the convex block (49) is in rotational contact with the arc block (431).

2. A novel biscuit forming machine with low defect rate as claimed in claim 1, characterized in that: The limiting assembly (3) comprises a connecting plate (31), which is fixedly connected to one side of the mold body (2) and is in active contact with the inner surface of the mold groove (16). The upper surface of the mold base (1) is provided with a square groove (32), the inner surface of the square groove (32) is rotatably provided with a screw rod (33), the outer surface of the screw rod (33) is threadedly sleeved with a slide plate (34), the slide plate (34) is slidably fitted with the inner surface of the square groove (32), a limiting plate (341) is fixedly provided on one side of the slide plate (34), the limiting plate (341) is movably fitted with the connecting plate (31), one end of the screw rod (33) is fixedly provided with a round rod (35), the other end of the round rod (35) is fixedly provided with a disc (36), and the disc (36) passes through the upper surface of the mold base (1).

3. A novel biscuit forming machine with low defect rate as claimed in claim 1, characterized in that: A plurality of springs (42) are provided, and the springs (42) are distributed in an array between the fixing groove (41) and the square plate (43).

4. A novel biscuit forming machine with low defect rate as claimed in claim 1, characterized in that: Two circular grooves (46) are provided, and the circular grooves (46) are symmetrically arranged inside the mold base (1).

5. A novel biscuit forming machine with low defect rate as claimed in claim 1, characterized in that: A plurality of movable rods (44) are provided, and the movable rods (44) are distributed in an array on the upper surface of the square plate (43).

6. A novel biscuit forming machine with low defect rate as claimed in claim 2, characterized in that: The outer surface of the disc (36) is provided with a notch (37).

7. A novel biscuit forming machine with low defect rate as claimed in claim 2, characterized in that: A lifting rod (38) is fixedly provided on the upper surface of the connecting plate (31).

8. A novel biscuit forming machine with low defect rate as claimed in claim 6, characterized in that: A plurality of notches (37) are provided, and the notches (37) are arranged in a circular array on the outer surface of the disc (36).