Atomizer heating structure and atomizer

By designing the step grooves and connection parts in the atomizer heating structure, the safety hazards existing in the traditional connection method are solved, the stable connection between the electrodes and the heating parts is achieved, and the environmental protection and safety and production efficiency of the product are improved.

CN222803887UActive Publication Date: 2025-04-29SHENZHEN ZHIYUAN ZHICHUANG TECH CO LTD
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Patent Information

Application Number
CN202420823776.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-04-29
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

There are safety hazards in the connection between the heating parts of the existing atomizer and the electrode. Laser welding will damage the electrode plating layer, while glue sealing will have environmental protection and safety problems.

Method used

A heat generating structure of atomizer is designed, and the step groove and connection part are provided in the shell to make the electrode and the connection part of the heating element conflict, thereby achieving stable connection and avoiding the safety problems of traditional welding and glue sealing.

Benefits of technology

The stable connection between the electrode and the heating element is achieved, avoiding the release of heavy metal nickel and environmental protection and safety issues. The connection method is convenient and reliable, and is suitable for automated production.

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Abstract

The utility model relates to the technical field of atomizers, in particular to an atomizer heating structure and an atomizer, and the atomizer heating structure comprises a shell which is provided with a mounting hole and comprises a first half shell and a second half shell; the electrode is arranged in the mounting hole in a penetrating manner; the heating element is mounted in the shell and comprises a heating part and a connecting part, the heating part is connected with the connecting part, a first step groove is formed in the first half shell, a second step groove is formed in the second half shell and communicated with the mounting hole, and at least one part of the connecting part is arranged in the first step groove; and at least one part of the connecting part is arranged in the second step groove, so that the connecting part is propped against the electrode. By changing the connection mode of the heating element and the electrode, the traditional welding and lead-out connection mode is changed, the automatic production is facilitated, the connection mode is convenient and reliable, the problems of heavy metal nickel release and environmental protection safety caused by the traditional welding mode are perfectly solved, and the productivity is also favorably improved.
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Description

Technical Field

[0001] The present application relates to the technical field of atomizers, and in particular to an atomizer heating structure and an atomizer. Background Art

[0002] With the rapid development of the atomizer market, more and more innovative technologies are being applied to atomizer products to enhance user experience and product performance. As an electronic product that replaces traditional cigarettes, the heating structure of electronic cigarettes is a vital component. The heating structure of traditional electronic cigarettes usually includes components such as heating wires, heating cores, and heating bodies, which heat the smoke oil to generate atomized gas for users to inhale. Among them, heating control technology has always been one of the research hotspots in the field of atomizers. The heating control of traditional atomizers mainly controls the temperature of the heating element by adjusting the voltage or power. The heating element, as a heating element, plays a vital role in the heating process of the smoke oil (atomizer liquid).

[0003] Currently, most existing atomizers use laser welding to connect the heating element and the electrode, or lead the heating element out of the atomizing chamber and connect the power supply outside the atomizing chamber. However, laser welding will damage the electroplating layer of the electrode, causing safety issues such as the release of metal nickel; and leading the heating element out of the atomizing chamber requires the use of glue to seal the pin hole, which has hidden dangers in terms of environmental safety. Utility Model Content

[0004] Based on this, it is necessary to provide an atomizer heating structure and an atomizer to address the problem of inconvenient connection between the existing heating element and the electrode.

[0005] According to one aspect of the present application, an atomizer heating structure is provided, comprising:

[0006] A shell having a mounting hole, wherein the shell comprises a first half shell and a second half shell;

[0007] An electrode, passing through the mounting hole;

[0008] A heating element is installed in the shell, and the heating element includes a heating part and a connecting part. The heating part is connected to the connecting part. A first step groove is opened in the first half shell, and a second step groove is opened in the second half shell. The second step groove is connected to the mounting hole. A part of the connecting part is arranged in the first step groove, and the other part is arranged in the second step groove, so that the connecting part is in conflict with the electrode.

[0009] In one embodiment, along the axial direction of the shell, the length of the connecting portion is greater than the length of the first step groove; along the thickness direction of the heating portion, the length of the connecting portion is greater than the length of the first step groove.

[0010] In one embodiment, the first half shell and the second half shell jointly clamp the connecting portion, and the connecting portion is in contact with the inner walls of the first step groove and the second step groove.

[0011] In one of the embodiments, a support base is disposed in the shell, and the support base is used to support the heating element.

[0012] In one embodiment, a protrusion is provided on the shell, a first groove is formed on the support seat, and a second groove is formed on the heating element. Both the first groove and the second groove match the protrusion so that the protrusion can be inserted into the first groove and the second groove.

[0013] In one embodiment, the first half shell and the second half shell are detachably connected.

