Low-temperature production equipment for polycarboxylate superplasticizer
By designing a low-temperature production equipment for polycarboxylic acid water reducing agents including a circulating cooling structure and a multifunctional stirring component, the problem of difficulty in achieving low-temperature production in the existing technology is solved, efficient low-temperature production is achieved, and the production needs of polycarboxylic acid water reducing agents are met.
Patent Information
- Application Number
- CN202421435243.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-22
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-22
AI Technical Summary
The prior art is difficult to achieve low-temperature production by using room temperature cooling, and cannot meet the production needs of polycarboxylic acid water reducing agents.
A low-temperature production equipment for polycarboxylic acid water reducing agent is designed, including a synthetic tank, a titration fixing frame, a circulating cooling structure and a multifunctional stirring assembly. The cooling efficiency is achieved through the circulating cooling structure and interlayer coolant, and the multifunctional stirring assembly is improved.
Through the combination of the circulating cooling structure and interlayer coolant, the low-temperature production of polycarboxylic acid water reducing agent is achieved, the product performance is improved, and the actual production needs are met.
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Figure CN222805174U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of water reducing agent production, in particular to low-temperature production equipment for polycarboxylic acid water reducing agent. Background Art
[0002] Polycarboxylate water reducer is a high-performance water reducer with advantages such as high water reduction rate, good dispersibility, low dosage, excellent slump retention, low concrete shrinkage, strong molecular structure adjustability, and high-performance potential. It is widely used in highways, bridges, tunnels, high-rise buildings and other projects. In recent years, in my country's rapidly developing construction industry, polycarboxylate water reducer has received huge demand and development.
[0003] The macromonomers used in the synthesis of polycarboxylic acid water reducers are mainly vinyl alcohols and vinyl ethers. The polymerization reaction of vinyl alcohols requires a relatively high temperature. For example, the reaction temperature of three-carbon monomers is 60-70°C, and the reaction temperature of four-carbon and five-carbon monomers is usually 30-40°C. Vinyl ether monomers mainly refer to six-carbon monomers. This type of monomer has high polymerization activity, and the polymerization reaction can be completed at room temperature above 5°C. The production process does not require heating, and the reaction time is greatly shortened. The six-carbon polycarboxylic acid water reducer belongs to a low-temperature process, which not only requires the control of the initial reaction temperature, but also the strict control of the temperature during the polymerization process. However, conventional polycarboxylic acid water reducer production equipment uses normal temperature water for cooling to control the temperature of the monomer, which cannot achieve low-temperature production, resulting in poor performance of the produced polycarboxylic acid mother liquor product, which cannot meet actual production needs. Utility Model Content
[0004] The technical problems to be solved by the utility model are:
[0005] The existing technology uses room temperature cooling to achieve low-temperature production, which cannot meet production needs.
[0006] In order to solve the above technical problems, the technical solution proposed in the utility model is: a low-temperature production equipment for polycarboxylic acid water-reducing agent, comprising a synthesis tank, a titration fixing frame, a circulating cooling structure and a multifunctional stirring assembly, wherein the titration fixing frame is detachably mounted on the synthesis tank, the circulating cooling structure is connected to the synthesis tank, the multifunctional stirring assembly is arranged at the bottom of the synthesis tank, the synthesis tank is a double-layer tank-shaped structure connected by a connecting frame, a coolant is arranged in the interlayer of the double-layer canning structure, the circulating cooling structure comprises a refrigeration box and a circulating pump, the refrigeration box and the circulating pump are connected, and the refrigeration box and the circulating pump are respectively connected to the coolant in the interlayer of the synthesis tank through pipe fittings.
[0007] Furthermore, the titration fixed frame includes a bridge frame, a frame plate, an adjustment screw and a clamping plate. The bridge frame is mounted on the synthesis tank. A through hole is opened on the bridge frame. Frame plates are arranged on both sides of the through hole. The adjustment screw is threadedly connected to a group of frame plates and passes through the frame plates. The clamping plate is rotatably arranged on the adjustment screw.
[0008] Furthermore, the frame plate and the bridge are vertically arranged, the frame plate is arranged in an arc shape, the clamping plate is arranged between two groups of frame plates, and the clamping plate is arranged in an arc shape.
