Mixing and stacking treatment equipment for sludge raw material treatment

By designing the crushing mixing mechanism and the feeding mechanism in the sludge raw material treatment equipment, the problems of poor mixing effect and difficulty in cutting control are solved, and more efficient sludge raw material treatment and transportation are achieved.

CN222805076UActive Publication Date: 2025-04-29BEIJING AURORA ENVIRONMENTAL PROTECTION SCITECH INST
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Patent Information

Application Number
CN202421112281.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-04-29
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing sludge raw material processing mixing and stacking treatment equipment during the mixing process is poor due to the variety of raw materials and large pieces of hard matter. At the same time, the mixing speed and quantity cannot be controlled during the cutting process, which affects the subsequent transportation effect.

Method used

A sludge raw material treatment mixing and stacking treatment equipment including a crushing mixing mechanism and a cutting mechanism is designed. The crushing and mixing mechanism drives the bevel gear and worm system through the No. 1 motor, drives the crushing roller to quickly break large pieces of raw materials; the discharge mechanism drives the pulley and screw conveying blades through the No. 2 motor, and controls the discharge speed and quantity.

Benefits of technology

It effectively improves the mixing effect of sludge raw materials, prevents large pieces of raw materials from affecting the mixing quality, and ensures smooth and efficient subsequent transportation by controlling the discharge speed and quantity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sludge raw material treatment, and discloses mixing and piling treatment equipment for sludge raw material treatment, which comprises a mixing main body, smashing and stirring mechanisms are arranged in the mixing main body and on the right side of the mixing main body, and a solid feed port is fixedly connected to the top of the mixing main body. The top of the material mixing main body is fixedly connected with a sludge feeding port, the bottom of the material mixing main body is provided with a discharging mechanism, and the inner side of the bottom of the material mixing main body is provided with a conveying device. Meanwhile, a first worm gear and a second worm gear respectively drive a first crushing roller and a second crushing roller to rotate, so that large raw materials entering the material mixing device main body can be quickly crushed, the poor material mixing effect caused by too hard or too large raw materials is prevented, the subsequent material mixing effect is improved, and the mixing speed is further accelerated.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge raw material processing, in particular to a mixed material pile processing device for sludge raw material processing. Background Art

[0002] The mixing and piling equipment for sludge raw material treatment is mainly used for mixing and piling sludge raw materials. Through the mixing system of the equipment, the sludge raw materials can be fully mixed to make the sludge composition more uniform. This can avoid the problem of low processing efficiency caused by uneven sludge composition in the subsequent treatment process, and the piling system of the equipment can pile the mixed sludge raw materials into piles, which is convenient for subsequent storage and management.

[0003] In the existing technology, the mixing and piling processing equipment for sludge raw material processing is composed of a mixing system and a piling system, and the sludge raw material enters the mixer through the feed port, is fully mixed under the action of the stirring device, and the mixed sludge raw material is transported to a designated position through a conveyor belt to pile the sludge raw material. However, in actual use, when the device allows the sludge raw material to enter the mixer through the feed port, due to the variety of sludge raw materials and some raw materials consisting of large hard objects, it is impossible to fully mix with other raw materials during mixing, resulting in poor mixing effect of the device. In addition, when discharging materials, the materials are discharged through the discharge port, resulting in the inability to control the discharging speed and the amount of materials, which can easily affect the subsequent transportation effect. Therefore, it is necessary to improve a mixing and piling processing equipment for sludge raw material processing. Utility Model Content

[0004] The utility model aims to provide a mixed material pile treatment device for sludge raw material treatment to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mixing pile processing equipment for sludge raw material processing, comprising a mixing body, a crushing and stirring mechanism is arranged inside and on the right side of the mixing body, a solid feed port is fixedly connected to the top of the mixing body, a sludge feed port is fixedly connected to the top of the mixing body, a feeding mechanism is arranged at the bottom of the mixing body, and a conveying device is arranged on the inner side of the bottom of the mixing body;

[0006] The crushing and stirring mechanism comprises a crushing component and a stirring component. The stirring component is arranged at the bottom of the crushing component to facilitate rapid crushing of large solids and subsequent mixing.

[0007] Preferably, the crushing assembly includes a No. 1 bevel gear, which is rotatably connected to the inside of the mixing body, a worm is fixedly connected to the top of the No. 1 bevel gear, a No. 1 worm wheel is meshed on the outside of the worm, a No. 1 crushing roller is fixedly connected to the left side of the No. 1 worm wheel, a No. 2 worm wheel is meshed on the side of the worm away from the No. 1 worm wheel, and a No. 2 crushing roller is fixedly connected to the left side of the No. 2 worm wheel, so as to facilitate the crushing of large hard objects.