[0014] In one of the embodiments, a slot is provided on the first half shell, and a block is provided on the second half shell. The block cooperates with the slot to achieve the engagement of the first half shell and the second half shell.

[0015] In one of the embodiments, a sealing sleeve is provided on the housing.

[0016] According to another aspect of the present application, an atomizer is also provided, comprising an atomizer heating structure as described above, and also comprising an oil cup shell and a base, wherein the second half shell is arranged on the base, the oil cup shell is connected to the base, and an accommodating cavity is opened in the oil cup shell, and the accommodating cavity is used to accommodate the shell.

[0017] In one of the embodiments, a connecting block is disposed on the base, a connecting groove is opened on the oil cup shell, and the connecting block is inserted into the connecting groove.

[0018] The above-mentioned atomizer heating structure and atomizer change the connection method between the heating element and the electrode by setting a connecting part, which is in contact with the electrode, changing the traditional welding and lead-out connection method, and using the base and the support seat to press the heating element to achieve the connection between the electrode and the heating element. This is conducive to automated production, and the connection method is convenient and reliable, which perfectly improves the heavy metal nickel release and environmental safety problems caused by traditional welding methods, and also helps to improve production capacity. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 Schematic diagram of the overall structure of the atomizer in the embodiment of the present application.

[0020] Figure 2 This is an exploded view of the atomizer in the embodiment of the present application.

[0021] Figure 3This is an exploded view of the heating structure of the atomizer in the embodiment of the present application.

[0022] Figure 4 This is an internal cross-sectional view of the heating structure of the atomizer in the embodiment of the present application.

[0023] Figure 5 for Figure 4 Enlarged view of point A in the middle.

[0024] Reference numerals:

[0025] 10. Oil cup shell; 110. Connecting groove; 120. Accommodating cavity; 20. Base; 210. Connecting block; 220. Mounting hole; 2230. Accommodating groove; 30. Shell; 310. Mounting cavity; 320. First half shell; 3210. Slot; 330. Second half shell; 3310. Block; 3311. Inclined surface; 3320. Protrusion; 350. Support seat; 3510. First groove; 360. First step groove; 370. Second step groove; 40. Electrode; 410. Limiting piece; 50. Heater; 510. Connecting part; 520. Heater; 5210. Second groove; 60. Oil guide cotton; 70. Sealing sleeve. DETAILED DESCRIPTION

[0026] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.

[0027] In the description of the present application, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. appear, the orientation or position relationship indicated by these terms is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.

[0028] In addition, if the terms "first" or "second" appear, these terms are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of this application, if the term "plurality" appears, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0029] In this application, unless otherwise clearly specified and limited, if the terms "installed", "connected", "connected", "fixed" and the like appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.

[0030] In the present application, unless otherwise clearly specified and limited, if there is a description that a first feature is "above" or "below" a second feature, etc., or similar descriptions appear, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0031] It should be noted that if an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. If an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. If any, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in this application are for illustrative purposes only and do not represent the only implementation method.

[0032] With the rapid development of the atomizer market, more and more innovative technologies are being applied to atomizer products to improve user experience and product performance. Among them, heating control technology has always been one of the research hotspots in the field of atomizers. The heating control of traditional atomizers mainly controls the temperature of the heating element by adjusting the voltage or power. The heating element, as a heating element, plays a vital role in the heating process of the e-liquid (atomizer liquid).

[0033] Currently, most existing atomizers use laser welding to connect the heating element and the electrode, or lead the heating element out of the atomizing chamber and connect the power supply outside the atomizing chamber. However, laser welding will damage the electroplating layer of the electrode, causing safety issues such as the release of metal nickel; and leading the heating element out of the atomizing chamber requires the use of glue to seal the pin hole, which has hidden dangers in terms of environmental safety.

[0034] To this end, the present application provides an atomizer heating structure and an atomizer. The atomizer heating structure achieves a stable connection between the electrode and the heating element by changing the connection mode between the heating element and the electrode. The atomizer heating structure and the structure of the atomizer in the present application are described below. This embodiment is only used as an example and does not limit the technical scope of the present application.

[0035] See also Figure 1 and Figure 2 , Figure 1 The schematic diagram of the structure of the atomizer in one embodiment of the present application is shown. The atomizer provided in one embodiment of the present application includes an atomizer heating structure and an oil cup shell 10. A base 20 is provided on the atomizer heating structure, and the oil cup shell 10 is detachably connected to the base 20. A connecting block 210 is fixed on the base 20, and a connecting groove 110 is provided on the oil cup shell 10. The connecting block 210 is inserted into the connecting groove 110 to realize the clamping connection between the base 20 and the oil cup shell 10.