[0009] Furthermore, the multifunctional stirring assembly includes a motor and a stirring plate. The motor is arranged at the bottom of the synthesis tank and passes through the double-layer canning structure. The stirring plate is fixed on the output shaft of the motor and arranged at the bottom of the inner filling structure.
[0010] Furthermore, an L-shaped stirring frame is provided on the output shaft of the motor, and the stirring frame is arranged in the interlayer of the double-layer structure.
[0011] Furthermore, the synthesis tank and the circulating cooling structure are both installed on a support frame, and the motor is arranged through the support frame.
[0012] Furthermore, an annular ring cover is provided on the top of the synthesis tank, a thermometer penetrating into the interlayer is provided on the annular cover, and a sealing gasket is provided between the thermometer and the annular cover.
[0013] The beneficial effects achieved by the utility model using the above structure are as follows:
[0014] The synthesis of the water reducing agent is cooled by setting a circulating cooling structure in cooperation with the coolant in the interlayer, and the cooling efficiency is improved by setting a motor in cooperation with a stirring frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of a rocky mountain afforestation seedling digging device proposed by the utility model;
[0016] Figure 2 This is a structural schematic diagram of another angle of the rocky mountain afforestation seedling digging equipment proposed by the utility model;
[0017] Figure 3 The utility model is a cross-sectional view of a hole-digging device for afforestation and seedling cultivation in rocky mountains.
[0018] Among them, 1. synthesis tank, 2. titration fixing frame, 3. circulating cooling structure, 4. multifunctional stirring assembly, 5. connecting frame, 6. bridge frame, 7. through hole, 8. frame plate, 9. adjusting screw, 10. clamping plate, 11. motor, 12. stirring plate, 13. refrigeration box, 14. circulating pump, 15. stirring frame, 16. ring cover, 17. thermometer.
[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0021] like Figure 1-3 As shown, a low-temperature production device for polycarboxylate water-reducing agent proposed by the utility model comprises a synthesis tank 1, a titration fixing frame 2, a circulation cooling structure 3 and a multifunctional stirring assembly 4, the titration fixing frame 2 is detachable and installed on the synthesis tank 1, the circulation cooling structure 3 is connected with the synthesis tank 1, the multifunctional stirring assembly 4 is arranged at the bottom of the synthesis tank 1, the synthesis tank 1 is a double-layer tank-shaped structure connected by a connecting frame 5, a coolant is arranged in the interlayer of the double-layer canning structure, the circulation cooling structure 3 comprises a refrigeration box 13 and a circulation pump 14, the refrigeration box 13 and the circulation pump 14 are connected, and the refrigeration box 13 and the circulation pump 14 are respectively connected with the coolant in the interlayer of the synthesis tank 1 through pipe fittings.
[0022] In order to facilitate the fixation of the titration device, the titration fixing frame 2 includes a bridge frame 6, a frame plate 8, an adjustment screw 9 and a clamping plate 10. The bridge frame 6 is mounted on the synthesis tank 1. A through hole 7 is opened on the bridge frame 6. Frame plates 8 are arranged on both sides of the through hole 7. The adjustment screw 9 is threadedly connected to a group of frame plates 8 and penetrates the frame plates 8. The clamping plate 10 is rotatably arranged on the adjustment screw 9.
[0023] like Figure 1 The frame plate 8 and the bridge frame 6 are vertically arranged, the frame plate 8 is arranged in an arc shape, and the clamping plate 10 is arranged between two groups of frame plates 8, and the clamping plate 10 is arranged in an arc shape.
[0024] In order to continuously stir the water reducer synthesis, the multifunctional stirring assembly 4 includes a motor 11 and a stirring plate 12. The motor 11 is arranged at the bottom of the synthesis tank 1 and passes through the double-layer canning structure. The stirring plate 12 is fixed on the output shaft of the motor 11 and is arranged at the bottom of the inner filling structure. In order to improve the cooling efficiency and stir the coolant, an L-shaped stirring frame 15 is also provided on the output shaft of the motor 11, and the stirring frame 15 is arranged in the interlayer of the double-layer structure.
