Intelligent raw material mixing device for silicon material processing
By introducing a knock-on lifting mechanism and image acquisition components into the silicon material mixing device, the problems of uneven mixing and difficulty in detection in existing equipment are solved, and more efficient mixing effects and real-time monitoring capabilities are achieved.
Patent Information
- Application Number
- CN202421326598.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing silicon material raw material mixing equipment has the problem of uneven mixing during use, especially the material located at the bottom of the stirring container is not well mixed, and it is difficult to detect the stirring effect of each part.
An intelligent raw material mixing device for processing silicon materials was designed, and a strike-type material lifting mechanism was used to lift the bottom material, and an image acquisition component was installed on the mixing blades. The mixing condition was monitored and displayed in real time through the camera to improve the mixing effect.
Through the design of the tapping material lifting mechanism, the mixing effect of the bottom material can be effectively improved, and the real-time monitoring of the components can be achieved through image acquisition to ensure the uniformity and efficiency of the entire mixing process.
Smart Images

Figure CN222805024U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silicon material mixing processing equipment, in particular to an intelligent raw material mixing device for silicon material processing. Background Art
[0002] Silicon materials are often composed of a variety of raw materials, including silica, silicon dioxide, additives, etc. These raw materials may have differences in particle size, density, chemical composition, etc. Through mixing, the various components can be fully mixed and evenly distributed throughout the material to ensure the consistency of the performance and quality of the final product. Therefore, during the processing and mixing of silicon materials, special mixing equipment is required for mixing. The common mixing method is mainly mechanical stirring.
[0003] However, the existing equipment for mixing silicon material raw materials has the following problems during use: the existing method for mixing silicon material raw materials is relatively simple, mainly placing the mixed materials in a mixing container and stirring them through a stirring component. Although a certain mixing effect can be achieved, there is a situation of uneven mixing, especially for the materials at the bottom of the stirring container. In addition, since the mixed raw materials are located inside the stirring container, it is not convenient to detect the stirring effect of each part. Therefore, it is necessary to design a corresponding technical solution to solve the existing technical problems. Utility Model Content
[0004] The purpose of the utility model is to provide an intelligent raw material mixing device for silicon material processing, which solves the technical problem that the existing method for mixing silicon material raw materials is relatively simple, mainly placing the mixed materials in a mixing container and stirring them through a stirring component. Although a certain mixing effect can be achieved, there is uneven mixing, especially for the materials located at the bottom of the stirring container. In addition, since the mixed raw materials are located inside the stirring container, it is not convenient to detect the stirring effect of each part.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an intelligent raw material mixing device for silicon material processing, comprising a mixing container and a driving motor installed on the top of the mixing container, the top of the mixing container is provided with a main material inlet and the bottom is provided with a knocking-type material lifting mechanism, the knocking-type material lifting mechanism comprises a fixed ring fixed to the bottom of the mixing container and a floating pad installed on the fixed ring, a knocker is installed below the fixed ring, the knocker is used in conjunction with the floating pad, a rotating shaft is installed at the power output end of the driving motor, a plurality of groups of mixing blades are evenly installed at the lower end of the rotating shaft, image acquisition components are provided on the plurality of groups of mixing blades, the image acquisition components are connected with a display screen, the display screen is installed on the side of the mixing container, four groups of auxiliary material discharge pipes are evenly installed at the upper end of the mixing container, a shell is installed at the lower end of the auxiliary material discharge pipe, and a sprinkler is built in the shell.
[0006] As a preferred embodiment of the present invention, the floating pad is made of rubber material and has a hemispherical structure, and the middle height of the floating pad is lower than the peripheral height.
[0007] As a preferred embodiment of the utility model, the knocker includes a shell and a motor built into the shell, a rotating wheel is installed at the power output end of the motor, two groups of knocking blocks are evenly installed on the periphery of the rotating wheel, and the knocking blocks are fan-shaped and the width of one end is smaller than the width of the other end.
[0008] As a preferred embodiment of the utility model, the image acquisition component includes a mounting plate and a camera built into the mounting plate, and three groups of lighting lamps are installed on the periphery of the mounting plate.