[0036] Furthermore, the side of the connecting block 210 facing the oil cup shell 10 is tilted downward relative to the horizontal plane, which can facilitate the connecting block 210 to be inserted into the connecting groove 110 during installation, so as to achieve a better connection effect and facilitate installation and removal. It is not difficult to understand that in other embodiments, the oil cup shell 10 and the base 20 can also be connected by other methods such as magnetic attraction, which is not limited here.

[0037] See also Figure 1 and Figure 2 The oil cup shell 10 is provided with a receiving cavity 120, and the atomizer heating structure is arranged in the receiving cavity 120. The atomizer heating structure includes a shell 30 and an electrode 40. The base 20 is provided with a mounting hole 220. There are two mounting holes 220. The mounting holes 220 are arranged along the axial direction of the shell 30 ( Figure 2 There are two electrodes 40, each of which is inserted into the mounting hole 220.

[0038] The base 20 is also provided with a receiving groove 2230, which is connected to the mounting hole 220. The receiving groove 2230 is specifically a waist-shaped groove in this embodiment. A limiting piece 410 is fixed to one end of the electrode 40 away from the oil cup shell 10. The limiting piece 410 is specifically a waist-shaped structure in this embodiment. The receiving groove 2230 matches the limiting piece 410, and the receiving groove 2230 is used for the limiting piece 410 to be inserted. The electrode 40 can be limited by providing the limiting piece 410, and the flatness of the outer surface of the base 20 can be ensured by providing the receiving groove 2230, so as to achieve a better installation effect and facilitate use.

[0039] See also Figure 3 The housing 30 includes a first half shell 320 and a second half shell 330. The second half shell 330 is fixedly connected to the base 20. Specifically, the second half shell 330 and the base 20 are integrally formed. The first half shell 320 and the second half shell 330 are detachably connected. A slot 3210 is provided on the first half shell 320. A block 3310 is fixed on the second half shell 330. The block 3310 cooperates with the slot 3210 to achieve the engagement of the first half shell 320 and the second half shell 330. In this embodiment, the block 3310 is arranged in the length direction ( Figure 3 There are at least two card blocks 3310, and two adjacent card blocks 3310 are arranged at intervals. The number of card slots 3210 corresponds to the card blocks 3310, so as to achieve a better snap connection effect. In other embodiments, the number of card blocks 3310 and card slots 3210 can also be set according to the size of the atomizer heating structure, which is not limited here.

[0040] It is not difficult to understand that a slope 3311 is provided on the side of the block 3310 close to the first half shell 320, and the slope 3311 is inclined relative to the horizontal plane toward the side close to the first half shell 320, so as to facilitate the block 3310 to be inserted into the slot 3210 on the first half shell 320, thereby facilitating the connection between the first half shell 320 and the second half shell 330, and the connection effect is good.

[0041] In some embodiments, the first half shell 320 and the second half shell 330 may also be connected by magnetic connection, plug-in connection or other connection methods, which are not limited here.

[0042] See also Figure 3A mounting cavity 310 is provided between the first half shell 320 and the second half shell 330, a support seat 350 is provided in the mounting cavity 310, and the support seat 350 is specifically made of silicone material in this embodiment, a convex block 3320 is fixed on the second half shell 330, a first groove 3510 is provided on the support seat 350, the convex block 3320 matches the first groove 3510, and the convex block 3320 is inserted into the first groove 3510. By providing the convex block 3320, the support seat 350 can be positioned, and the connection between the support seat 350 and the second half shell 330 is realized.

[0043] See also Figure 3-Figure 5 Further, the heating structure of the atomizer also includes a heating element 50, which is specifically in the form of a sheet in this embodiment. The heating element 50 includes a connecting portion 510 and a heating portion 520, and the heating portion 520 is in the form of a mesh and is integrally formed with the connecting portion 510. In this embodiment, two connecting portions 510 are provided, and each connecting portion 510 corresponds to the position of each electrode 40. A second groove 5210 is provided on the heating portion 520 of the heating element 50, and the second groove 5210 is connected to the first groove 3510, and the second groove 5210 cooperates with the convex block 3320, and the convex block 3320 is inserted in the second groove 5210, so that the positioning of the heating element 50 can be achieved.

[0044] By providing the protrusion 3320, the protrusion 3320 passes through the first groove 3510 on the support base 350 and the second groove 5210 on the heating element 50, so as to facilitate the installation and positioning of the support base 350 and the heating element 50. When the heating element 50 needs to be replaced, it is also convenient to remove the heating element 50 for replacement and cleaning, and the operation is convenient.

