Hexagonal flange bolt machining equipment
By designing a hexagonal flange bolt processing equipment including a robotic arm and rotating assembly, the problems of manual spraying and paint being harmful to the staff are solved, and efficient spraying and reducing physical harm are achieved.
Patent Information
- Application Number
- CN202421282726.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The manual painting efficiency of hexagonal flange bolts during processing is inefficient, and the paint is harmful to the body of the staff.
A hexagonal flange bolt processing equipment including mounting base plate, painted pipe, rotary assembly and robotic arms is designed to achieve uniform spraying and full coverage of paint through the coordinated work of the robotic arm and rotary assembly.
Improve spraying efficiency, ensure that the outer surface of the hexagonal flange surface bolts are fully sprayed, and reduce physical harm to the staff through remote operation.
Smart Images

Figure CN222805429U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bolt processing equipment, in particular to a hexagonal flange surface bolt processing equipment. Background Art
[0002] Hexagonal flange bolt is a fastener mainly composed of a hexagonal head, a flange and a screw. It has high tensile strength and shear strength, can withstand large loads and torques, and is easier and quicker to install and disassemble.
[0003] During the processing of hexagonal flange bolts, in order to enhance their anti-corrosion ability, it is necessary to evenly spray anti-rust paint on their outer surface, but the efficiency of manual spraying is too low, and the paint is also harmful to the health of the workers. Therefore, the utility model proposes a hexagonal flange bolt processing equipment that is different from the prior art to solve the above technical problems. Utility Model Content
[0004] In order to improve the above-mentioned problem that the efficiency of manual spray painting is too low and the paint is also harmful to the health of the workers, the utility model provides a hexagonal flange bolt processing equipment.
[0005] The utility model provides a hexagonal flange bolt processing equipment, which adopts the following technical solutions:
[0006] A hexagonal flange bolt processing equipment comprises a mounting base plate, mounting vertical plates are installed on both sides of the top wall of the mounting base plate, two groups of the mounting vertical plates are inlaid with paint spray pipes on the upper ends, the ends of the two groups of paint spray pipes are connected to the paint supply equipment of the prior art, a mounting frame is fixed on the rear side of the top wall of the mounting base plate, a rotating assembly is fixed on the top wall of the mounting frame, and multiple groups of mechanical arms are fixed at equal angles at the bottom wall of the rotating assembly.
[0007] By adopting the above technical solution, the hexagonal flange bolts are clamped and fixed on the robot arm at the appropriate position, the rotating assembly is started to drive multiple groups of robot arms to rotate synchronously, and at the same time, the paint supply equipment of the existing technology is started and the paint is evenly sprayed onto the hexagonal flange bolts using the paint spraying pipe. During the spraying process, the robot arm is started to rotate to ensure that the outer surface of the hexagonal flange bolt can be fully sprayed.
[0008] Optionally, the rotating assembly includes a forward and reverse motor, which is fixed on the top wall of the mounting frame, and the output end of the forward and reverse motor is equipped with a rotating shaft that passes through the top wall of the mounting frame, and a second plate fixed to the robotic arm is fixed at the bottom wall of the rotating shaft.
[0009] By adopting the above technical solution, the forward and reverse motors are started to drive the rotating shaft to rotate, thereby driving the second plate and the mechanical arm to rotate synchronously, which can ensure that the outer surface of the hexagonal flange bolt can be fully sprayed.
[0010] Optionally, a slide is fixed on the top wall of the inner cavity of the mounting frame, and a plurality of slides fixed to the top wall of the second flat plate are slidably penetrated through the inner cavity of the slide.
[0011] By adopting the above technical solution, the second flat plate can drive multiple groups of slides to slide synchronously in the inner cavity of the slideway during the rotation process, thereby improving the stability of the second flat plate.
[0012] Optionally, an installation frame is provided at the top wall position of the installation base plate, and a first flat plate is installed at both upper and lower ends of the inner wall of the installation frame. A plurality of support legs fixed to the top wall of the installation base plate are fixed at the bottom wall position of the first flat plate on the lower side, and a plurality of drying components are installed on the installation frame.
[0013] Optionally, the drying component includes a high temperature resistant fan, and multiple groups of high temperature resistant fans are provided. The multiple groups of high temperature resistant fans are evenly fixed and embedded on the front and rear side walls of the installation frame, and multiple groups of electric heating tubes are evenly embedded on the front and rear sides of the top wall of the first flat plate on the upper side.
[0014] By adopting the above technical solution, multiple groups of electric heating tubes are started to generate heat and multiple groups of high temperature resistant fans are started to blow hot air onto the hexagonal flange bolts.
[0015] Optionally, collection frames are provided on both sides of the top wall of the installation base plate, and the outer walls of the two groups of collection frames are provided with baffles fixed to the top wall of the installation base plate.
