Material feeding device for producing mother liquor of water reducing agent
By designing a material delivery device for the production of water reducing agent mother liquor, using a vacuum loading pump and weighing sensor to achieve semi-automatic loading and automatic proportional delivery, the problems of high labor intensity and low production efficiency caused by manual delivery in the prior art are solved, and the production efficiency and yield rate are improved.
Patent Information
- Application Number
- CN202421566253.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-04
AI Technical Summary
In the production process of water reducing agents, the prior art requires manual material delivery and allocation, resulting in high labor intensity, cumbersome processes, low production efficiency, and easy material proportion mismatch, resulting in failure of water reducing agents.
A material delivery device for the production of water reducing agent mother liquor is designed, including a delivery device frame, a single-unit delivery component, a material A and B material delivery component, a catalyst delivery component, a vacuum loading pump and a weighing sensor, etc., which can achieve semi-automatic loading through a vacuum loading pump, and automatically discharge materials in proportion through a weighing sensor.
It effectively reduces the labor intensity of workers, improves the production efficiency and yield rate of water reducing agents, reduces the possibility of mismatch in material proportions, and improves the reliability and efficiency of production.
Smart Images

Figure CN222805142U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water reducing agent production, in particular to a material feeding device for water reducing agent mother liquid production. Background Art
[0002] Currently, in the production process of water reducers, it is necessary to manually add monomers to the reactor for stirring, manually weigh and mix material A and material B, manually mix catalysts, and finally manually put material A, material B and catalyst into their respective material boxes. The entire operation process is labor-intensive, the procedures are cumbersome, and the production efficiency is low. At the same time, if the staff is not careful, the material proportions may be mismatched, resulting in failure of the water reducer and causing losses to the company.
[0003] At present, the utility model with patent number CN220715787U discloses a feeding structure of a water reducer reactor, which relates to the technical field of water reducer production. The utility model includes a reactor body, a reactor top cover and a feeding structure body, the reactor body is clamped and fixed with a reactor top cover, a rotating tube is inserted through the center of the upper side of the reactor top cover, a plurality of feed ports are opened through the outer peripheral surface of the rotating tube, a feeding structure body is inserted into the inner side of the upper end of the rotating tube, lifting cylinders are arranged on both sides of the feeding structure body, and a plurality of feeding cylinders are arranged on the upper side of the feeding structure body. The utility model solves the problem that the feeding structure of the water reducer reactor is usually located at one end outside the reactor for feeding, the auxiliary materials are accumulated at one end and are difficult to be mixed evenly with a large amount of raw materials, and multiple feeding structures are all located outside the reactor, which reduces the space utilization rate of the water reducer production workshop. However, the application scheme still requires manual loading of the prepared materials into the corresponding mechanism, and each loading can only be used for water reducer production once, which is not very convenient to use. Summary of the invention
[0004] In view of the problems existing in the above-mentioned prior art, the utility model provides a material feeding device for the production of water reducing agent mother liquor, which can effectively reduce the labor intensity of workers and automatically feed materials in proportion, thereby effectively improving the production efficiency and production yield of water reducing agent.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a material delivery device for the production of water reducer mother liquor, comprising a delivery device frame, a frame body, an H-type weighing frame for a monomer delivery component, a support frame for A material and B material components, a support frame for a catalyst component, an A material delivery component, a material tank body, a solenoid valve, a stirring arm, a stirring arm driving motor, a B material delivery component, a monomer delivery component, a monomer bow-shaped delivery hopper, a catalyst delivery component, a weighing sensor, a weighing ear, a monomer tank limit slider, a vacuum feeding pump, a material delivery pipe and a lifting ring, a crane is connected to four lifting rings through a hook and a rope, and the four lifting rings are respectively fixedly installed on the upper four corners of the delivery device frame, the frame body of the delivery device frame is fixedly installed with the monomer delivery component H-type weighing frames at the front and rear, the weighing ears are supported by a weighing sensor between the two monomer delivery