Dust removal device of stirring equipment

By installing a dust removal device for the box, dust collector, dust bag, vortex shell and motor on the mixing equipment, the problem of dust rising into dust during the stirring process is solved, and the effect of effectively removing dust, keeping the reactor clean and extending the cleaning cycle is achieved.

CN222804877UActive Publication Date: 2025-04-29HAINING LINGZHONG NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421410911.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-04-29
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

In the mixing equipment in the chemical industry, powdered materials are easily raised into dust during the stirring process, causing dust to pollute the environment and affect workers' health. It is difficult to clean up dust in the inner wall of the reactor, affecting production efficiency.

Method used

A dust removal device including a box, a dust removal cover, a plurality of dust removal bags, a vortex case and a motor are designed. The motor sucks the dust particles in the reactor into the box through the turbine, and the dust particles adhere to the dust removal bag. The air passes through the bag and enters the vortex shell and is discharged.

Benefits of technology

Effectively remove dust in the reactor, keep the reactor clean, extend the cycle of cleaning the reactor, improve production efficiency, and reduce dust pollution to workers' health and the environment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222804877U_ABST
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Abstract

The utility model relates to dust removal of powdery materials, discloses a dust removal device of stirring equipment, and provides an efficient and environment-friendly solution aiming at the problem of dust raising generated in the stirring process of the powdery materials. The device comprises a box body, a dust removal cover, a plurality of dust removal cloth bags, a volute and a motor, the motor rotates to drive the turbine to generate negative pressure, raised dust particles in the reaction kettle enter the lower cavity along with air and are intercepted by the dust removal cloth bag, and the air passes through the dust removal cloth bag, passes through the middle cavity, enters the volute and is discharged from the air outlet. The stirring kettle has the beneficial effects that the micro-negative pressure state in the stirring kettle is kept, the influence of raised dust on the operation environment and personnel in the feeding and stirring processes of stirring equipment is effectively reduced, and meanwhile, the material loss is reduced.
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Description

Technical Field

[0001] The utility model relates to dust removal of powdery materials, in particular to a dust removal device for stirring equipment. Background Art

[0002] The chemical industry often requires the use of stirring equipment, which involves the feeding and mixing of powdered materials. It generally includes a reactor, a stirring shaft that is rotatably arranged on the cover of the reactor, a motor that drives the stirring shaft to rotate, and a feeding unit connected to the reactor. The cover of the reactor is also provided with a feeding port that can be opened and closed. During the stirring process, materials can also be added by opening the feeding port. When powdered materials are added to the reactor, under the rotation of the stirring shaft, part of the powdered materials will be lifted up in the reactor, like dust, some will float in the upper space of the reactor, and some will overflow through the feeding port. The overflowed dust will not only affect the health of the workers, but also pollute the environment. There is also a part of the dust attached to the inner wall of the reactor. After a long period of accumulation, the reactor needs to be cleaned in time, but the reactor is very inconvenient to clean, which easily affects production efficiency. Utility Model Content

[0003] The present application provides a material dust removal device for a mixing device, which can solve the problems mentioned in the existing background technology.

[0004] In the present application, a dust removal device for a stirring device is provided, comprising:

[0005] The box body, after the box door is closed, forms three closed chambers: an upper chamber, a middle chamber and a lower chamber; the lower chamber has an air inlet, and the upper chamber has an air outlet; the lower partition between the lower chamber and the middle chamber has a plurality of first communication holes; the upper partition between the middle chamber and the upper chamber has at least one second communication hole;

[0006] A dust cover connected to the air inlet of the box;

[0007] A plurality of dust removal bags are sequentially mounted on a plurality of first communication holes of the lower partition plate and enter the lower chamber;

[0008] A volute, fixed to the upper partition of the box body, located in the upper chamber, covering all the second communication holes, and connected to the air outlet of the upper chamber;

[0009] The motor is fixed to the volute, and the output shaft extends into the volute and is fixed with a turbine.

[0010] Furthermore, for each of the dust removal bags, the support frame can slide up and down relative to the box body, the top of the support frame is in the middle chamber, and a spring is arranged between the top of the support frame and the lower partition, and the spring keeps the top of the support frame pressed downward against the lower partition.

[0011] Furthermore, for the plurality of dust removal bags, the tops of the support frames are fixedly connected together.

[0012] Furthermore, the volute is provided with a third connecting hole connected to the upper chamber, and the air outlet is on the top surface of the box body.