[0016] By adopting the above technical solution, under the action of the installation frame, the excess paint during the spraying process can flow into the inner cavity of the collection frame for collection.
[0017] In summary, the present invention has at least one of the following beneficial effects:
[0018] The hexagonal flange bolts are clamped and fixed on the mechanical arm at the appropriate position, and the forward and reverse motors are started to drive the rotating shaft to rotate, thereby driving the second plate and the mechanical arm to rotate synchronously. During the spraying process, the mechanical arm is started to rotate to ensure that the outer surface of the hexagonal flange bolts can be fully sprayed, thereby improving the efficiency of the spraying. At the same time, during the spraying process, the staff can operate remotely, which is beneficial to health;
[0019] During the spraying process, the second plate and multiple sets of mechanical arms rotate continuously, multiple sets of electric heating tubes are started to generate heat and multiple sets of high-temperature resistant fans are started to blow hot air onto the hexagonal flange bolts to facilitate quick drying. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model from top view;
[0022] Figure 3 This is a schematic diagram of the cross-sectional structure of the second flat plate and the mechanical arm of the utility model when viewed from above;
[0023] Figure 4 It is a schematic diagram of the cross-sectional structure of the mounting frame, slideway and slide frame viewed from above of the utility model.
[0024] In the figure: 1. Installation vertical plate; 2. Paint spraying pipe; 3. Collection frame; 4. Installation bottom plate; 5. Electric heating tube; 6. First flat plate; 7. Support leg; 8. High temperature resistant fan; 9. Installation frame; 10. Installation frame; 11. Second flat plate; 12. Slide; 13. Forward and reverse motors; 14. Rotating shaft; 15. Slide; 16. Robotic arm; 17. Baffle. DETAILED DESCRIPTION
[0025] The following is combined with Figure 1-4 The utility model is described in further detail.
[0026] Please refer to the attached figure in the instruction manual Figure 1 , 2 3. An embodiment of the utility model is: a hexagonal flange bolt processing equipment, including a mounting base plate 4, mounting vertical plates 1 are installed on both sides of the top wall of the mounting base plate 4, and paint spray pipes 2 are inlaid on the upper ends of the two groups of mounting vertical plates 1. The ends of the two groups of paint spray pipes 2 are connected to the paint supply equipment of the prior art, and a mounting frame 10 is fixed to the rear side of the top wall of the mounting base plate 4. The lateral longitudinal section of the mounting frame 10 is set to be L-shaped, and a rotating component is fixed to the top wall of the mounting frame 10. The rotating component includes a forward and reverse motor 13, and the forward and reverse motor 13 is fixed on the top wall of the mounting frame 10. A rotating shaft 14 that passes through the top wall of the mounting frame 10 is installed at the output end of the forward and reverse motor 13, and multiple groups of mechanical arms 16 are fixed at equal angles at the bottom wall of the rotating shaft 14.
[0027] The hexagonal flange bolts are clamped and fixed on the mechanical arm 16 at the appropriate position, and the forward and reverse motors 13 are started to drive the rotating shaft 14 to rotate, thereby driving the second plate 11 and the mechanical arm 16 to rotate synchronously. At the same time, the paint supply equipment of the prior art is started and the paint is evenly sprayed onto the hexagonal flange bolts using the paint spraying pipe 2. During the spraying process, the mechanical arm 16 is started to rotate to ensure that the outer surface of the hexagonal flange bolts can be fully sprayed.
[0028] Please refer to the attached figure in the instruction manual Figure 1 and 4A slideway 12 is fixed on the top wall of the inner cavity of the mounting frame 10, and the cross section of the slideway 12 is set to be annular. Multiple groups of slides 15 fixed to the top wall of the second flat plate 11 are slidably penetrated in the inner cavity of the slideway 12, and the longitudinal section of the slideway 15 is set to be T-shaped. During the rotation process of the second flat plate 11, the multiple groups of slides 15 can be driven to slide synchronously in the inner cavity of the slideway 12, thereby improving the stability of the second flat plate 11.
[0029] Please refer to the attached figure in the instruction manual Figure 1 and 2 A mounting frame 9 is provided at the top wall position of the mounting base plate 4, and the upper and lower ends of the mounting frame 9 are both set to be open. The upper and lower ends of the inner wall of the mounting frame 9 are both installed with a first flat plate 6, and a plurality of groups of supporting legs 7 fixed to the top wall of the mounting base plate 4 are fixed at the bottom wall position of the lower first flat plate 6.
[0030] Please refer to the attached figure in the instruction manual Figure 1 and 2 , multiple groups of drying components are installed on the installation frame 9. The drying components include high temperature resistant fans 8, multiple groups of high temperature resistant fans 8 are arranged, and the multiple groups of high temperature resistant fans 8 are evenly fixed and embedded on the front and rear side walls of the installation frame 9, and multiple groups of electric heating tubes 5 are evenly embedded on the front and rear sides of the top wall of the upper first flat plate 6, and the multiple groups of electric heating tubes 5 are respectively arranged at the outer sides of the multiple groups of high temperature resistant fans 8.