[0045] See also Figure 3-Figure 5 In this embodiment, the connection portion 510 is formed by bending the heating element 50 twice. A first step groove 360 ​​is provided on the side of the first half shell 320 facing the second half shell 330, and a second step groove 370 is provided on the side of the second half shell 330 facing the base 20. A part of the connection portion 510 is arranged in the first step groove 360, and another part is arranged in the second step groove 370. The second step groove 370 is connected to the mounting hole 220, so that the connection portion 510 is in contact with the electrode 40. Along the axial direction of the housing 30 ( Figure 5 Y direction), the length of the connecting portion 510 is greater than the length of the first step groove 360; along the thickness direction of the heating portion 520 ( Figure 5 The length of the connecting portion 510 is greater than the length of the first step groove 360. The first half shell 320 and the second half shell 330 jointly clamp the connecting portion 510, and the connecting portion 510 is in contact with the inner walls of the first step groove 360 ​​and the second step groove 370. In this way, the positioning of the heating element 50 is achieved, and the stable connection between the heating element 50 and the electrode 40 is achieved.

[0046] Specifically, during installation, the heating element 50 is first installed on the support seat 350, and then the first half shell 320 is installed on the second half shell 330. The first half shell 320 contacts the heating element 50, and the connecting portion 510 of the heating element 50 can be bent. After installing the first half shell 320, the electrode 40 is inserted into the mounting hole 310, and the electrode 40 contacts the connecting portion 510, and the connecting portion 510 is pushed into the second step groove 370. In this way, the positioning of the heating element 50 can be achieved, the displacement of the heating element 50 in the three directions of X, Y, and Z can be limited, and the contact between the electrode 40 and the heating element 50 can also be achieved.

[0047] It can be seen that the present application changes the connection method between the heating element 50 and the electrode 40, changes the traditional welding and lead-out connection method, and uses the base 20 and the support seat 350 to press the heating element 50, thereby realizing the connection between the electrode 40 and the heating element 50, which is conducive to automated production, and the connection method is convenient and reliable, perfectly improves the heavy metal nickel release and environmental safety problems caused by traditional welding methods, and also helps to improve production capacity.

[0048] In this embodiment, see Figure 3 The heating element 50 is also provided with oil-guiding cotton 60, which can absorb the smoke liquid and guide it to the heating element 50, so as to atomize the smoke liquid to generate smoke for the user to inhale. The housing 30 is provided with a sealing sleeve 70, which is specifically made of silicone in this embodiment. The sealing sleeve 70 can prevent the smoke liquid from dripping as much as possible and ensure the sealing of the atomizer.

[0049] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0050] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be construed as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims.

Claims

1. An atomizer heating structure, characterized in that: include: A shell having a mounting hole, wherein the shell comprises a first half shell and a second half shell; An electrode, passing through the mounting hole; A heating element is installed in the shell, and the heating element includes a heating part and a connecting part. The heating part is connected to the connecting part. A first step groove is opened in the first half shell, and a second step groove is opened in the second half shell. The second step groove is connected to the mounting hole. A part of the connecting part is arranged in the first step groove, and the other part is arranged in the second step groove, so that the connecting part is in conflict with the electrode.

2. The atomizer heating structure according to claim 1, characterized in that: Along the axial direction of the shell, the length of the connecting portion is greater than the length of the first step groove; along the thickness direction of the heat generating portion, the length of the connecting portion is greater than the length of the first step groove.

3. The atomizer heating structure according to claim 1, characterized in that: The first half shell and the second half shell jointly clamp the connecting portion, and the connecting portion is in contact with the inner walls of the first step groove and the second step groove.

4. The atomizer heating structure according to claim 1, characterized in that: A support base is arranged in the shell, and the support base is used to support the heating element.

5. The atomizer heating structure according to claim 4, characterized in that: The shell is provided with a protrusion, the support seat is provided with a first groove, the heating element is provided with a second groove, and the first groove and the second groove both match the protrusion so that the protrusion can be inserted into the first groove and the second groove.

6. The atomizer heating structure according to claim 1, characterized in that: The first half shell and the second half shell are detachably connected.

7. The atomizer heating structure according to claim 6, characterized in that: The first half shell is provided with a card slot, and the second half shell is provided with a card block, and the card block cooperates with the card slot to achieve the card engagement of the first half shell and the second half shell.

8. The atomizer heating structure according to claim 1, characterized in that: A sealing sleeve is sleeved on the shell.

9. An atomizer, characterized in that: It comprises an atomizer heating structure as described in any one of claims 1 to 8, and also comprises an oil cup shell and a base, wherein the second half shell is arranged on the base, the oil cup shell is connected to the base, and a accommodating cavity is opened in the oil cup shell, and the accommodating cavity is used to accommodate the shell.

10. The atomizer according to claim 9, characterized in that A connecting block is arranged on the base, a connecting groove is opened on the oil cup shell, and the connecting block is inserted into the connecting groove.