[0013] Furthermore, the box door of the box body includes: a first box door and a second box door; the first box door covers the upper chamber and the middle chamber, and the second box door covers the lower chamber.

[0014] Furthermore, it also includes: a collecting tray, which is placed in the lower chamber and below the plurality of dust removal bags.

[0015] Furthermore, the lower partition is detachably connected to the box body.

[0016] In summary, in the present application, a dust removal device for a stirring device includes a housing, a dust cover, a plurality of dust bags, a volute, and a motor. The motor rotates, and under the action of the turbine, the dust particles in the reactor enter the lower chamber together with the air, and the dust particles adhere to the dust bag. The air passes through the dust bag, passes through the middle chamber, enters the volute, and is discharged from the air outlet. The dust particles are sucked from the reactor into the housing and intercepted by the dust bag. The beneficial effects are: keeping the reactor clean and extending the cycle of cleaning the reactor. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the background technology, the drawings required for use in the embodiments of the present application or the background technology will be described below.

[0018] Figure 1 A schematic diagram of this application;

[0019] Figure 2 This is the front view of the application;

[0020] Figure 3 for Figure 2 The cross-sectional view along AA in the figure;

[0021] Figure 4 A cross-sectional view of another air outlet setting of the present application;

[0022] Figure 5 A schematic diagram of setting a spring between the support frame and the lower partition for this application;

[0023] Figure 6 for Figure 5 A magnified schematic diagram of part A;

[0024] Figure 7 This is a schematic diagram of the lower partition being detachable from the box body in the present application.

[0025] In the figure,

[0026] 1. Box body; 1a. Box door; 1a1. First box door; 1a2. Second box door; 1a3. Lock structure; 1b. Upper partition; 1b1. Second communication hole; 1c. Lower partition; 1c1. First communication hole; 1d. Upper chamber; 1d1. Air outlet; 1d2. Heat dissipation hole; 1e. Middle chamber; 1f. Lower chamber; 1f1. Air inlet; 1g. First sealing strip;

[0027] 2. Dust hood; 2a. Bellows; 2b. Hose clamp;

[0028] 3. Dust bag; 3a. Support frame; 3b. Dust bag; 3c. Bolt; 3d. Spring;

[0029] 4. volute; 4a. cylindrical portion; 4a1. third communication hole; 4b. end cover portion;

[0030] 5. Motor; 5a. Turbine;

[0031] 6. Collection tray. DETAILED DESCRIPTION

[0032] The following is further explained in conjunction with the accompanying drawings. Unless otherwise defined, the technical terms or scientific terms used in the present disclosure should be understood by people with ordinary skills in the field to which the present disclosure belongs. The "first", "second" and similar words used in the present disclosure do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0033] See also Figure 1 and Figure 2 A dust removal device for a mixing device includes a box body 1, a dust removal cover 2, a plurality of dust removal bags 3, a vortex casing 4 and a motor 5.

[0034] The front side of the box body 1 is open, and a box door 1a is hingedly connected by a hinge connection. Two partitions, one above and one below, are fixedly arranged in the box body 1. The two partitions are marked from top to bottom as: upper partition 1b and lower partition 1c. A lock structure 1a3 can be provided between the box door 1a and the box body 1, and the lock structure 1a3 keeps the box door 1a closed. After the box door 1a is closed, it is matched with the upper partition 1b and the lower partition 1c, and three closed chambers are formed in the box body 1. These three chambers are marked from top to bottom as: upper chamber 1d, middle chamber 1e and lower chamber 1f.

[0035] Here, the term "sealed" means that after the door 1a is closed, the openings of the three chambers and the door 1a are sealed independently. More specifically, the front of the box body 1, the front of the upper partition 1b, and the front of the lower partition 1c are all provided with a first sealing strip 1g, and the three chambers are individually enclosed by the first sealing strip 1g.

[0036] The lower chamber 1f has an air inlet 1f1, the upper chamber 1d has an air outlet 1d1, the lower partition 1c between the chamber and the middle chamber 1e has multiple first connecting holes 1c1, and the upper partition 1b between the middle chamber 1e and the upper chamber 1d has at least one second connecting hole 1b1.