component H-type weighing frames, the weighing ears are fixedly installed on the sides of the monomer delivery components, two pairs of monomer tank limit sliders are fixedly installed on the sides of the monomer delivery components, and a pair of single The body tank limit slider slides up and down on both sides of an H-shaped weighing frame of a monomer delivery component; the A material and B material component support frames and the catalyst component support frames are fixedly installed in the frame bodies on both sides of the monomer delivery component, weighing ears are fixedly installed on both sides of the A material delivery component and the B material delivery component, and the A material and B material component support frames support the A material delivery component and the B material delivery component respectively through two groups of weighing sensors and weighing ears; weighing ears are fixedly installed on both sides of the catalyst delivery component, and the catalyst component support frame supports the catalyst delivery component through two groups of weighing sensors and weighing ears; a monomer bow-shaped delivery hopper is provided at the lower part of the monomer delivery component, and the monomer bow-shaped delivery hopper has a built-in electric control gate, and a material delivery pipe is installed at the notch of the monomer bow-shaped delivery hopper, and the A material delivery component, the B material delivery component and the catalyst delivery component are respectively connected to their respective material delivery pipes through pipelines; a vacuum feeding pump is provided on the upper part of the monomer delivery component, the A material delivery component, the B material delivery component and the catalyst delivery component.
[0006] In addition, the material feeding device for producing water reducing agent mother solution according to the above embodiment of the utility model may also have the following additional technical features:
[0007] As a further improvement of the present invention, the internal structures of the A material delivery component, the B material delivery component and the catalyst delivery component are consistent.
[0008] As a further improvement scheme of the utility model, the A material delivery component includes a material tank body, a solenoid valve, a stirring arm and a stirring arm driving motor. The material tank body is fixedly installed inside the A material delivery component, and a stirring arm is provided at the lower inner part of the material tank body. The stirring arm driving motor drives the stirring arm through a rotating shaft. The lower part of the material tank body is connected to the solenoid valve through a pipeline, and the solenoid valve is connected to the material delivery pipe through a pipeline.
[0009] As a further improvement of the present invention, the A material delivery assembly, the B material delivery assembly and the catalyst delivery assembly are equipped with water pipe interfaces.
[0010] As a further improvement of the present invention, laser lamps are installed on the sides of the single-body arched delivery hopper and the material delivery pipe through brackets.
[0011] Through the above scheme, the utility model has at least the following advantages: compared with conventional manual weight-based feeding, the labor intensity of the staff is effectively reduced by separately packaging the monomer, A material, B material and catalyst, and semi-automatically feeding is achieved through a vacuum feeding pump. At the same time, with the help of the integrated A material delivery component, B material delivery component, monomer delivery component and catalyst delivery component, all materials are stored centrally and weighed at all times, and then they can be automatically delivered in proportion when delivering materials, which can effectively reduce the labor intensity of workers and automatically deliver materials in proportion, and can effectively improve the production efficiency and production yield of water reducer. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a three-dimensional schematic diagram of a material feeding device for the production of water reducing agent mother solution;
[0013] Figure 2 It is a three-dimensional diagram of the feeding device frame of the material feeding device for the production of water reducing agent mother solution;
[0014] Figure 3 This is a cross-sectional view of the A material delivery component of the material delivery device for the production of water reducing agent mother liquor;
[0015] In the figure: 1. delivery device frame, 1-1. frame body, 1-2. H-type weighing frame of monomer delivery assembly, 1-3. A material and B material assembly support frame, 1-4. catalyst assembly support frame, 2. A material delivery assembly, 2-1. material tank body, 2-2. solenoid valve, 2-3. stirring arm, 2-4. stirring arm driving motor, 3. B material delivery assembly, 4. monomer delivery assembly, 5. monomer bow-shaped delivery hopper, 6. catalyst delivery assembly, 7. weighing sensor, 8. weighing ear, 9. monomer tank limit slider, 10. vacuum feeding pump, 11. material delivery pipe, 12. lifting ring. DETAILED DESCRIPTION
[0016] The material feeding device for producing water reducing agent mother solution of the utility model is described below in conjunction with the accompanying drawings.
