Forge piece surface scrubbing device

By designing a forging surface brushing device including rotary bristles, circulation boxes and filtering systems, the problem of inconvenience in cleaning iron filings and dust on the surface of forging is solved, efficient cleaning and recycling of water resources are achieved, and processing efficiency and resource utilization are improved.

CN222805643UActive Publication Date: 2025-04-29JIANGSU MECQ INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421483468.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-29
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

During the processing of existing forgings, a large amount of fine iron filings and dust remained on the surface of the forgings, which affected the later processing process. The existing manual brushing methods are inconvenient, increase labor intensity, waste water resources, and reduce cleaning efficiency.

Method used

Design a forging surface brushing device, including a cleaning box, a rotary shaft, a motor-driven cleaning bristle, a circulation box, a rubidium magnet, a filter box and a circulation pump, clean the surface of the forging through a rotary bristle and a water jet system, and then recover and filter water resources through the circulation system to achieve efficient cleaning and recycling of water resources.

Benefits of technology

It improves the efficiency of surface cleaning of forgings, reduces the waste of water resources, reduces labor intensity, and improves the production efficiency during the processing of forgings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a forge piece surface brushing device which comprises a cleaning box, the top end of the cleaning box is connected with a box cover in a clamped mode, a rotatable rotating shaft is arranged in the cleaning box, a motor is installed at the top end of the box cover, an output shaft of the motor penetrates through the box cover and is fixedly connected with the upper end of the rotating shaft, and a plurality of cleaning bristles are fixedly arranged on the side wall of the rotating shaft. A circulating box is connected to the lower end of the cleaning box, a plurality of rubidium magnets are installed at the inner bottom of the circulating box, a partition plate is fixedly arranged at the inner bottom of the cleaning box, a plurality of through holes are formed in the partition plate, a plurality of spraying pipes are fixedly arranged on the side wall of the cleaning box, a plurality of nozzles are formed in each spraying pipe, and a filtering box is connected to one side of the circulating box through a pipeline. A detachable filter screen is arranged in the filter box, a circulating mechanism is connected between the filter box and the plurality of spray pipes, and a sealing door is arranged at the front end of the circulating box. The cleaning device has the advantages that the structure is reasonable, the cleaning efficiency is high, and water resources can be recycled.
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Description

Technical Field

[0001] The utility model relates to the technical field of forging processing, in particular to a forging surface brushing device. Background Art

[0002] Forgings refer to workpieces or blanks obtained by forging and deforming metal billets. By applying pressure to the metal billet to cause it to undergo plastic deformation, its mechanical properties can be changed. Forgings can be divided into cold forging, warm forging and hot forging according to the temperature of the billet during processing. Cold forging is generally performed at room temperature, while hot forging is performed at a temperature higher than the recrystallization temperature of the metal billet.

[0003] After the forging process, a large amount of fine iron filings and dust remain on the surface of the forging, which easily affects the subsequent processing steps. Therefore, it is necessary to clean the iron filings and dust on the surface of the forging. However, the conventional method of manually using a handheld spray gun to brush the surface of the forging is inconvenient, increases the labor intensity of the operators, and causes a large waste of water resources, thereby reducing the efficiency of forging cleaning. In view of the above problems, a solution is proposed below. Utility Model Content

[0004] The utility model aims to provide a forging surface brushing device, which has the advantages of high cleaning efficiency and reusable water resources.

[0005] The above technical objectives of the utility model are achieved through the following technical solutions:

[0006] A forging surface brushing device comprises a cleaning box, a box cover is clamped on the top of the cleaning box, a rotatable shaft is arranged in the cleaning box, a motor is installed on the top of the box cover, the output shaft of the motor passes through the box cover and is fixedly connected to the upper end of the rotating shaft, a plurality of cleaning bristles are fixedly arranged on the side wall of the rotating shaft, a circulation box is connected to the lower end of the cleaning box, a plurality of nebulium magnets are installed on the inner bottom of the circulation box, a partition is fixedly arranged on the inner bottom of the cleaning box, a plurality of through holes are opened on the partition, a plurality of nozzles are fixedly arranged on the side wall of the cleaning box, a plurality of nozzles are respectively arranged on each of the nozzles, a filter box is connected to one side of the circulation box through a pipeline, a detachable filter screen is arranged in the filter box, a circulation mechanism is connected between the filter box and the plurality of nozzles, a sealing door is provided at the front end of the circulation box, one end of the sealing door is rotatably connected to the circulation box, and the other end is detachably connected to the circulation box.

[0007] Preferably, the circulation mechanism includes a circulation pump installed on the top of the filter box, and the two ends of the circulation pump are respectively connected to an inlet pipe and an outlet pipe, the other end of the inlet pipe is connected to the lower side of the filter box, and the other end of the outlet pipe is connected to a plurality of nozzles.