[0008] Preferably, the No. 1 crushing roller and the No. 2 crushing roller are rotatably connected inside the mixing body, and the worm is rotatably connected inside the mixing body, so as to drive the No. 1 crushing roller and the No. 2 crushing roller to rotate synchronously and relatively at the same time.

[0009] Preferably, the stirring assembly includes a No. 1 motor, which is fixedly connected to the right side of the mixing body, a No. 2 bevel gear is fixedly connected to the output end of the No. 1 motor, a No. 3 bevel gear is fixedly connected to the left side of the No. 2 bevel gear, a No. 4 bevel gear is meshed on the outside of the No. 3 bevel gear, a No. 1 gear is fixedly connected to the bottom of the No. 4 bevel gear, a No. 2 gear is meshed on the outside of the No. 1 gear, a stirring frame is fixedly connected to the bottom of the No. 2 gear and the No. 1 gear, and a material distribution frame is fixedly connected to the inside of the mixing body to facilitate rapid mixing of the raw materials entering the mixing body.

[0010] Preferably, the No. 1 bevel gear is meshed with the outside of the No. 2 bevel gear, and the No. 1 gear and the No. 2 gear are rotatably connected inside the material distribution frame, and the No. 2 bevel gear is rotatably connected to the inner side of the material distribution frame, so as to drive the two bottom stirring frames to rotate relative to each other and improve the mixing effect.

[0011] Preferably, the unloading mechanism includes a connecting plate, the connecting plate is fixedly connected to the bottom of the main body, the bottom of the connecting plate is fixedly connected to a No. 2 motor, the output end of the No. 2 motor is fixedly connected to a No. 1 pulley, the external transmission of the No. 1 pulley is connected to a synchronous belt, the end of the synchronous belt away from the No. 1 pulley is transmission connected to the No. 2 pulley, the top of the No. 2 pulley is fixedly connected to a spiral conveying blade, and the bottom of the mixing body is fixedly connected to a unloading barrel, which is convenient for controlling the unloading speed and making the unloading more evenly mixed.

[0012] Preferably, the spiral conveying blade is rotatably connected to the inside of the lower barrel, and the second pulley is rotatably connected to the bottom of the lower barrel, so as to stably drive the spiral conveying blade to rotate.

[0013] Compared with the prior art, the utility model provides a mixed material pile processing equipment for sludge raw material processing, which has the following beneficial effects:

[0014] 1. The mixing and piling processing equipment for sludge raw material processing has a crushing and stirring mechanism. By starting the No. 1 motor, the No. 1 motor drives the No. 2 bevel gear to rotate. At the same time, the No. 1 worm gear and the No. 2 worm gear respectively drive the No. 1 crushing roller, and the No. 2 crushing roller rotates, so that the large pieces of raw materials entering the main body of the mixing device can be quickly crushed to prevent the mixing effect from being poor due to the raw materials being too hard or too large, thereby improving the subsequent mixing effect and further accelerating the mixing speed.

[0015] 2. The mixed material pile processing equipment for sludge raw material processing, through the set unloading mechanism, starts the No. 2 motor, drives the No. 1 pulley to rotate, and then the No. 2 pulley drives the spiral conveying blade to rotate, so that the raw materials can be evenly conveyed to the outside of the mixing body, so as to further control the unloading speed to avoid affecting the subsequent transportation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0017] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0018] Figure 2 It is a structural schematic diagram of the front cross-sectional view of the utility model;

[0019] Figure 3 This is a schematic diagram of the appearance structure of the crushing and stirring mechanism of the utility model;

[0020] Figure 4 This is a schematic diagram of the appearance structure of the breaking component of the utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the stirring assembly of the utility model;

[0022] Figure 6 It is a schematic diagram of the structure of the material feeding mechanism of the utility model.

[0023] In the figure: 1. mixing body; 2. crushing and stirring mechanism; 3. solid feed port; 4. sludge feed port; 5. unloading mechanism; 6. conveying device; 21. crushing assembly; 22. stirring assembly; 211. No. 1 bevel gear; 212. worm; 213. No. 1 worm wheel; 214. No. 1 crushing roller; 215. No. 2 worm wheel; 216. No. 2 crushing roller; 221. No. 1 motor; 222. No. 2 bevel gear; 223. material distribution frame; 224. No. 3 bevel gear; 225. No. 4 bevel gear; 226. No. 1 gear; 227. No. 2 gear; 228. stirring frame; 51. connecting plate; 52. No. 2 motor; 53. No. 1 pulley; 54. synchronous belt; 55. No. 2 pulley; 56. spiral conveying blade; 57. unloading barrel. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Embodiment 1:

[0027] See also Figure 1-6 The utility model provides a technical solution: a mixing and piling processing equipment for sludge raw material processing, comprising a mixing body 1, a crushing and stirring mechanism 2 is arranged inside and on the right side of the mixing body 1, a solid feed port 3 is fixedly connected to the top of the mixing body 1, a sludge feed port 4 is fixedly connected to the top of the mixing body 1, a feeding mechanism 5 is arranged at the bottom of the mixing body 1, and a conveying device 6 is arranged on the inner side of the bottom of the mixing body 1;

[0028] The crushing and stirring mechanism 2 includes a crushing component 21 and a stirring component 22. The stirring component 22 is arranged at the bottom of the crushing component 21 to facilitate rapid crushing of large solids and subsequent mixing.

