Continuous punch forming device for metal bottle cap machining
By designing a continuous stamping forming device for metal bottle cap processing, including forming components, positioning components, punching components, stamping components and discharge components, the problems of existing equipment being prone to deviations and low production efficiency during the stamping process are solved, and efficient and accurate bottle cap forming is achieved.
Patent Information
- Application Number
- CN202421533109.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-01
AI Technical Summary
Existing metal bottle cap processing equipment is prone to deviations during stamping, affecting product quality, and low production efficiency, making it impossible to achieve one-time processing and forming of metal to bottle caps.
A continuous stamping forming device is designed, including forming components, positioning components, punching components, stamping components and discharge components. Through the mutual cooperation of these components, one-time processing and forming of metal to the bottle cap is achieved.
The processing efficiency and molding quality of the bottle cap are improved, and one-time processing and forming of metal to the bottle cap is realized, which reduces manual intervention and improves production efficiency.
Smart Images

Figure CN222805887U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bottle cap production equipment, in particular to a continuous stamping and forming device for processing metal bottle caps. Background Art
[0002] The traditional processing method of metal bottle caps is carried out in two steps. First, a metal sheet is punched out on a metal strip by a punching device, and then the metal sheet is placed in a stamping device. The metal sheet is punched into shape by the stamping device to obtain a metal bottle cap. At the same time, during the punching and forming operations, the metal sheet is prone to move, resulting in stamping deviations and affecting product quality. In addition, traditional processing methods mostly rely on manual placement of metal sheets into stamping equipment, which reduces production efficiency to a certain extent.
[0003] Based on the above situation, in the prior art, the patent with publication number CN117259544B discloses a metal bottle cap stamping and forming device, which is mainly composed of a base, a conveying unit and a stamping unit. The conveying unit includes an intermittent motor located at the lower end of the base, and the motor drives the rotating shaft and the circular support plate to rotate. The circular through holes evenly distributed on the support plate are used to place the metal bottle caps to be stamped, and are equipped with a positioning assembly to ensure that the bottle caps are accurately positioned. The annular frame is connected to the circular support plate and realizes up and down movement through a lifting assembly. The lifting assembly is composed of a support block, a push block, a contact rod, a reset spring and a lifting member. Through the interaction between the support block and the contact rod, and the elastic force of the reset spring, the annular frame and the circular support plate are pushed up or down to cooperate with the stamping unit to stamp the metal bottle cap. The above-mentioned stamping and forming device can realize continuous stamping and forming of the metal bottle cap through the base, the conveying unit and the stamping unit. The positioning assembly in the stamping unit can fix the position of the bottle cap and the circular metal sheet to prevent the metal sheet from moving during the stamping process, thereby improving the stamping accuracy and the quality of the bottle cap molding.
[0004] However, the above-mentioned stamping and forming device still has room for improvement in light of actual conditions. The above-mentioned stamping and forming device is structurally equipped with a corresponding feeding component. When feeding, it may be necessary to manually place the metal sheet into the circular through hole of the stamping unit, which reduces the production efficiency to a certain extent. At the same time, the above-mentioned stamping and forming device can only process metal sheets that have been punched out, and cannot achieve one-time processing and forming of the metal strip to the bottle cap through one device, which reduces the practicability of the equipment to a certain extent. Utility Model Content
[0005] In view of the technical defects existing in the background technology, the utility model proposes a continuous stamping forming device for metal bottle cap processing. In order to further solve the above technical problems and meet practical needs, the specific technical solution is as follows:
[0006] A continuous stamping and forming device for processing metal bottle caps, comprising a base, a movably connected turntable is provided on the top of the base, a movably connected fixing column is provided inside the turntable, a punching assembly, a punching assembly and a discharging assembly are arranged around the turntable along the circumferential direction, the punching assembly, the punching assembly and the discharging assembly are arranged in sequence along the feeding direction and connected to the top of the base, the turntable is provided with rotationally symmetrically distributed forming assemblies near the edge, the forming assembly is provided with rotationally symmetrically distributed positioning assemblies along the circumferential direction, the punching assembly is symmetrically provided with clamping assemblies connected to the top of the base on the left and right sides, the forming assembly is provided with a forming groove and a first annular groove on the surface of the turntable, a top material assembly is provided inside the forming groove, the first annular groove is rotationally symmetrically distributed on the periphery of the forming groove, a positioning groove is provided between adjacent first annular grooves, and the positioning assembly is arranged inside the positioning groove.