[0008] Preferably, a protrusion is fixedly provided on one side of the circulation box, a fixing pin is passed through the protrusion, and the top end of the fixing pin is passed through the sealing door, a return spring is passed through the fixing pin, and the return spring is connected between one side of the protrusion and the tail end of the fixing pin.

[0009] Preferably, a fixed pull frame is fixedly provided at one end of the filter screen, and a drain valve and a water injection pipe are respectively connected to one side of the circulation box.

[0010] The beneficial effects of the utility model are:

[0011] 1. By opening the box cover, the forgings to be cleaned can be placed in the cleaning box. After that, the motor can be used to drive the shaft to rotate, thereby driving several cleaning brushes to rotate at the same time. Finally, the dust and iron filings attached to the surface of the forgings can be brushed off to complete the brushing of the forgings.

[0012] 2. Water can be sprayed out through several nozzles through several nozzles to spray on the surface of the forgings. Then, the dust and iron filings brushed off the surface of the forgings can flow into the circulation box through several through holes along with the water. At this time, the iron filings can be adsorbed by several rubidium magnets. Then, the water with dust can flow into the filter box through the pipeline. At this time, the dust can be filtered through the filter. Finally, the water can be re-delivered to several nozzles through the circulation mechanism. In this way, the recycling of water resources can be realized, which greatly saves water resources and further improves the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of an embodiment;

[0014] Figure 2 A cross-sectional view of an embodiment.

[0015] Figure numerals: 1. cleaning box; 2. box cover; 3. rotating shaft; 4. motor; 5. cleaning bristles; 6. circulation box; 7. neodymium magnet; 8. partition; 9. through hole; 10. nozzle; 11. nozzle; 12. filter box; 13. filter screen; 14. circulation mechanism; 15. sealing door; 16. circulation pump; 17. water inlet pipe; 18. water outlet pipe; 19. bump; 20. fixing pin; 21. reset spring; 22. fixing pull bracket; 23. drain valve; 24. water filling pipe. DETAILED DESCRIPTION

[0016] The following is only a preferred embodiment of the present invention, and the protection scope is not limited to this embodiment. All technical solutions under the concept of the present invention should belong to the protection scope of the present invention. The same parts are represented by the same figure marks. It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to the directions in the drawings, and the words "bottom" and "top", "inside" and "outside" refer to the directions toward or away from the geometric center of a specific component, respectively.

[0017] like Figure 1 to Figure 2 As shown, a forging surface brushing device includes a cleaning box 1, a box cover 2 is clamped on the top of the cleaning box 1, a rotatable shaft 3 is arranged in the cleaning box 1, a motor 4 is installed on the top of the box cover 2, the output shaft of the motor 4 passes through the box cover 2, and is fixedly connected to the upper end of the shaft 3, and a plurality of cleaning bristles 5 are fixedly arranged on the side wall of the shaft 3. By opening the box cover 2, the forging to be cleaned can be put into the cleaning box 1, and then the shaft 3 can be driven to rotate by the rotation of the motor 4, thereby driving a plurality of cleaning bristles 5 to rotate at the same time, and finally the dust and iron filings attached to the surface of the forging can be brushed off to complete the brushing work of the forging.

[0018] The lower end of the cleaning box 1 is connected to a circulation box 6, and a plurality of rubidium magnets 7 are installed on the inner bottom of the circulation box 6. A partition 8 is fixedly provided on the inner bottom of the cleaning box 1, and a plurality of through holes 9 are opened on the partition 8. A plurality of nozzles 10 are fixedly provided on the side wall of the cleaning box 1, and a plurality of nozzles 11 are respectively provided on each nozzle 10. Water can be sprayed out through the plurality of nozzles 11 through the plurality of nozzles 10 so as to be sprayed onto the surface of the forging. After that, the dust and iron filings brushed off the surface of the forging can flow into the circulation box 6 through the plurality of through holes 9 along with the water. At this time, the iron filings can be adsorbed by the plurality of rubidium magnets 7.

[0019] One side of the circulation box 6 is connected to a filter box 12 through a pipeline. A detachable filter screen 13 is arranged in the filter box 12. A circulation mechanism 14 is connected between the filter box 12 and a plurality of nozzles 10. Then, water with dust can flow into the filter box 12 through the pipeline. At this time, the dust can be filtered through the filter screen 13. Finally, the water can be re-transported to the plurality of nozzles 10 through the circulation mechanism 14. In this way, the recycling of water resources can be realized, which greatly saves water resources and further improves the cleaning efficiency.