[0029] Furthermore, the crushing assembly 21 includes a No. 1 bevel gear 211, which is rotatably connected to the inside of the mixing body 1, a worm 212 is fixedly connected to the top of the No. 1 bevel gear 211, a No. 1 worm wheel 213 is meshed on the outside of the worm 212, a No. 1 crushing roller 214 is fixedly connected to the left side of the No. 1 worm wheel 213, a No. 2 worm wheel 215 is meshed on the side of the worm 212 away from the No. 1 worm wheel 213, and a No. 2 crushing roller 216 is fixedly connected to the left side of the No. 2 worm wheel 215, so as to facilitate the crushing of large hard objects.

[0030] Furthermore, the first crushing roller 214 and the second crushing roller 216 are rotatably connected inside the mixing body 1, and the worm 212 is rotatably connected inside the mixing body 1, so as to drive the first crushing roller 214 and the second crushing roller 216 to rotate synchronously and relatively at the same time.

[0031] Furthermore, the stirring assembly 22 includes a No. 1 motor 221, which is fixedly connected to the right side of the mixing body 1, and a No. 2 bevel gear 222 is fixedly connected to the output end of the No. 1 motor 221, and a No. 3 bevel gear 224 is fixedly connected to the left side of the No. 2 bevel gear 222, and a No. 4 bevel gear 225 is meshed with the outside of the No. 3 bevel gear 224, and a No. 1 gear 226 is fixedly connected to the bottom of the No. 4 bevel gear 225, and a No. 2 gear 227 is meshed with the outside of the No. 1 gear 226, and a stirring frame 228 is fixedly connected to the bottom of the No. 2 gear 227 and the No. 1 gear 226, and a material dividing frame 223 is fixedly connected to the inner side of the mixing body 1, so as to facilitate the rapid mixing of the raw materials entering the mixing body 1.

[0032] Furthermore, the first bevel gear 211 is meshed with the outside of the second bevel gear 222, and the first gear 226 and the second gear 227 are rotatably connected to the inside of the material distribution frame 223, and the second bevel gear 222 is rotatably connected to the inner side of the material distribution frame 223, so as to drive the two bottom stirring frames 228 to rotate relative to each other and improve the mixing effect.

[0033] Embodiment 2:

[0034] See also Figure 6 In combination with the first embodiment, it is further obtained that the unloading mechanism 5 includes a connecting plate 51, the connecting plate 51 is fixedly connected to the bottom of the main body, a No. 2 motor 52 is fixedly connected to the bottom of the connecting plate 51, a No. 1 pulley 53 is fixedly connected to the output end of the No. 2 motor 52, the No. 1 pulley 53 is externally connected to a synchronous belt 54, the end of the synchronous belt 54 away from the No. 1 pulley 53 is connected to the No. 2 pulley 55, the top of the No. 2 pulley 55 is fixedly connected to a spiral conveying blade 56, and a unloading barrel 57 is fixedly connected to the bottom of the mixing body 1, which is convenient for controlling the unloading speed and making the unloading more evenly mixed.

[0035] Furthermore, the spiral conveying blade 56 is rotatably connected to the inside of the lower barrel 57, and the second pulley 55 is rotatably connected to the bottom of the lower barrel 57, so as to stably drive the spiral conveying blade 56 to rotate.