[0009] As a preferred embodiment of the utility model, the spreader includes a transmission motor and a rotating disk installed on the power output end of the transmission motor, a plurality of groups of arc plates are evenly installed on the rotating disk, two groups of side plates are arranged on both sides of the arc plates, and a collecting trough is formed between the arc plates and the two groups of side plates.
[0010] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0011] 1. This scheme improves the structure of the existing silica gel material raw material mixing device and optimizes the feeding method of each raw material. The auxiliary material is fed in a scattering manner to improve the mixing effect with the main raw material. A knocking-type lifting mechanism is designed at the bottom of the mixing container to lift the raw materials deposited at the bottom of the container, thereby improving the mixing effect. In addition, several groups of image acquisition components are equipped on the mixing blades to acquire the mixing conditions.
[0012] 2. The silica gel material raw material mixing device designed in this scheme can achieve efficient mixing of the raw materials and can obtain images of the mixing conditions. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is the overall structure diagram of the utility model;
[0014] Figure 2 This is a structural diagram of the floating pad described in the utility model;
[0015] Figure 3 This is a structural diagram of the sprinkler described in the utility model.
[0016] In the figure: 1. mixing container; 2. driving motor; 3. main inlet; 4. fixing ring; 5. floating pad; 6. knocker; 7. rotating shaft; 8. mixing blade; 9. display screen; 10. auxiliary feeding pipe; 11. outer shell; 12. sprinkler; 13. shell; 14. motor; 15. knocking block; 16. mounting plate; 17. camera; 18. lighting lamp; 19. transmission motor; 20. arc plate; 21. side plate; 22. collecting trough; 23. rotating wheel; 24. rotating disk. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figure 1-3 The utility model provides a technical solution: an intelligent raw material mixing device for silicon material processing, comprising a mixing container 1 and a driving motor 2 installed on the top of the mixing container 1, a main material inlet 3 is installed on the top of the mixing container 1 and a knocking material lifting mechanism is arranged at the bottom, the knocking material lifting mechanism comprises a fixing ring 4 fixed to the bottom of the mixing container 1 and a floating pad 5 installed on the fixing ring 4, a knocker 6 is installed below the fixing ring 4, the knocker 6 is used in conjunction with the floating pad 5, a rotating shaft 7 is installed at the power output end of the driving motor 2, a plurality of groups of mixing blades 8 are evenly installed at the lower end of the rotating shaft 7, image acquisition components are arranged on the plurality of mixing blades 8, each image acquisition component is installed at a different position on the mixing blade 8, the image acquisition component is connected to a display screen 9, the display screen 9 is installed on the side of the mixing container 1, four groups of auxiliary feeding pipes 10 are evenly installed at the upper end of the mixing container 1, a shell 11 is installed at the lower end of the auxiliary feeding pipe 10, and a sprinkler 12 is built in the shell 11.
[0019] Further improvement, such as Figure 2 As shown: the floating pad 5 is made of rubber material and has a hemispherical structure, and the middle height of the floating pad 5 is lower than the peripheral height.
[0020] Further improvement, such as Figure 1 As shown: the knocker 6 includes a shell 13 and a motor 14 built into the shell 13, a rotating wheel 23 is installed at the power output end of the motor 14, and two groups of knocking blocks 15 are evenly installed on the periphery of the rotating wheel 23. The knocking blocks 15 are fan-shaped and the width of one end is smaller than the width of the other end. The rotating wheel 23 is driven to rotate by the motor 14. During the rotation process, the rotating wheel 23 intermittently knocks the floating pad 5 through the knocking blocks 15, which can lift the material on the floating pad 5, making it convenient to float the raw materials at the bottom.
[0021] Further improvement, such as Figure 1 As shown: the image acquisition component includes a mounting plate 16 and a camera 17 built into the mounting plate 16. Three groups of lighting lamps 18 are installed on the periphery of the mounting plate 16. When it is necessary to observe the mixing situation, the camera 17 can be used to acquire the image of the material and transmit it to the display screen 9. The staff can observe the mixing situation of each part intuitively through the display screen 9.
