Flange hole cleaning device for flange machining

By designing a flange hole cleaning device for flange processing, the impurities in the flange hole are thoroughly cleaned by using high-pressure water spraying and rotary cleaning mechanisms, and collecting and treating impurities through magnetic suction plates, the problems of impurities residues and polluting the environment in the prior art are solved, and efficient and environmentally friendly cleaning effects are achieved.

CN222805664UActive Publication Date: 2025-04-29BAODING XINYU PIPEFITTINGS CO LTD
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Patent Information

Application Number
CN202420987283.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-04-29
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing flange hole cleaning process is easy to cause impurities to remain, and it is not convenient to collect the cleaned impurities, resulting in contamination of the processing environment.

Method used

A flange hole cleaning device is designed, including a transparent box, a rotary motor, a hydraulic rod support, a telescopic hydraulic rod, a drying fan, a high-pressure water spray head and a magnetic suction plate. The impurities in the flange hole are thoroughly cleaned through high-pressure water spray and rotary cleaning mechanism, and the impurities are collected and processed through the magnetic suction plate.

Benefits of technology

It realizes thorough cleaning and collection of impurities in the flange hole, avoids impurities scattered and pollutes the processing environment, and improves cleaning efficiency and environmental protection effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flange hole cleaning device for flange machining, which comprises a transparent box, a sealing door, a fixed vertical seat, a collecting box, a drain pipe, a flange plate hole cleaning mechanism and a cleaning and collecting mechanism, the flange plate hole cleaning mechanism comprises a rotating motor, a transmission shaft, a rotating supporting plate, a hydraulic rod support, a telescopic hydraulic rod, a drying fan, a high-pressure water spraying head, a water bucket, a supporting sliding groove and a supporting sliding block. The cleaning and collecting mechanism comprises a magnetic suction plate, a supporting rod, a clamping seat, a lifting hydraulic rod, a clamping plate and an impurity removing brush. High-pressure cleaning water can be sprayed to a flange plate hole by starting a high-pressure water spraying head, meanwhile, a rotating motor is started to drive a rotating supporting plate to rotate, so that impurities in the flange plate hole can be conveniently and thoroughly cleaned, and a drying fan can be started to dry the cleaned flange plate; impurities generated after the flange plate hole is cleaned can be enclosed and magnetically absorbed and collected through the magnetic absorption plate, and therefore the cleaned impurities are prevented from splashing and scattering to pollute the machining environment.
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Description

Technical Field

[0001] The utility model belongs to the technical field of flange processing, and specifically relates to a flange hole cleaning device used for flange processing. Background Art

[0002] Flange, also known as flange flange or flange, is a part that connects shafts to each other. It is used for connecting pipe ends. It is also used as flange on equipment inlet and outlet. It is used for connecting two equipments. Flange is usually evenly distributed with flange holes to facilitate connection.

[0003] At present, when operators are producing and processing flanges, they need to clean the flange holes. In the existing flange hole cleaning process, the flange holes are mostly cleaned by wiping them with a cleaning head. However, this method easily leads to residual impurities inside the flange holes, which is not thorough enough for cleaning the flange holes. It is also inconvenient to collect the impurities cleaned out of the flange holes, which easily leads to the scattering of impurities and the pollution of the processing environment. Therefore, there is an urgent need for a flange hole cleaning device for flange processing to solve the above problems. Utility Model Content

[0004] The technical problem to be solved by the utility model is that the existing flange hole cleaning is easy to cause impurities to remain in the hole by wiping, and it is inconvenient to collect the impurities cleaned in the flange hole, which may pollute the processing environment.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is as follows: a flange hole cleaning device for flange processing, comprising a transparent box and a closed door hingedly arranged on the transparent box, a fixed seat is fixedly arranged in the transparent box, a collection box is arranged in the transparent box, a drainage pipe is penetrated through one side wall of the collection box, and also includes a flange hole cleaning mechanism, the flange hole cleaning mechanism is arranged on the fixed seat, and also includes a cleaning collection mechanism, the cleaning collection mechanism is arranged on the collection box.

[0006] In order to smoothly achieve the purpose of conveniently performing high-pressure flushing cleaning and drying on the inside of the flange hole, the flange hole cleaning mechanism includes a rotating motor fixedly connected to a fixed seat, a transmission shaft is connected to the output end of the rotating motor, a rotating support plate is fixedly connected to the transmission shaft, a hydraulic rod support is fixedly connected to the rotating support plate, a telescopic hydraulic rod is fixedly connected to the side wall of the hydraulic rod support, a drying fan is connected to the telescopic end of one group of the telescopic hydraulic rods, and a high-pressure water spray head is connected to the telescopic end of the other group of the telescopic hydraulic rods, a water bucket is connected to the high-pressure water spray head, a support slide groove is provided on the rotating support plate, and a support slider fixedly connected to the water bucket is slidably connected to the support slide groove.