[0020] The circulation mechanism 14 includes a circulation pump 16 installed on the top of the filter box 12, and the two ends of the circulation pump 16 are respectively connected to an inlet pipe 17 and an outlet pipe 18. The other end of the inlet pipe 17 is connected to the lower side of the filter box 12, and the other end of the outlet pipe 18 is connected to a plurality of nozzles 10. Through the operation of the circulation pump 16, the water source in the filter box 12 can be transported to the plurality of nozzles 10 through the inlet pipe 17 and the outlet pipe 18, thereby realizing the utilization of water circulation.

[0021] The front end of the circulation box 6 is provided with a sealing door 15, one end of the sealing door 15 is rotatably connected to the circulation box 6, and the other end is detachably connected to the circulation box 6. By opening the sealing door 15, the inside of the circulation box 6 can be cleaned, that is, the iron filings adsorbed on the plurality of rubidium magnets 7 can be cleaned. A protrusion 19 is fixedly provided on one side of the circulation box 6, and a fixing pin 20 is passed through the protrusion 19, and the top end of the fixing pin 20 is passed through the sealing door 15. A reset spring 21 is passed through the fixing pin 20, and the reset spring 21 is connected between one side of the protrusion 19 and the tail end of the fixing pin 20. By pulling the fixing pin 20, the fixing pin 20 can slide along the protrusion 19, at which time the top end of the fixing pin 20 can be disengaged from the sealing door 15, and the reset spring 21 is stretched to generate elastic force, and then the sealing door 15 can be opened. Similarly, the top end of the fixing pin 20 can be driven into the sealing door 15 by the reset action of the reset spring 21, so as to fix the sealing door 15.

[0022] A fixed pull rack 22 is fixedly provided at one end of the filter 13, and a drain valve 23 and a water injection pipe 24 are respectively connected to one side of the circulation box 6. The filter 13 can be pulled out of the filter box 12 for cleaning through the fixed pull rack 22, the waste water in the device can be discharged through the drain valve 23, and clean water can be injected into the device through the water injection pipe 24.

[0023] The specific embodiments described above further illustrate the technical problems, technical solutions and beneficial effects solved by the present invention. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A forging surface brushing device, characterized in that: The invention comprises a cleaning box (1), the top of which is clamped with a box cover (2), a rotatable shaft (3) is arranged in the cleaning box (1), a motor (4) is installed at the top of the box cover (2), an output shaft of the motor (4) passes through the box cover (2) and is fixedly connected to the upper end of the shaft (3), a plurality of cleaning bristles (5) are fixedly arranged on the side wall of the shaft (3), a circulation box (6) is connected to the lower end of the cleaning box (1), a plurality of neodymium magnets (7) are installed on the inner bottom of the circulation box (6), a partition (8) is fixedly arranged on the inner bottom of the cleaning box (1), and a plurality of nebulium magnets (7) are installed on the inner bottom of the cleaning box (1), and a plurality of nebulium magnets (7) are installed on the inner bottom of the cleaning box (1), and a plurality of nebulizers (8) are fixedly arranged on the inner bottom of the cleaning box (1). There are a plurality of through holes (9), a plurality of nozzles (10) are fixedly arranged on the side wall of the cleaning box (1), each of the nozzles (10) is respectively provided with a plurality of nozzle openings (11), one side of the circulation box (6) is connected to a filter box (12) through a pipeline, a detachable filter screen (13) is arranged in the filter box (12), a circulation mechanism (14) is connected between the filter box (12) and the plurality of nozzles (10), a sealing door (15) is arranged at the front end of the circulation box (6), one end of the sealing door (15) is rotatably connected to the circulation box (6), and the other end is detachably connected to the circulation box (6).

2. A forging surface scrubbing device according to claim 1, characterized in that: The circulation mechanism (14) comprises a circulation pump (16) installed on the top of the filter box (12), and the two ends of the circulation pump (16) are respectively connected to a water inlet pipe (17) and a water outlet pipe (18), the other end of the water inlet pipe (17) is connected to the lower side of the filter box (12), and the other end of the water outlet pipe (18) is connected to a plurality of spray pipes (10).

3. A forging surface scrubbing device according to claim 2, characterized in that: A protrusion (19) is fixedly provided on one side of the circulation box (6), a fixing pin (20) is passed through the protrusion (19), and the top end of the fixing pin (20) is passed through the sealing door (15), a return spring (21) is passed through the fixing pin (20), and the return spring (21) is connected between one side of the protrusion (19) and the tail end of the fixing pin (20).

4. A forging surface scrubbing device according to claim 3, characterized in that: A fixed bracket (22) is fixedly provided at one end of the filter screen (13), and a drainage valve (23) and a water injection pipe (24) are respectively connected to one side of the circulation box (6).