Ceramsite kiln sludge treatment device

Abstract

The utility model relates to the technical field of ceramsite production equipment, in particular to a ceramsite kiln sludge treatment device. Comprising a base and further comprises a treatment box which is fixedly connected to the upper surface of the base through a supporting frame, and the upper surface of the treatment box communicates with a feeding frame. According to the sludge screening device, sludge can be conveniently and rapidly smashed through the arranged smashing assembly, workers can conveniently disassemble, replace or clean the screening plate through the arranged installation assembly, and therefore the screening effect and efficiency of the screening plate can be effectively improved; according to the sludge screening device, the screening plate can be effectively driven to move up and down in a reciprocating mode, so that the screening plate can effectively screen sludge, the screening plate can be effectively reset through the arranged reset assembly, and the sludge screening effect of the screening plate can be further improved in cooperation with the driving assembly.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramsite production equipment, in particular to a ceramsite kiln sludge treatment device. Background Art

[0002] In recent years, there have been many technologies at home and abroad for making sludge into lightweight building materials. They can effectively recycle or reuse sludge and convert it into ceramic components for making expanded clay, replacing the original landfill treatment method, achieving certain economic benefits, and at the same time solving the sludge disposal problem. When treating sludge, it is necessary to use a expanded clay kiln sludge treatment device.

[0003] When treating sludge, the treatment device in the prior art generally first crushes the dehydrated sludge. After the sludge is crushed, the crushed sludge is further screened through a screening net, thereby effectively improving the thoroughness of the sludge crushing. However, after a long period of use, the screening net will inevitably become clogged or damaged. The treatment device in the prior art avoids the clogging of the screening net by controlling the screening net to slide up and down. Although this method can also avoid the clogging of the screening net to a certain extent, the screening net may still become clogged and damaged after long-term use. The treatment device in the prior art cannot effectively disassemble and replace the screening net, which will result in the screening net being unable to effectively screen the crushed sludge after being clogged or damaged, thereby reducing the sludge crushing effect.

[0004] In contrast to the Chinese patent with publication number CN219098951U, the utility model discloses a ceramsite kiln sludge treatment device, comprising a pulverizer main body, a feeding hopper is arranged on the top of the pulverizer main body, a discharge port is arranged on one side of the pulverizer main body, a sealing mechanism is arranged on the inner side of the feeding hopper, and a subdivision mechanism is arranged on the outer side of the discharge port; the sealing mechanism specifically comprises an adjusting plate, a sealing curtain, an adjusting rod and an adjusting handle, an adjusting plate is arranged on the inner side of the feeding hopper, a sealing curtain is arranged between one side of the adjusting plate and the inner side wall of the feeding hopper, an adjusting rod is arranged inside the feeding hopper and above the sealing curtain, the adjusting rod passes through the center of the adjusting plate, and an adjusting handle is arranged on one end of the adjusting rod extending to the outer side of the feeding hopper. Compared with the existing ceramsite kiln sludge treatment device, the utility model can improve the overall sealing, crushing thoroughness and practicality of the ceramsite kiln sludge treatment device through design.

[0005] The above scheme can very conveniently prevent the dust inside the device from being scattered when the sludge is crushed. At the same time, the above scheme can also screen the crushed sludge through the screening net, thereby effectively improving the sludge crushing effect. However, after the screening net has been used for a long time, it is still impossible to disassemble, replace or clean the screening net conveniently and effectively, and the problems raised in the above background technology have not been solved. Utility Model Content

[0006] The utility model aims to provide a ceramsite kiln sludge treatment device, comprising a base and also comprising:

[0007] A processing box is fixedly connected to the upper surface of the base through a support frame, the upper surface of the processing box is connected to a feed frame, a front end surface of the processing box is hinged with a visible closing door, and the upper surface of the base is provided with a collection frame;

[0008] A crushing assembly is arranged inside the feeding frame and is used to crush the sludge;

[0009] A sieve plate located inside the processing box;

[0010] An installation assembly is symmetrically arranged inside the processing box and is used to disassemble, replace or clean the sieve plate;

[0011] A driving assembly is symmetrically arranged inside the processing box and is used to drive the screening plate to move up and down reciprocatingly;

[0012] The reset components are symmetrically arranged on both sides of the inner wall of the processing box and are used to enable the screen plate to be automatically reset, thereby cooperating with the driving component to improve the screening effect of the screen plate.