[0007] In order to smoothly and conveniently achieve the purpose of collecting and processing the impurities cleaned out of the flange hole, the cleaning and collection mechanism includes a magnetic plate fixedly connected to the collection box, a support rod fixedly connected to the magnetic plate, a clamping seat fixedly connected to the support rod, a lifting hydraulic rod fixedly connected to the side wall of the clamping seat, a splint connected to the telescopic end of the lifting hydraulic rod, and a debris removal brush slidably connected to the magnetic plate.

[0008] Furthermore, the rotating support plate is provided with a square hole slidably connected to the drying fan, the rotating support plate is provided with a strip hole slidably connected to the high-pressure water spray head, and the side wall of the water bucket is provided with a water injection pipe.

[0009] Furthermore, the telescopic hydraulic rod is symmetrically arranged at the two ends of the hydraulic rod support, the lifting hydraulic rod and the clamping plate are symmetrically arranged at the two ends of the clamping seat, and the debris removal brush is symmetrically arranged at the two ends of the magnetic suction plate.

[0010] Preferably, the fixed stand is arranged in an inverted T-shape, and the clamping seat is arranged in a U-shape.

[0011] The beneficial effects achieved by the utility model using the above structure are as follows:

[0012] 1. By turning on the high-pressure water spray head, high-pressure cleaning water can be sprayed to the flange hole, and at the same time, the rotating motor is turned on to drive the rotating support plate to rotate, so as to facilitate the thorough cleaning of impurities in the flange hole, and the drying fan can be turned on to dry the cleaned flange;

[0013] 2. The impurities after cleaning the flange hole can be enclosed and magnetically absorbed by the magnetic suction plate, so as to prevent the impurities after cleaning from splashing and scattering to pollute the processing environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A schematic diagram of the structure of a flange hole cleaning device for flange processing proposed in this scheme;

[0015] Figure 2 This is a schematic structural diagram from another angle of a flange hole cleaning device for flange processing proposed in this solution;

[0016] Figure 3 A cross-sectional view of a flange hole cleaning device for flange processing proposed in this scheme;

[0017] Figure 4 This is a third angle structural schematic diagram of a flange hole cleaning device for flange processing proposed in this scheme.

[0018] Among them, 1. transparent box; 2. closed door; 3. fixed stand; 4. collection box; 5. drain pipe; 6. flange hole cleaning mechanism; 7. cleaning collection mechanism; 8. rotating motor; 9. transmission shaft; 10. rotating support plate; 11. hydraulic rod support; 12. telescopic hydraulic rod; 13. drying fan; 14. high-pressure water spray head; 15. bucket; 16. support slide; 17. support slider; 18. magnetic suction plate; 19. support rod; 20. clamping seat; 21. lifting hydraulic rod; 22. clamping plate; 23. debris removal brush.

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0021] like Figure 1 , 2 As shown, in order to achieve the above functions, the technical solution adopted by the utility model is as follows: a flange hole cleaning device for flange processing, comprising a transparent box 1, and a closed door 2 hingedly arranged on the transparent box 1, a fixed seat 3 fixedly arranged in the transparent box 1, the transparent box 1 is arranged in the transparent box 1, the fixed seat 3 is arranged in an inverted T shape, a drain pipe 5 is penetrated and arranged on one side wall of the collection box 4, and also includes a flange hole cleaning mechanism 6, the flange hole cleaning mechanism 6 is arranged on the fixed seat 3, and also includes a cleaning collection mechanism 7, and the cleaning collection mechanism 7 is arranged on the collection box 4.

[0022] like Figure 2 , 3As shown, the flange hole cleaning mechanism 6 includes a rotating motor 8 fixedly connected to a fixed seat 3, a transmission shaft 9 is connected to the output end of the rotating motor 8, a rotating support plate 10 is fixedly connected to the transmission shaft 9, a hydraulic rod support 11 is fixedly connected to the rotating support plate 10, a telescopic hydraulic rod 12 is fixedly connected to the side wall of the hydraulic rod support 11, the telescopic hydraulic rod 12 is symmetrically arranged at both ends of the hydraulic rod support 11, a group of telescopic hydraulic rods 12 are connected to a drying fan 13 on the telescopic end, a square hole slidably connected to the drying fan 13 is provided on the rotating support plate 10, a high-pressure water spray head 14 is connected to the telescopic end of another group of telescopic hydraulic rods 12, a strip hole slidably connected to the high-pressure water spray head 14 is provided on the rotating support plate 10, a water bucket 15 is connected to the high-pressure water spray head 14, a water injection pipe is provided on the side wall of the water bucket 15, a supporting slide 16 is provided on the rotating support plate 10, and a supporting slider 17 fixedly connected to the water bucket 15 is slidably connected to the supporting slide 16.