[0017] In the first embodiment of the present application, Figure 1 to Figure 2As shown, the material delivery device for the production of water reducer mother liquor (hereinafter referred to as "this patent") includes a delivery device frame 1, a frame body 1-1, a monomer delivery component H-type weighing frame 1-2, an A material and B material component support frame 1-3, a catalyst component support frame 1-4, an A material delivery component 2, a material tank body 2-1, a solenoid valve 2-2, a stirring arm 2-3, a stirring arm drive motor 2-4, a B material delivery component 3, a monomer delivery component 4, a monomer bow-shaped delivery hopper 5, a catalyst delivery component 6, a weighing sensor 7, a weighing ear 8, a monomer tank limit The present invention relates to a material delivery device frame 1 having a positioning slider 9, a vacuum feeding pump 10, a material delivery pipe 11 and a lifting ring 12. The crane is connected to the four lifting rings 12 by a hook and a rope. The four lifting rings 12 are respectively fixedly installed at the upper four corners of the delivery device frame 1. The frame body 1-1 of the delivery device frame 1 is fixedly installed with a single-unit delivery component H-type weighing frame 1-2 at the front and rear. The two single-unit delivery component H-type weighing frames 1-2 support a weighing ear 8 through a weighing sensor 7. The weighing ear 8 is fixedly installed on the side of the single-unit delivery component 4. Two pairs of single-unit tank limit sliders are fixedly installed on the side of the single-unit delivery component 4. 9, a pair of monomer tank limit sliders 9 slide up and down on both sides of a monomer delivery assembly H-type weighing frame 1-2; the frame body 1-1 on both sides of the monomer delivery assembly 4 is respectively fixedly installed with the A material and B material assembly support frame 1-3 and the catalyst assembly support frame 1-4, and the weighing ears 8 are fixedly installed on both sides of the A material delivery assembly 2 and the B material delivery assembly 3. The A material and B material assembly support frames 1-3 support the A material delivery assembly 2 and the B material delivery assembly 3 through two sets of weighing sensors 7 and weighing ears 8 respectively; the weighing ears 8 are fixedly installed on both sides of the catalyst delivery assembly 6, The chemical agent assembly support frame 1-4 supports the catalyst delivery assembly 6 through two sets of weighing sensors 7 and weighing ears 8; a monomer delivery assembly 4 is provided with a monomer bow-shaped delivery hopper 5 at the lower part, and the monomer bow-shaped delivery hopper 5 has a built-in electric control gate, and a material delivery pipe 11 is installed at the notch of the monomer bow-shaped delivery hopper 5, and the A material delivery assembly 2, the B material delivery assembly 3 and the catalyst delivery assembly 6 are respectively connected to their respective material delivery pipes 11 through pipelines; a vacuum feeding pump 10 is provided on the upper part of the monomer delivery assembly 4, the A material delivery assembly 2, the B material delivery assembly 3 and the catalyst delivery assembly 6.
[0018] The utility model number is CN220715787U. A feeding structure of a water reducer reactor (hereinafter referred to as "the patent") is disclosed. The patent still requires manual loading of the prepared materials into the corresponding mechanism, and each loading can only be used to produce the water reducer once, which is not very convenient to use. The present patent uses an A material delivery component 2, a B material delivery component 3, a monomer delivery component 4 and a catalyst delivery component 6 to separately package the monomer, A material, B material and catalyst, and then the A material delivery component 2, the B material delivery component 3 and the catalyst delivery component 6 are automatically filled with water to prepare the A material, B material and catalyst to a suitable concentration, and then the monomer and the catalyst are added to the reactor one by one under the drive of the driving vehicle, and the A material and the B material are respectively injected into the drip box, so that one-time feeding and multiple uses can be achieved, making the production of the water reducer more convenient and improving production efficiency.