[0007] Furthermore, the base is hollow inside, and a fixed seat connected to the inner bottom of the base is provided below the turntable, a rotating shaft is provided between the fixed seat and the turntable, one end of the rotating shaft is fixedly connected to the bottom of the turntable, and the other end of the rotating shaft is arranged inside the fixed seat and movably connected to the fixed seat, a first gear is coaxially arranged on the outside of the rotating shaft, a second gear and a first driving motor are provided on one side of the first gear, the second gear is meshed with the first gear for transmission, the second gear is connected to the power output shaft of the first driving motor, the bottom of the first driving motor is connected to the base, a fixed shaft movably connected coaxially arranged inside the rotating shaft, one end of the fixed shaft is fixedly connected to a fixing column, and the other end of the fixed shaft passes through the fixed seat and is fixedly connected to the inner bottom of the base.
[0008] Furthermore, the ejecting assembly includes a top plate, a slider, a first spring and a slide groove, the slider is connected to the left and right sides of the top plate, the inner side wall of the forming groove is provided with a slide groove that can slide with the slider, and a plurality of first springs are provided inside the forming groove, one end of the first spring is fixedly connected to the lower surface of the top plate, and the other end of the first spring is fixedly connected to the inner bottom of the forming groove.
[0009] Furthermore, the positioning assembly is provided with a positioning block that can slide in cooperation with the positioning groove, a third spring is provided on a side of the lower end of the positioning block close to the forming groove, one end of the third spring is connected to the side wall of the lower end of the positioning block, and the other end of the third spring is connected to the inner side wall of the positioning groove close to the forming groove, a permanent magnet is connected to the side of the lower end of the positioning block away from the forming groove, and an electromagnet that can attract each other with the permanent magnet is provided on the inner side wall of the positioning groove away from the forming groove, a fixed groove and a second annular groove are provided on the top of the positioning block, an arc-shaped baffle plate and a second spring are provided inside the fixed groove, two ends of the second spring are respectively connected to the bottom of the arc-shaped baffle plate and the bottom of the fixed groove, the second annular groove is arranged at a side of the arc-shaped baffle plate close to the forming groove, and the curvature of the second annular groove is the same as that of the first annular groove.
[0010] Furthermore, the blanking assembly includes a first fixed frame, a first electric cylinder, a first punch and an annular cutter, the first fixed frame is connected to the top of the base, the first electric cylinder is arranged at the top of the first fixed frame, the telescopic rod end of the first electric cylinder passes through the top of the first fixed frame and is connected to the upper surface of the first punch below the first fixed frame, the annular cutter is arranged on the lower surface of the annular cutter, and the shape and size of the annular cutter and the circular annular groove formed by the second annular groove and the first annular groove match.
[0011] Furthermore, the stamping assembly includes a second fixed frame, a second electric cylinder and a second punch, the second fixed frame is connected to the top of the base, the second electric cylinder is arranged on the top of the second fixed frame, the telescopic rod end of the second electric cylinder passes through the top of the first fixed frame and is connected to the upper surface of the second punch below the second fixed frame, and the second punch matches the shape and size of the forming groove.
[0012] Furthermore, the clamping assembly includes a mounting frame, an upper clamping roller, a lower clamping roller, a third gear, a chain, and a second drive motor. The upper clamping roller and the lower clamping roller are arranged in parallel up and down, and both ends of the upper clamping roller and the lower clamping roller are installed between the mounting frame. The ends of the roller shafts on the same side of the upper clamping roller and the lower clamping roller are respectively connected to the third gears, and the third gears are connected by chain transmission. The roller shaft of the lower clamping roller passes through the third gear and is fixedly connected to the power output shaft of the second drive motor.
[0013] Furthermore, the discharging assembly includes a collecting pipe, an air compressor, and an injection pipe. The air compressor is arranged at the top of the fixed column, the injection pipe is connected to the air compressor, the collecting pipe is arranged at the opposite side of the injection pipe and connected to the base, and the nozzle of the injection pipe is arranged above the molding groove.