[0037] The dust hood 2 is used for subsequent installation on the stirring device. More specifically, the reactor in the stirring device can be provided with a dust suction port connected to its own inner cavity, and the dust hood 2 can be fixedly connected to the dust suction port by bolts. The dust hood 2 is also connected to the air inlet 1f1 of the housing 1. More specifically, a bellows 2a can be used, and the air inlet 1f1 and the dust hood 2 are provided with extended pipes, and the two ends of the bellows 2a are respectively inserted into the pipes of the air inlet 1f1 and the dust hood 2, and the two ends of the bellows 2a are fastened and fixed by the throat clamp 2b. In addition, the pipe of the air inlet 1f1 can also be provided with a valve, and the air inlet 1f1 can be directly opened and closed by the valve.

[0038] See also Figure 1 and Figure 3 , the dust bag 3 includes a support frame 3a and a bag 3b wrapped around the support frame 3a. Multiple dust bags 3 are sequentially installed in multiple first connecting holes 1c1 of the lower partition 1c to enter the lower chamber 1f. More specifically, the dust bag 3 can pass through the first connecting hole 1c1 from top to bottom and enter the lower chamber 1f; the top of the support frame 3a is larger in size and cannot pass through the first connecting hole 1c1, and remains in the chamber 1e and is installed on the lower partition 1c.

[0039] See also Figure 5 and Figure 6In some embodiments, for each dust bag 3, the support frame 3a can slide up and down relative to the box body 1; the top of the support frame 3a is in the middle chamber 1e, and a spring 3d is arranged between the lower partition 1c; the spring 3d keeps the top of the support frame 3a downward against the lower partition 1c. More specifically, the lower partition 1c can be threaded with a bolt 3c, the screw rod of the bolt 3c has a smooth portion, and the top of the support frame 3a has a through hole that matches this smooth portion, so that the support frame 3a can slide up and down relative to the box body 1; the spring 3d is a compression spring, which is sleeved on this smooth portion, with the upper end against the nut portion of the bolt 3c, and the lower end against the top of the support frame 3a, so that the top of the support frame 3a is kept downward against the lower partition 1c.

[0040] In this way, when there are many dust particles attached to the outer surface of the dust bag 3, you can grab the top of the support frame 3a, manually overcome the effect of the spring 3d, first move the dust bag 3 upward for a while, and then release the top of the support frame 3a. Under the action of the spring 3d and gravity, the dust bag 3 moves downward and resets to the top of the support frame 3a to rest against the lower partition 1c, thereby shaking off the dust particles on the dust bag 3.

[0041] Furthermore, for multiple dust removal bags 3, the tops of the support frames 3a are fixedly connected together, so as to facilitate the above-mentioned operation of shaking off dust particles on all dust removal bags 3 at the same time.

[0042] See also Figure 1 and Figure 3 In some embodiments, the dust removal device of the stirring device further includes a collecting tray 6. The collecting tray 6 is placed in the lower chamber 1f, below the plurality of dust removal bags 3.

[0043] In this way, the dust particles falling from the dust removal bag 3 are collected by the collecting tray 6, and the dust particles in the lower chamber 1f can be easily cleaned by replacing the collecting tray 6.

[0044] See also Figure 7 In some embodiments, the lower partition 1c is detachably connected to the box body 1. Specifically, the lower partition 1c can be pulled out from the box body 1, and the rear side wall, left side wall and right side wall of the lower partition 1c can be provided with a second sealing strip, which is sealed with the corresponding inner wall of the box body 1 after being installed in the box body 1, and the first sealing strip 1g is not provided on the front of the box body 1, the front of the upper partition 1b and the front of the lower partition 1c, but is provided on the box door 1a.

[0045] In this way, after taking out the lower partition plate 1c from the box body 1, the dust removal bag 3 can be cleaned and replaced more conveniently.

[0046] See also Figure 1 and Figure 2The volute 4 is fixed to the upper partition 1b of the housing 1, is in the upper chamber 1d, and covers all the second communicating holes 1b1. In the accompanying drawings, the second communicating hole 1b1 is set to one, that is, the inner diameter of the volute 4 is designed to be larger than the aperture of the second communicating hole 1b1, and the two are coaxial. The volute 4 is also connected to the air outlet 1d1 of the upper chamber 1d. More specifically, the air outlet 1d1 can be set on the side wall of the upper chamber 1d, and the volute 4 is provided with a third communicating hole 4a1, and a pipeline connected to the air outlet 1d1 and the third communicating hole 4a1 is set.