[0019] The structure of the second embodiment is basically the same as that of the first embodiment, except that Figure 3 As shown, the internal structures of the A material delivery component 2, the B material delivery component 3 and the catalyst delivery component 6 are consistent. The A material delivery component 2 includes a material tank 2-1, a solenoid valve 2-2, a stirring arm 2-3 and a stirring arm driving motor 2-4. The A material delivery component 2 is fixedly installed inside the material tank 2-1, and a stirring arm 2-3 is provided at the lower inner part of the material tank 2-1. The stirring arm driving motor 2-4 drives the stirring arm 2-3 through a rotating shaft. The lower part of the material tank 2-1 is connected to the solenoid valve 2-2 through a pipeline, and the solenoid valve 2-2 is connected to the material delivery pipe 11 through a pipeline.
[0020] In order to further optimize the working efficiency of the present application, so that the A material, B material and catalyst can be automatically dissolved by adding water, the A material delivery component 2, the B material delivery component 3 and the catalyst delivery component 6 are equipped with water supply pipe interfaces. In order to make the present patent more accurately align the discharge port of the reactor and the drip box of the A material and the B material when discharging the material, the laser lamp is installed on the side of the single arched delivery hopper 5 and the material delivery pipe 11 through a bracket.
[0021] When the utility model is in use, the specific operations are as follows:
[0022] When in use, the staff uses a crane to lower the patent to the loading height, and a staff member opens the monomer bag and uses the vacuum feeding pump 10 to suck the material in the monomer bag into the monomer delivery component 4 through the pipeline. When the weighing sensor 7 of the monomer delivery component 4 senses that the monomer loading amount is sufficient for several production cycles, the indicator light or the console can be used to prompt that the monomer filling is completed. Then the staff uses the vacuum feeding pump 10 equipped with the A material delivery component 2 to load the corresponding material into the A material delivery component 2 through the pipeline. When the weighing sensor 7 of the A material delivery component 2 senses that the monomer loading amount is sufficient When several production cycles are carried out, the completion of monomer filling can be prompted by the indicator light or the console, and then water is automatically injected into the A material delivery component 2, and the stirring arm driving motor 2-4 drives the stirring arm 2-3 to stir so that the A material is fully dissolved, and the B material delivery component 3 and the catalyst delivery component 6 are also operated in this way to complete the feeding action. Since the A material delivery component 2, the B material delivery component 3, the monomer delivery component 4 and the catalyst delivery component 6 are all equipped with a weighing sensor 7, the amount of material added and the ratio between them can be accurately controlled, so that the patent can directly deliver the materials in proportion when delivering them. When feeding, the staff operates the crane to lift the patent, first moves to the discharge port of the reactor, and uses the single-body bow-shaped feeding hopper 5 and the side of the material feeding pipe 11 to aim at the discharge port through the bracket to install the laser light, open the electric control gate in the single-body bow-shaped feeding hopper 5, and the material in the single-body feeding component 4 can fall into the reactor under the action of gravity. At this time, the weighing sensor 7 of the single-body feeding component 4 always senses the weight of the material in the single-body feeding component 4. After the material required for one production is fed, the electric control gate in the single-body bow-shaped feeding hopper 5 automatically Close, then the staff moves this patent to the A material drip box, opens the solenoid valve 2-2 in the A material delivery component 2, and the material in the material tank 2-1 will follow the pipeline through the solenoid valve 2-2 and the corresponding material delivery pipe 11 into the A material drip box. The operation method of the B material delivery component 3 is the same as that of the A material delivery component 2. Finally, the staff uses a crane to lift this patent again to the top of the reactor discharge port, opens the built-in solenoid valve of the catalyst delivery component 6, and delivers the corresponding dose of catalyst into the reactor to complete a material delivery.
[0023] In summary, the material delivery device for the production of water reducer mother liquor in the embodiment of the utility model effectively reduces the labor intensity of the staff by separately packaging the monomer, A material, B material and catalyst, and realizing semi-automatic loading through the vacuum loading pump 10. At the same time, with the help of the integrated A material delivery component 2, B material delivery component 3, monomer delivery component 4 and catalyst delivery component 6, all materials are stored centrally and weighed at all times, so that the materials can be automatically delivered in proportion when delivered, which can effectively reduce the labor intensity of the workers and automatically deliver the materials in proportion, and can effectively improve the production efficiency and production yield of the water reducer.