[0013] As a further improvement of the present technical solution, the crushing assembly includes rotating rods symmetrically connected to the inside of the feed frame, one end of the two rotating rods extends to the outside of the feed frame and is fixedly connected to a limiting disk, the outside of the feed frame is fixedly connected to a first motor, the output shaft of the first motor is fixedly connected to the other end of one of the rotating rods through a coupling, the outsides of the two rotating rods are fixedly connected to crushing rollers, the outside of one of the rotating rods is fixedly connected to a driving gear, and the outside of the other rotating rod is fixedly connected to a driven gear meshing with the driving gear.

[0014] As a further improvement of the technical solution, the outside of the feed frame is hinged with a dustproof closing cover through a hinge, and the upper surface of the dustproof closing cover is symmetrically provided with connecting ropes, and the other ends of the two connecting ropes are fixedly connected with fixed pins, the dustproof closing cover and the feed frame are fixedly connected by the fixed pins, and the front end surface of the dustproof closing cover is fixedly connected with a handle.

[0015] As a further improvement of the present technical solution, the mounting assembly includes a fixing plate symmetrically arranged inside the processing box, and a clamping groove for clamping the connecting plate is provided on opposite sides of the two fixing plates, and fixing sleeves are symmetrically provided on the upper surfaces of the two fixing plates, and a fixing rod is provided inside the fixing sleeve, and a resistance plate is fixedly connected to the outside of the fixing rod, and a resistance spring is sleeved on the outside of the fixing rod, and the resistance spring is in resistance between the resistance plate and the fixing sleeve, and a pull plate is fixedly connected to the top of each two fixing rods, and a plurality of contact surfaces of the fixing sleeves and the fixing plates are provided with guide grooves for the movement of the fixing rods, and guide grooves for the movement of the fixing rods are provided inside the two connecting plates, and the opposite sides of the two connecting plates are respectively fixedly connected to the two sides of the outer wall of the screening plate.

[0016] As a further improvement of the present technical solution, the driving assembly includes driving rods symmetrically rotatably connected to the inside of the processing box, one end of the two driving rods extends to the outside of the processing box and is fixedly connected to an outer disk, the outside of the processing box is fixedly connected to a second motor, the output shaft of the second motor is fixedly connected to the other end of one of the driving rods through a coupling, the two driving rods are connected through a belt and a driving wheel transmission, the outside of the two driving rods are symmetrically provided with cams, the bottom of the two fixed plates are symmetrically provided with interference blocks, and the bottoms of the multiple interference blocks are provided with movable grooves for the cams to move.

[0017] As a further improvement of the present technical solution, the reset assembly includes reset plates symmetrically arranged on both sides of the inner wall of the processing box, the reset plate is fixedly connected to a sliding rod inside, a sliding block is provided on the outside of the sliding rod, a reset spring is sleeved on the outside of the sliding rod, the reset spring is abutted between the sliding block and the reset plate, a guide groove for the movement of the sliding block is provided on the outside of the reset plate, and the opposite sides of each two sliding blocks are fixedly connected to the outside of two fixed plates respectively.

[0018] Compared with the prior art, the utility model has the following beneficial effects:

[0019] In the ceramsite kiln sludge treatment device, by providing a crushing component, an installation component, a driving component and a resetting component, when the dehydrated sludge needs to be treated, it is only necessary to first add the sludge into the feed frame, at which time the crushing component starts to operate, and the crushing component can effectively crush the sludge, and the crushed sludge will fall onto the screen plate inside the treatment box, at which time the driving component starts to operate, and the driving component can effectively drive the screen plate to move up and down reciprocatingly, and in the process of the screen plate moving, the resetting component can effectively reset the screen plate, and at this time the screening effect and efficiency of the screen plate can be improved by cooperating with the driving component and the resetting component, and when the screen plate needs to be disassembled, replaced or cleaned, it is only necessary to first open the visible closing door, and then the screen plate can be conveniently disassembled through the installation component, so that it is convenient for the staff to replace or clean it, saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0021] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model after the dustproof closing cover is opened;

[0022] Figure 3 It is a cutaway three-dimensional structural schematic diagram of the feed frame in the utility model;

[0023] Figure 4 It is a cutaway three-dimensional structural schematic diagram of the processing box, the fixing sleeve and the reset plate in the utility model.