[0022] Specifically, the spreader 12 includes a transmission motor 19 and a rotating disk 24 installed on the power output end of the transmission motor 19, and a plurality of groups of arc plates 20 are evenly installed on the rotating disk 24. Two groups of side plates 21 are arranged on both sides of the arc plate 20. A collecting trough 22 is formed between the arc plate 20 and the two groups of side plates 21. The transmission motor 19 drives the rotating disk 24 to rotate, and drives the arc plate 20 to rotate synchronously. During the rotation process, the arc plate 20 collects the fallen auxiliary materials in the collecting trough 22 and sprinkles them in the mixing container 1, so that the raw materials can be better mixed.
[0023] During use: When the silicon material needs to be mixed, the utility model can introduce the main raw material from the main material inlet 3, and the driving motor 2 drives the rotating shaft 7 to rotate. The rotating shaft 7 drives the mixing blades 8 to rotate the raw material during the rotation. At the same time, the auxiliary material can be introduced from the auxiliary discharge pipe 10, and the transmission motor 19 drives the rotating disk 24 to rotate, and drives the arc plate 20 to rotate synchronously. The arc plate 20 collects the fallen auxiliary material in the collecting trough 22 and sprinkles it into the mixing container 1 during the rotation, so that the raw materials can be better mixed. The motor 14 drives the rotating wheel 23 to rotate. The rotating wheel 23 intermittently knocks the floating pad 5 through the knocking block 15 during the rotation, so that the material on the floating pad 5 can be lifted up, which is convenient for the raw material at the bottom to float up. In addition, the camera 17 obtains the image of the material and transmits it to the display screen 9. The staff can observe the mixing conditions of each part intuitively through the display screen 9.
[0024] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0025] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.
[0026] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0027] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. An intelligent raw material mixing device for silicon material processing, characterized in that: The invention comprises a mixing container (1) and a driving motor (2) mounted on the top of the mixing container (1); a main material inlet (3) is mounted on the top of the mixing container (1) and a knocking-type material lifting mechanism is arranged at the bottom; the knocking-type material lifting mechanism comprises a fixing ring (4) fixed to the bottom of the mixing container (1) and a floating pad (5) mounted on the fixing ring (4); a knocker (6) is mounted below the fixing ring (4); the knocker (6) is used in conjunction with the floating pad (5); a power output end of the driving motor (2) is mounted A rotating shaft (7) is provided, and a plurality of groups of mixing blades (8) are evenly mounted on the lower end of the rotating shaft (7), and an image acquisition component is provided on each of the plurality of mixing blades (8), and the image acquisition component is connected to a display screen (9), and the display screen (9) is mounted on the side of the mixing container (1), and four groups of auxiliary discharge pipes (10) are evenly mounted on the upper end of the mixing container (1), and a shell (11) is mounted on the lower end of the auxiliary discharge pipe (10), and a sprinkler (12) is built into the shell (11).
2. The intelligent raw material mixing device for silicon material processing according to claim 1, characterized in that: The floating pad (5) is made of rubber material and has a hemispherical structure; the height of the middle portion of the floating pad (5) is lower than the height of the periphery.
3. The intelligent raw material mixing device for silicon material processing according to claim 1, characterized in that: The knocker (6) comprises a housing (13) and a motor (14) built into the housing (13); a rotating wheel (23) is mounted on the power output end of the motor (14); two groups of knocking blocks (15) are evenly mounted on the periphery of the rotating wheel (23); the knocking blocks (15) are in a fan-shaped structure and the width of one end is smaller than the width of the other end.
4. The intelligent raw material mixing device for silicon material processing according to claim 1, characterized in that: The image acquisition component comprises a mounting plate (16) and a camera (17) built into the mounting plate (16); three groups of lighting lamps (18) are installed on the periphery of the mounting plate (16).
5. The intelligent raw material mixing device for silicon material processing according to claim 1 is characterized in that: The scatterer (12) comprises a transmission motor (19) and a rotating disk (24) mounted on the power output end of the transmission motor (19), a plurality of groups of arc-shaped plates (20) being evenly mounted on the rotating disk (24), two groups of side plates (21) being arranged on both sides of the arc-shaped plates (20), and a material collecting trough (22) being formed between the arc-shaped plates (20) and the two groups of side plates (21).