[0025] like Figure 1 The synthesis tank 1 and the circulating cooling structure 3 are both installed on a support frame, and the motor 11 is arranged through the support frame.
[0026] like Figure 2 An annular ring cover 16 is arranged on the top of the synthesis tank 1 , a thermometer 17 penetrating into the interlayer is arranged on the ring cover 16 , and a sealing gasket is arranged between the thermometer 17 and the ring cover 16 .
[0027] When in use, the user places the device at a position where it needs to be used, fixes the reagent to be titrated between the clamping plate 10 and the frame plate 8, and rotates the adjustment screw 9 to adjust the distance between the clamping plate 10 and the frame plate 8. During the titration process, the motor 11 drives the stirring plate 12 to rotate to stir the reagent in the synthesis tank 1, and the circulation pump 14 operates to circulate the coolant in the interlayer. The heat generated during the circulation process is absorbed by the coolant and returns to the interlayer for cooling after cooling in the refrigeration box 13. The stirring frame 15 can make the coolant temperature uniform, and the thermometer 17 can measure the temperature of the coolant and the temperature of the reagent. The above is the use process of the entire polycarboxylate water-reducing agent low-temperature production equipment.
[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
[0030] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A low-temperature production equipment for polycarboxylate water-reducing agent, characterized in that: The invention comprises a synthesis tank (1), a titration fixing frame (2), a circulating cooling structure (3) and a multifunctional stirring assembly (4); the titration fixing frame (2) is detachable and mounted on the synthesis tank (1); the circulating cooling structure (3) is connected to the synthesis tank (1); the multifunctional stirring assembly (4) is arranged at the bottom of the synthesis tank (1); the synthesis tank (1) is a double-layer tank-shaped structure connected by a connecting frame (5); a cooling liquid is arranged in the interlayer of the double-layer tank-shaped structure; the circulating cooling structure (3) comprises a refrigeration box (13) and a circulating pump (14); the refrigeration box (13) and the circulating pump (14) are connected to each other; the refrigeration box (13) and the circulating pump (14) are respectively connected to the cooling liquid in the interlayer of the synthesis tank (1) through pipe fittings.
2. The low-temperature production equipment for polycarboxylate water-reducing agent according to claim 1, characterized in that: The titration fixed frame (2) comprises a bridge frame (6), a frame plate (8), an adjusting screw (9) and a clamping plate (10); the bridge frame (6) is mounted on a synthesis tank (1); a through hole (7) is provided on the bridge frame (6); frame plates (8) are provided on both sides of the through hole (7); the adjusting screw (9) is threadedly connected to a group of frame plates (8) and penetrates the frame plates (8); and the clamping plate (10) is rotatably mounted on the adjusting screw (9).
3. The low-temperature production equipment for polycarboxylate water-reducing agent according to claim 2, characterized in that: The frame plate (8) and the bridge frame (6) are arranged vertically, the frame plate (8) is arranged in an arc shape, the clamping plate (10) is arranged between two groups of frame plates (8), and the clamping plate (10) is arranged in an arc shape.
4. The low-temperature production equipment for polycarboxylate water-reducing agent according to claim 3, characterized in that: The multifunctional stirring assembly (4) comprises a motor (11) and a stirring plate (12); the motor (11) is arranged at the bottom of the synthesis tank (1) and penetrates the double-layer canning structure; the stirring plate (12) is fixedly arranged on the output shaft of the motor (11) and is arranged at the bottom of the inner filling structure.
5. The low-temperature production equipment for polycarboxylate water-reducing agent according to claim 4, characterized in that: An L-shaped stirring frame (15) is also provided on the output shaft of the motor (11), and the stirring frame (15) is arranged in the interlayer of the double-layer structure.
6. The low-temperature production equipment for polycarboxylate water-reducing agent according to claim 5, characterized in that: The synthesis tank (1) and the circulating cooling structure (3) are both mounted on a support frame, and the motor (11) is disposed through the support frame.
7. A low-temperature production equipment for polycarboxylate water-reducing agent according to claim 6, characterized in that: The top of the synthesis tank (1) is provided with an annular ring cover (16), the annular cover (16) is provided with a thermometer (17) which penetrates into the interlayer, and a sealing gasket is provided between the thermometer (17) and the annular cover (16).