[0024] The meaning of each number in the figure is:

[0025] 1. Base; 2. Support frame; 3. Processing box; 4. Visible closing door; 5. Collection frame; 6. Feed frame; 7. Dust-proof closing cover; 8. Connecting rope; 9. Fixed latch; 10. Limiting plate; 11. Outer plate; 12. Rotating rod; 13. Crushing roller; 14. First motor; 15. Driving gear; 16. Driven gear; 17. Reset plate; 18. Fixed plate; 19. Screening plate; 20. Connecting plate; 21. Resistance block; 22. Fixed sleeve; 23. Fixed rod; 24. Resistance plate; 25. Resistance spring; 26. Sliding rod; 27. Sliding block; 28. Reset spring; 29. ​​Second motor; 30. Driving rod; 31. Cam; 32. Belt. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1 - Figure 4 As shown, this embodiment provides a ceramsite kiln sludge treatment device, including a base 1, and also including:

[0028] The processing box 3 is fixedly connected to the upper surface of the base 1 through the support frame 2. The upper surface of the processing box 3 is connected to the feeding frame 6. The front end surface of the processing box 3 is hinged with a visible closing door 4. The upper surface of the base 1 is provided with a collecting frame 5;

[0029] A crushing assembly is arranged inside the feed frame 6 and is used to crush the sludge;

[0030] The screening plate 19 is located inside the processing box 3;

[0031] The mounting assembly is symmetrically arranged inside the processing box 3 and is used to disassemble, replace or clean the sieve plate 19;

[0032] The driving assembly is symmetrically arranged inside the processing box 3 and is used to drive the screening plate 19 to move up and down;

[0033] The reset components are symmetrically arranged on both sides of the inner wall of the processing box 3 and are used to enable the screen plate 19 to be automatically reset, thereby cooperating with the driving component to improve the screening effect of the screen plate 19.

[0034] The above working principle: when the dehydrated sludge needs to be processed, it is only necessary to add the sludge into the feed frame 6 first. At this time, the crushing component starts to run, and the crushing component can effectively crush the sludge. The crushed sludge will fall onto the screen plate 19 inside the processing box 3. At this time, the driving component starts to run, and the driving component can effectively drive the screen plate 19 to move up and down reciprocatingly. During the movement of the screen plate 19, the reset component can effectively reset the screen plate 19. At this time, the screening effect and efficiency of the screen plate 19 can be improved by cooperating with the reset component. When the screen plate 19 needs to be disassembled, replaced or cleaned, it is only necessary to open the visible closing door 4 first, and then through the installation component, the screen plate 19 can be easily disassembled, so that it is convenient for the staff to replace or clean it, saving time and effort.

[0035] In order to effectively crush the sludge, the crushing assembly includes a rotating rod 12 symmetrically connected to the inside of the feed frame 6, one end of the two rotating rods 12 extends to the outside of the feed frame 6 and is fixedly connected to the limiting disk 10, the outside of the feed frame 6 is fixedly connected to a first motor 14, the output shaft of the first motor 14 is fixedly connected to the other end of one of the rotating rods 12 through a coupling, the outside of the two rotating rods 12 are fixedly connected to a crushing roller 13, the outside of one of the rotating rods 12 is fixedly connected to a driving gear 15, and the outside of the other rotating rod 12 is fixedly connected to a driving gear 15. The driven gear 16 meshes with the driving gear 15. When the sludge needs to be crushed, the sludge only needs to be added into the feed frame 6 first. At this time, the first motor 14 starts to run, driving one of the rotating rods 12 to rotate synchronously, and one of the rotating rods 12 drives the driving gear 15 to rotate synchronously, and the driving gear 15 drives the driven gear 16 to rotate synchronously, and the driven gear 16 drives another rotating rod 12 to rotate synchronously, and the two rotating rods 12 drive the two crushing rollers 13 to rotate synchronously. At this time, the crushing rollers 13 can be used to crush the sludge.

[0036] Taking into account that a large amount of dust will be generated when the sludge is crushed, a dustproof closing cover 7 is hinged on the outside of the feed frame 6 through a hinge, and connecting ropes 8 are symmetrically provided on the upper surface of the dustproof closing cover 7. The other ends of the two connecting ropes 8 are fixedly connected with fixed pins 9. The dustproof closing cover 7 and the feed frame 6 are fixedly connected by the fixed pins 9. The front end surface of the dustproof closing cover 7 is fixedly connected with a pull handle. When the sludge is crushed, a large amount of dust will be generated. At this time, it is only necessary to fix the dustproof closing cover 7 and the feed frame 6 through the fixed pins 9, so that the dust generated when the sludge is crushed can be blocked by the dustproof closing cover 7.