[0036] In actual operation, when the device is used, first, the raw materials are classified according to their types, and are fed into the mixing body 1 through the solid feed port 3 and the sludge feed port 4 respectively. The raw materials entering the solid feed port 3 are broken and stirred by the provided breaking and stirring mechanism 2, and the No. 1 motor 221 is started, and the No. 1 motor 221 drives the No. 2 bevel gear 222 to rotate, and then the No. 2 bevel gear 222 drives the No. 1 bevel gear 211 to rotate, so that the No. 1 bevel gear 211 drives the worm 212 to rotate, and then the worm 212 drives the No. 1 worm wheel 213 and the No. 2 worm wheel 215 to rotate respectively, and then the No. 1 worm wheel 213 and the No. 2 worm wheel 215 drive the No. 1 breaking roller 214 and the No. 2 breaking roller 216 to rotate respectively, so that the large pieces of raw materials entering the mixing device body can be quickly broken, and the broken raw materials enter the mixing body 1 and are mixed with other raw materials. At the same time, the No. 2 bevel gear 222 drives the No. 1 breaking roller 214 and the No. 2 breaking roller 216 to rotate. The third bevel gear 224 is driven to rotate, and the third bevel gear 224 drives the fourth bevel gear 225 to rotate, and the fourth bevel gear 225 drives the first gear 226 to rotate, and the first gear 226 drives the second gear 227 to rotate, so that the stirring frame 228 fixedly connected at the bottom of the first gear 226 and the second gear 227 is relatively transmitted, so that all the raw materials entering the interior of the mixing body 1 can be mixed, and when the raw materials are fully mixed, the unloading mechanism 5 is set, and the second motor 52 is started, and the first motor 52 drives the first pulley 53 to rotate, and then the first pulley 53 drives the synchronous belt 54 to rotate, so that the synchronous belt 54 drives the second pulley 55 to rotate, and then the second pulley 55 drives the spiral conveying blade 56 to rotate, so that the raw materials can be evenly conveyed out of the outside of the mixing body 1, and the mixed raw materials are conveyed to the designated position by the conveying device 6 for stacking, so as to facilitate subsequent use.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A mixing pile treatment device for sludge raw material treatment, comprising a mixing body (1), characterized in that: A crushing and stirring mechanism (2) is arranged inside and on the right side of the mixing body (1); a solid feed port (3) is fixedly connected to the top of the mixing body (1); a sludge feed port (4) is fixedly connected to the top of the mixing body (1); a feeding mechanism (5) is arranged at the bottom of the mixing body (1); and a conveying device (6) is arranged on the inner side of the bottom of the mixing body (1); The crushing and stirring mechanism (2) comprises a crushing component (21) and a stirring component (22), wherein the stirring component (22) is arranged at the bottom of the crushing component (21); The crushing assembly (21) comprises a first bevel gear (211), the first bevel gear (211) is rotatably connected to the inside of the mixing body (1), a worm (212) is fixedly connected to the top of the first bevel gear (211), a first worm wheel (213) is meshed on the outside of the worm (212), a first crushing roller (214) is fixedly connected to the left side of the first worm wheel (213), a second worm wheel (215) is meshed on the side of the worm (212) away from the first worm wheel (213), and a second crushing roller (216) is fixedly connected to the left side of the second worm wheel (215).

2. The mixed material pile treatment equipment for sludge raw material treatment according to claim 1 is characterized by: The first crushing roller (214) and the second crushing roller (216) are rotatably connected inside the mixing body (1), and the worm (212) is rotatably connected inside the mixing body (1).

3. The mixed material pile processing equipment for sludge raw material processing according to claim 1 is characterized by: The stirring assembly (22) comprises a first motor (221), the first motor (221) is fixedly connected to the right side of the mixing body (1), the output end of the first motor (221) is fixedly connected to a second bevel gear (222), the left side of the second bevel gear (222) is fixedly connected to a third bevel gear (224), the third bevel gear (224) is externally meshed with a fourth bevel gear (225), the bottom of the fourth bevel gear (225) is fixedly connected to a first gear (226), the first gear (226) is externally meshed with a second gear (227), the bottoms of the second gear (227) and the first gear (226) are both fixedly connected to a stirring frame (228), and the inner side of the mixing body (1) is fixedly connected to a material distribution frame (223).

4. The mixed material pile treatment equipment for sludge raw material treatment according to claim 3 is characterized by: The first bevel gear (211) is meshed with the outside of the second bevel gear (222), and the first gear (226) and the second gear (227) are rotatably connected to the inside of the material distribution frame (223), and the second bevel gear (222) is rotatably connected to the inner side of the material distribution frame (223).

5. The mixed material pile processing equipment for sludge raw material processing according to claim 1 is characterized by: The unloading mechanism (5) comprises a connecting plate (51), wherein the connecting plate (51) is fixedly connected to the bottom of the main body, a No. 2 motor (52) is fixedly connected to the bottom of the connecting plate (51), a No. 1 pulley (53) is fixedly connected to the output end of the No. 2 motor (52), the No. 1 pulley (53) is externally connected to a synchronous belt (54), the end of the synchronous belt (54) away from the No. 1 pulley (53) is connected to the No. 2 pulley (55), the top of the No. 2 pulley (55) is fixedly connected to a spiral conveying blade (56), and a unloading barrel (57) is fixedly connected to the bottom of the mixing body (1).

6. The mixed material pile treatment equipment for sludge raw material treatment according to claim 5 is characterized by: The spiral conveying blade (56) is rotatably connected to the inside of the lower barrel (57), and the second pulley (55) is rotatably connected to the bottom of the lower barrel (57).