[0023] like Figure 4 As shown, the cleaning collection mechanism 7 includes a magnetic plate 18 fixedly connected to the collection box 4, a support rod 19 fixedly connected to the magnetic plate 18, a clamping seat 20 fixedly connected to the support rod 19, the clamping seat 20 is U-shaped, a lifting hydraulic rod 21 is fixedly connected to the side wall of the clamping seat 20, a clamping plate 22 is connected to the telescopic end of the lifting hydraulic rod 21, the lifting hydraulic rod 21 and the clamping plate 22 are symmetrically arranged at both ends of the clamping seat 20, and a debris removal brush 23 is slidably connected to the magnetic plate 18, and the debris removal brush 23 is symmetrically arranged at both ends of the magnetic plate 18.

[0024] When in use, the user turns the closed door 2 to open the transparent box 1, then places the flange between the two groups of clamping plates 22, opens the two groups of lifting hydraulic rods 21 to extend them, and drives the two groups of clamping plates 22 to move relative to each other to clamp and fix the flange, then opens the telescopic hydraulic rod 12 to extend it to adjust the position of the high-pressure water spray head 14, and the bucket 15 and the supporting slider 17 slide along the supporting slide groove 16 to move accordingly, and stops the telescopic hydraulic rod 12 when the high-pressure water spray head 14 moves to the position aligned with the flange hole, and opens the high-pressure water spray head 14 to spray the water in the bucket 15 to the flange hole for cleaning, and then turns on the rotating motor 8 to drive the transmission When the moving shaft 9 and the rotating support plate 10 rotate, the high-pressure water spray head 14 can evenly clean the flange, and the water and impurities after cleaning are sprayed onto the magnetic plate 18 for enclosure. The iron-containing residue in the impurities can be magnetically attracted by the magnetic plate 18, and other impurities can flow along the magnetic plate 18 with the water to the collection box 4 for collection. After cleaning, the high-pressure water spray head 14 is closed, and the drain pipe 5 is opened to discharge the cleaned water, and the drying fan 13 is turned on to blow wind toward the flange. The rotating support plate 10 can drive the drying fan 13 to rotate to evenly dry the flange hole. The above is the entire use process of the flange hole cleaning device for flange processing.

[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

[0027] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A flange hole cleaning device for flange processing, comprising a transparent box and a closed door hingedly arranged on the transparent box, a fixed stand fixedly arranged in the transparent box, a collection box arranged in the transparent box, a drainage pipe penetrating through one side wall of the collection box, characterized in that: It also includes a flange hole cleaning mechanism, which is arranged on a fixed stand, and a cleaning collection mechanism, which is arranged on a collection box.

2. A flange hole cleaning device for flange processing according to claim 1, characterized in that: The flange hole cleaning mechanism includes a rotating motor fixedly connected to a fixed seat, a transmission shaft is connected to the output end of the rotating motor, a rotating support plate is fixedly connected to the transmission shaft, a hydraulic rod support is fixedly connected to the rotating support plate, a telescopic hydraulic rod is fixedly connected to the side wall of the hydraulic rod support, a drying fan is connected to the telescopic end of one group of telescopic hydraulic rods, a high-pressure water spray head is connected to the telescopic end of another group of telescopic hydraulic rods, a water bucket is connected to the high-pressure water spray head, a supporting slide groove is provided on the rotating support plate, and a supporting slider fixedly connected to the water bucket is slidably connected to the supporting slide groove.

3. A flange hole cleaning device for flange processing according to claim 2, characterized in that: The cleaning collection mechanism includes a magnetic plate fixedly connected to the collection box, a support rod fixedly connected to the magnetic plate, a clamping seat fixedly connected to the support rod, a lifting hydraulic rod fixedly connected to the side wall of the clamping seat, a clamping plate connected to the telescopic end of the lifting hydraulic rod, and a debris removal brush slidably connected to the magnetic plate.

4. A flange hole cleaning device for flange processing according to claim 3, characterized in that: The rotating support plate is provided with a square hole slidably connected to the drying fan, the rotating support plate is provided with a strip hole slidably connected to the high-pressure water spray head, and the side wall of the water bucket is provided with a water injection pipe.

5. A flange hole cleaning device for flange processing according to claim 4, characterized in that: The telescopic hydraulic rod is symmetrically arranged at the two ends of the hydraulic rod support, the lifting hydraulic rod and the clamping plate are symmetrically arranged at the two ends of the clamping seat, and the debris removal brush is symmetrically arranged at the two ends of the magnetic suction plate.

6. The flange hole cleaning device for flange processing according to claim 5, characterized in that: The fixed stand is arranged in an inverted T shape, and the clamping seat is arranged in a U shape.