[0031] During the spraying process, the second plate 11 and the multiple sets of mechanical arms 16 rotate continuously, the multiple sets of electric heating tubes 5 are started to generate heat and the multiple sets of high temperature resistant fans 8 are started to blow hot air onto the hexagonal flange bolts.
[0032] Please refer to the attached figure in the instruction manual Figure 1 and 2 , the top wall of the installation base plate 4 is provided with a collection frame 3 on both sides, the collection frame 3 is arranged directly below the mechanical arm 16, the top wall of the collection frame 3 is arranged to be open, and the outer walls of the two groups of collection frames 3 are provided with baffles 17 fixed to the top wall of the installation base plate 4. Under the action of the installation frame 9, the excess paint during the spraying process can flow into the inner cavity of the collection frame 3 for collection.
[0033] Working principle: When using the hexagonal flange bolt processing equipment, first place the mounting base plate 4 stably in an appropriate position, then clamp and fix the hexagonal flange bolt on the mechanical arm 16 at the appropriate position, start the forward and reverse motor 13 to drive the rotating shaft 14 to rotate, thereby driving the second plate 11 and the mechanical arm 16 to rotate synchronously, and at the same time start the paint supply equipment of the prior art and use the paint spraying pipe 2 to evenly spray the paint onto the hexagonal flange bolt. During the spraying process, start the mechanical arm 16 to rotate to ensure that the outer surface of the hexagonal flange bolt can be fully sprayed.
[0034] During the spraying process, the second flat plate 11 and multiple groups of mechanical arms 16 rotate continuously, multiple groups of electric heating tubes 5 are started to generate heat, and multiple groups of high-temperature resistant fans 8 are started to blow hot air onto the hexagonal flange bolts. Under the action of the mounting frame 9, excess paint during the spraying process can flow into the inner cavity of the collection frame 3 for collection. During the rotation process, the second flat plate 11 can drive multiple groups of slides 15 to slide synchronously in the inner cavity of the slide 12, thereby improving the stability of the second flat plate 11.
[0035] The standard parts used in the present utility model document can all be purchased from the market. The various components in the present utility model document can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0036] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A hexagonal flange bolt processing device, comprising a mounting base plate (4), characterized in that: Mounting uprights (1) are installed on both sides of the top wall of the mounting base plate (4), and paint spray pipes (2) are embedded on the upper ends of the two groups of mounting uprights (1). The ends of the two groups of paint spray pipes (2) are connected to the paint supply equipment of the prior art. A mounting frame (10) is fixed on the rear side of the top wall of the mounting base plate (4), and a rotating component is fixed on the top wall of the mounting frame (10). Multiple groups of mechanical arms (16) are fixed at equal angles on the bottom wall of the rotating component.
2. The hexagonal flange bolt processing equipment according to claim 1, characterized in that: The rotating assembly comprises a forward and reverse motor (13), the forward and reverse motor (13) being fixed on the top wall of the mounting frame (10), a rotating shaft (14) penetrating the top wall of the mounting frame (10) being installed at the output end of the forward and reverse motor (13), and a second plate (11) fixed to the mechanical arm (16) being fixed at the bottom wall of the rotating shaft (14).
3. The hexagonal flange bolt processing equipment according to claim 2, characterized in that: A slideway (12) is fixed at the top wall position of the inner cavity of the mounting frame (10), and a plurality of groups of slides (15) fixed to the top wall position of the second flat plate (11) are slidably penetrated through the inner cavity of the slideway (12).
4. The hexagonal flange bolt processing equipment according to claim 1, characterized in that: A mounting frame (9) is provided at the top wall position of the mounting base plate (4), and first flat plates (6) are installed at both upper and lower ends of the inner wall of the mounting frame (9), and multiple groups of supporting legs (7) fixed to the top wall of the mounting base plate (4) are fixed at the bottom wall position of the first flat plate (6) on the lower side, and multiple groups of drying components are installed on the mounting frame (9).
5. The hexagonal flange bolt processing equipment according to claim 4, characterized in that: The drying component comprises a high temperature resistant fan (8), and the high temperature resistant fan (8) is provided in a plurality of groups. The plurality of groups of the high temperature resistant fans (8) are respectively and evenly fixedly embedded on the front and rear side walls of the mounting frame (9), and the front and rear sides of the top wall of the first flat plate (6) on the upper side are evenly embedded with a plurality of groups of electric heating tubes (5).
6. The hexagonal flange bolt processing equipment according to claim 1, characterized in that: Collection frames (3) are provided on both sides of the top wall of the installation base plate (4), and baffles (17) fixed to the top wall of the installation base plate (4) are provided on the outer walls of the two groups of collection frames (3).