[0024] It should be understood by those skilled in the art that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention is limited to these examples; under the concept of the present invention, the technical features in the above embodiments or different embodiments may also be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity. Any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.
Claims
1. A material delivery device for producing water reducing agent mother liquor, comprising a material delivery component (2), a vacuum feeding pump (10) and a lifting ring (12), wherein a crane is connected to four lifting rings (12) via a lifting hook and a rope, and the four lifting rings (12) are respectively fixedly mounted at the upper four corners of a delivery device frame (1), characterized in that: The frame body (1-1) of the delivery device frame (1) is fixedly installed with monomer delivery assembly H-type weighing frames (1-2) at the front and rear ends, and a weighing ear (8) is supported between the two monomer delivery assembly H-type weighing frames (1-2) through a weighing sensor (7), and the weighing ear (8) is fixedly installed on the side of the monomer delivery assembly (4), and two pairs of monomer tank limit sliders (9) are fixedly installed on the side of the monomer delivery assembly (4), and a pair of monomer tank limit sliders (9) slide up and down on both sides of a monomer delivery assembly H-type weighing frame (1-2); the frame body (1-1) on both sides of the monomer delivery assembly (4) is respectively fixedly installed with A material and B material assembly support frames (1-3) and catalyst assembly support frames (1-4), and the weighing ears (8) are fixedly installed on both sides of the A material delivery assembly (2) and the B material delivery assembly (3), and the A material and B material assembly support frames (1-3) are respectively fixedly installed with the catalyst assembly support frames (1-4). The A material delivery component (2) and the B material delivery component (3) are supported by two groups of weighing sensors (7) and weighing ears (8); weighing ears (8) are fixedly installed on both sides of the catalyst delivery component (6); the catalyst component support frame (1-4) supports the catalyst delivery component (6) through the two groups of weighing sensors (7) and weighing ears (8); a monomer delivery hopper (5) is provided at the lower part of the monomer delivery component (4); the monomer delivery hopper (5) has an internal electric control gate; a material delivery pipe (11) is installed at the notch of the monomer delivery hopper (5); the A material delivery component (2), the B material delivery component (3) and the catalyst delivery component (6) are respectively connected to their own material delivery pipes (11) through pipelines; and a vacuum feeding pump (10) is provided at the upper part of the monomer delivery component (4), the A material delivery component (2), the B material delivery component (3) and the catalyst delivery component (6).
2. The material feeding device for producing water reducing agent mother solution according to claim 1, characterized in that: The A material delivery component (2), the B material delivery component (3) and the catalyst delivery component (6) have the same internal structure.
3. The material feeding device for producing water reducing agent mother solution according to claim 2, characterized in that: The A material delivery component (2) comprises a material tank body (2-1), a solenoid valve (2-2), a stirring arm (2-3) and a stirring arm driving motor (2-4); the material tank body (2-1) is fixedly installed inside the A material delivery component (2); a stirring arm (2-3) is provided at the lower inner part of the material tank body (2-1); the stirring arm driving motor (2-4) drives the stirring arm (2-3) via a rotating shaft; the lower part of the material tank body (2-1) is connected to the solenoid valve (2-2) via a pipeline; and the solenoid valve (2-2) is connected to a material delivery pipe (11) via a pipeline.
4. The material feeding device for producing water reducing agent mother solution according to claim 1, characterized in that: The A material delivery component (2), the B material delivery component (3) and the catalyst delivery component (6) are equipped with water supply pipe interfaces.
5. The material feeding device for producing water reducing agent mother solution according to claim 1 or 4, characterized in that: The laser lamp is installed on the side of the single-body arched delivery hopper (5) and the material delivery pipe (11) through a bracket.
Citation Information
Patent Citations
Feeding structure of water reducing agent reaction kettle
CN220715787U