[0047] See also Figure 1 , Figure 2 and Figure 3 , the motor 5 is fixedly connected to the volute 4. More specifically, the volute may include a cylindrical portion 4a fixedly connected to the upper partition 1b and an end cover portion 4b detachably connected to the top opening of the cylindrical portion 4a, and the motor 5 is fixedly connected to the end cover portion 4b. The output shaft of the motor 5 extends into the volute 4 and is fixed with a turbine 5a. The power line of the motor 5 can be led out through a junction box.

[0048] The motor 5 rotates, and under the action of the turbine 5a, the dust particles in the reactor enter the lower chamber 1f together with the air, and the dust particles adhere to the dust bag 3. The air passes through the dust bag 3, passes through the middle chamber 1e, enters the volute, and is discharged from the air outlet 1d1. Considering the heat dissipation of the motor 5 in the upper chamber 1d, a heat dissipation hole 1d2 connected to the upper chamber 1d can be set at the top of the upper chamber 1d.

[0049] See also Figure 4 In some embodiments, a third connecting hole 4a1 is also provided on the volute 4, and the third connecting hole 4a1 here is connected to the upper chamber 1d, and the air outlet 1d1 is provided on the top surface of the casing 1, that is, no pipeline is provided between the third connecting hole 4a1 and the air outlet 1d1, and the heat dissipation hole 1d2 can be used as the air outlet 1d1.

[0050] In this way, the air discharged from the volute 4 enters the upper chamber 1d from the third through hole, leaves the upper chamber 1d from the heat dissipation hole 1d2, and passes through the motor 5, so as to achieve a better heat dissipation effect on the motor 5.

[0051] See also Figure 1 , Figure 2 and Figure 3 In some embodiments, the door 1a of the box body 1 includes: a first door 1a1 and a second door 1a2; the first door 1a1 covers the upper chamber 1d and the middle chamber 1e, and the second door 1a2 covers the lower chamber 1f.

[0052] In this way, the second door 1a2 can be opened alone to clean the dust bag 3.

Claims

1. A dust removal device for a stirring device, characterized in that: include: The box body (1) forms three closed chambers after the box door (1a) is closed: an upper chamber (1d), a middle chamber (1e) and a lower chamber (1f); the lower chamber (1f) has an air inlet (1f1), and the upper chamber (1d) has an air outlet (1d1); the lower partition (1c) between the lower chamber (1f) and the middle chamber (1e) has a plurality of first communication holes (1c1); the upper partition (1b) between the middle chamber (1e) and the upper chamber (1d) has at least one second communication hole (1b1); A dust removal cover (2) connected to the air inlet (1f1) of the box body (1); A plurality of dust removal bags (3) are sequentially mounted on a plurality of first communication holes (1c1) of the lower partition plate (1c) and enter the lower chamber (1f); A volute (4) fixed to the upper partition (1b) of the housing (1), located in the upper chamber (1d), covering all the second communication holes (1b1), and connected to the air outlet (1d1) of the upper chamber (1d); The motor (5) is fixed to the volute (4), and the output shaft extends into the volute (4) and is fixed with a turbine (5a).

2. A dust removal device for a stirring device according to claim 1, characterized in that: For each of the dust removal bags (3), the support frame (3a) can slide up and down relative to the box body (1), the top of the support frame (3a) is in the middle chamber (1e), and a spring (3d) is arranged between the top of the support frame (3a) and the lower partition (1c), and the spring (3d) keeps the top of the support frame (3a) pressed downward against the lower partition (1c).

3. A dust removal device for a stirring device according to claim 2, characterized in that: For the plurality of dust removal bags (3), the tops of the support frames (3a) are fixedly connected together.

4. The dust removal device of a stirring device according to claim 1, characterized in that: The volute (4) is provided with a third communication hole (4a1) communicating with the upper chamber (1d), and the air outlet (1d1) is on the top surface of the casing (1).

5. The dust removal device of a stirring device according to claim 1, characterized in that: The box door (1a) of the box body (1) comprises: a first box door (1a1) and a second box door (1a2); the first box door (1a1) covers the upper chamber (1d) and the middle chamber (1e), and the second box door (1a2) covers the lower chamber (1f).

6. The dust removal device of a stirring device according to claim 1, characterized in that: Also includes: The collecting tray (6) is placed in the lower chamber (1f) below the plurality of dust removal bags (3).

7. The dust removal device of a stirring device according to claim 1, characterized in that: The lower partition (1c) is detachably connected to the box body (1).