[0037] In order to conveniently and effectively disassemble the screening plate 19, the installation assembly includes a fixed plate 18 symmetrically arranged inside the processing box 3, and the opposite sides of the two fixed plates 18 are provided with a clamping groove for clamping the connecting plate 20. The upper surfaces of the two fixed plates 18 are symmetrically provided with fixed sleeves 22, and the interior of the fixed sleeves 22 is provided with a fixing rod 23, and the outside of the fixing rod 23 is fixedly connected with a resistance plate 24. The outside of the fixing rod 23 is sleeved with a resistance spring 25, and the resistance spring 25 is in contact between the resistance plate 24 and the fixed sleeve 22. The top ends of every two fixing rods 23 are fixedly connected with a pulling plate, and the contact surfaces of multiple fixing sleeves 22 and the fixed plates 18 are provided with guide grooves for the movement of the fixing rods 23. The interiors of the two connecting plates 20 are provided with guide grooves for the movement of the fixing rods 23. The opposite sides of the two connecting plates 20 are respectively fixedly connected to the two sides of the outer wall of the screening plate 19. When the screening plate 19 needs to be disassembled, When the fixing rod 23 is inserted into the guide groove inside the connecting plate 20, the connecting plate 20 can be pulled out from the clamping groove inside the fixing plate 18, and the connecting plate 20 can drive the screening plate 19 to move synchronously. At this time, the screening plate 19 can be disassembled. When the screening plate 19 needs to be installed, it is only necessary to first plug the connecting plate 20 into the clamping groove inside the fixing plate 18, and then release the pulling plate. At this time, the resistance spring 25 is reset, driving the fixing rod 23 to reset and move synchronously. When the fixing rod 23 is plugged into the guide groove inside the connecting plate 20, the connecting plate 20 and the fixing plate 18 can be fixed, and the screening plate 19 can be installed.

[0038] In order to effectively drive the screening plate 19 to move up and down, the driving assembly includes driving rods 30 symmetrically connected to the inside of the processing box 3, one end of the two driving rods 30 extends to the outside of the processing box 3 and is fixedly connected to the outer disk 11, the outside of the processing box 3 is fixedly connected to the second motor 29, the output shaft of the second motor 29 is fixedly connected to the other end of one of the driving rods 30 through a coupling, the two driving rods 30 are connected by a belt 32 and a driving wheel transmission, the outside of the two driving rods 30 are symmetrically provided with cams 31, the bottom of the two fixed plates 18 are symmetrically provided with resistance blocks 21, and the bottoms of the multiple resistance blocks 21 are provided with movable grooves for the movement of the cams 31. When the mud falls onto the screening plate 19, the second motor 29 starts to run, driving one of the driving rods 30 to rotate synchronously. Since the two driving rods 30 are connected by a belt 32 and a driving wheel for transmission, the two driving rods 30 will rotate synchronously at this time, driving the cam 31 to rotate synchronously. At this time, the cam 31 will move synchronously in the movable groove opened at the bottom of the resistance block 21. During the rotation of the cam 31, the screening plate 19 will be driven to move up and down synchronously. At this time, the screening effect and efficiency of the screening plate 19 on the sludge can be effectively improved. Since the sizes of the two driving wheels are inconsistent, there will be no impact on the transmission relationship between the two driving rods 30.

[0039] In addition, in order to effectively enable the sieve plate 19 to be reset and moved, the reset assembly includes reset plates 17 symmetrically arranged on both sides of the inner wall of the processing box 3, the reset plate 17 is fixedly connected with a slide rod 26 inside, a slider 27 is arranged outside the slide rod 26, a reset spring 28 is sleeved outside the slide rod 26, the reset spring 28 abuts between the slider 27 and the reset plate 17, and a guide groove for the slider 27 to move is opened outside the reset plate 17, and the opposite sides of each two sliders 27 are fixedly connected to the outside of the two fixed plates 18 respectively, and the cam 31 is provided with a reset spring 28. When the movable fixed plate 18 moves upward, the fixed plate 18 will drive the slider 27 to move synchronously outside the slide rod 26. During the movement of the slider 27, the reset spring 28 will be squeezed. When the fixed plate 18 moves downward, the reset spring 28 will be reset synchronously. At this time, the reset spring 28 can be used to automatically reset the screen plate 19. This cycle can be repeated effectively in conjunction with the driving component to make the screen plate 19 move back and forth up and down, thereby further improving the screening effect and efficiency of the screen plate 19.

[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A ceramsite kiln sludge treatment device, comprising a base (1), characterized in that: Also includes: A processing box (3) is fixedly connected to the upper surface of the base (1) via a support frame (2); the upper surface of the processing box (3) is connected to a feed frame (6); a front end surface of the processing box (3) is hingedly provided with a visible closing door (4); and the upper surface of the base (1) is provided with a collecting frame (5); A crushing assembly is arranged inside the feed frame (6) and is used to crush the sludge; A sieve plate (19) located inside the processing box (3); An installation assembly is symmetrically arranged inside the processing box (3) and is used to disassemble, replace or clean the sieve plate (19); A driving assembly is symmetrically arranged inside the processing box (3) and is used to drive the screening plate (19) to move up and down reciprocatingly; The reset components are symmetrically arranged on both sides of the inner wall of the processing box (3) and are used to enable the screening plate (19) to be automatically reset, thereby cooperating with the driving component to improve the screening effect of the screening plate (19).

2. The ceramsite kiln sludge treatment device according to claim 1, characterized in that: The pulverizing assembly comprises a rotating rod (12) symmetrically rotatably connected inside a feed frame (6), one end of each of the two rotating rods (12) extending to the outside of the feed frame (6) and fixedly connected to a limiting disk (10), a first motor (14) fixedly connected to the outside of the feed frame (6), an output shaft of the first motor (14) fixedly connected to the other end of one of the rotating rods (12) via a coupling, a pulverizing roller (13) fixedly connected to the outside of each of the two rotating rods (12), a driving gear (15) fixedly connected to the outside of one of the rotating rods (12), and a driven gear (16) meshing with the driving gear (15) fixedly connected to the outside of the other rotating rod (12).

3. The ceramsite kiln sludge treatment device according to claim 1 is characterized in that: The outside of the feed frame (6) is hinged with a dustproof closing cover (7) through a hinge, and the upper surface of the dustproof closing cover (7) is symmetrically provided with connecting ropes (8), and the other ends of the two connecting ropes (8) are fixedly connected with fixed pins (9). The dustproof closing cover (7) and the feed frame (6) are fixedly connected by the fixed pins (9), and the front end surface of the dustproof closing cover (7) is fixedly connected with a pull handle.

4. The ceramsite kiln sludge treatment device according to claim 1, characterized in that: The mounting assembly comprises a fixing plate (18) symmetrically arranged inside the processing box (3), a clamping groove for clamping the connecting plate (20) is provided on opposite sides of the two fixing plates (18), a fixing sleeve (22) is symmetrically provided on the upper surface of the two fixing plates (18), a fixing rod (23) is provided inside the fixing sleeve (22), a contact plate (24) is fixedly connected to the outside of the fixing rod (23), and a contact spring (25) is sleeved on the outside of the fixing rod (23), The abutment spring (25) abuts between the abutment plate (24) and the fixed sleeve (22); the top ends of each of the two fixed rods (23) are fixedly connected with a pull plate; the contact surfaces of the plurality of fixed sleeves (22) and the fixed plate (18) are provided with guide grooves for the movement of the fixed rods (23); the interiors of the two connecting plates (20) are provided with guide grooves for the movement of the fixed rods (23); and the opposite sides of the two connecting plates (20) are fixedly connected to the two sides of the outer wall of the screening plate (19) respectively.

5. The ceramsite kiln sludge treatment device according to claim 4, characterized in that: The driving assembly comprises driving rods (30) symmetrically connected to the inside of the processing box (3), one end of each of the two driving rods (30) extends to the outside of the processing box (3) and is fixedly connected to an outer disk (11), the outside of the processing box (3) is fixedly connected to a second motor (29), the output shaft of the second motor (29) is fixedly connected to the other end of one of the driving rods (30) through a coupling, the two driving rods (30) are connected to each other through a belt (32) and a driving wheel transmission, the outside of the two driving rods (30) are symmetrically provided with cams (31), the bottoms of the two fixed plates (18) are symmetrically provided with abutment blocks (21), and the bottoms of the plurality of abutment blocks (21) are provided with movable grooves for the cams (31) to move.

6. The ceramsite kiln sludge treatment device according to claim 4, characterized in that: The reset assembly comprises a reset plate (17) symmetrically arranged on both sides of the inner wall of the processing box (3); the reset plate (17) is fixedly connected to a slide rod (26) inside, a slider (27) is arranged outside the slide rod (26), a reset spring (28) is sleeved outside the slide rod (26), the reset spring (28) is abutted between the slider (27) and the reset plate (17), a guide groove for the slider (27) to move is opened outside the reset plate (17), and the opposite sides of each two sliders (27) are fixedly connected to the outside of two fixed plates (18) respectively.

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