[0014] Beneficial effects of the utility model:
[0015] The utility model can realize one-time processing and forming of metal strips into bottle caps through the mutual cooperation among the forming component, the positioning component, the punching component and the stamping component, and can effectively improve the processing efficiency of the bottle caps. The forming component, the punching component and the clamping component cooperate to punch the metal strips into metal sheets for processing the bottle caps. The forming component cooperates with the stamping component to punch the metal sheets into bottle caps. The positioning component can respectively position the metal sheets during the punching and stamping operations to increase the stamping accuracy, thereby improving the forming quality of the bottle caps. The discharging component can realize automatic unloading of the bottle caps, which can reduce the labor intensity of workers and further improve the production efficiency of the bottle caps. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0017] Figure 2 It is a schematic diagram of the internal structure of the base and the turntable of the utility model.
[0018] Figure 3 For along Figure 1 A partial enlarged schematic diagram of the AA area in the middle.
[0019] Figure 4 It is a schematic diagram of the structure of the forming component and the positioning component of the utility model.
[0020] Figure 5 It is a schematic diagram of the internal structure of the forming component and the positioning component of the utility model.
[0021] Figure 6 It is a schematic diagram of the first punch structure of the utility model.
[0022] Figure 1: base 1, turntable 11, rotating shaft 12, fixed column 13, fixed shaft 14, first gear 15, fixed seat 16, first drive motor 17, second gear 18, forming component 2, forming groove 21, first annular groove 22, top material component 23, top plate 24, slider 25, first spring 26, slide groove 27, positioning component 3, positioning groove 31, positioning block 32, second annular groove 33, arc baffle 34, second spring 35, permanent magnet 36, electromagnet 37, third spring 38, fixed groove 3 9, blanking assembly 4, first fixed frame 41, first electric cylinder 42, first punch 43, annular cutter 44, back plate 45, fourth spring 46, stamping assembly 5, second fixed frame 51, second electric cylinder 52, second punch 53, clamping assembly 6, mounting frame 61, upper clamping roller 62, lower clamping roller 63, third gear 64, chain 65, second drive motor 66, first clamping assembly 67, second clamping assembly 68, discharging assembly 7, collecting pipe 71, air compressor 72, jet pipe 73, mounting seat 74. DETAILED DESCRIPTION
[0023] like Figures 1 to 6 As shown, the utility model provides a technical solution: a continuous stamping and forming device for processing metal bottle caps, comprising a base 1, a movably connected turntable 11 is provided on the top of the base 1, a movably connected fixing column 13 is provided inside the turntable 11, a punching assembly 4, a punching assembly 5 and a discharging assembly 7 are arranged around the turntable 11 along the circumferential direction, the punching assembly 4, the punching assembly 5 and the discharging assembly 7 are arranged in sequence along the feeding direction and connected to the top of the base 1, the turntable 11 is provided with a rotationally symmetrically distributed forming assembly 2 near the edge position, the forming assembly 2 is provided with a rotationally symmetrically distributed positioning assembly 3 along the circumferential direction, the punching assembly 4 is symmetrically provided with a clamping assembly 6 connected to the top of the base 1 on the left and right sides, the forming assembly 2 is provided with a forming groove 21 and a first annular cut groove 22 on the surface of the turntable 11, a top material assembly 23 is provided inside the forming groove 21, the first annular cut groove 22 is rotationally symmetrically distributed on the periphery of the forming groove 21, a positioning groove 31 is provided between adjacent first annular cut grooves 22, and the positioning assembly 3 is arranged inside the positioning groove 31.
[0024] The utility model can realize one-time processing and forming of the metal strip to the bottle cap through the mutual cooperation among the forming component 2, the positioning component 3, the punching component 4, the stamping component 5 and the clamping component 6, which can effectively improve the processing efficiency of the bottle cap. The clamping components 6 arranged on the left and right sides of the punching component 4 can clamp the metal strip, so that the first annular groove 22 of the forming component 2 and the second annular groove 33 of the positioning component 3 cooperate with the punching component 4 to punch the metal strip into a metal disc that can be used for processing the bottle cap. After the punching is completed, the positioning component 3 The metal disc is moved closer to the molding groove 21 of the molding component 2 to position and fix the metal disc, thereby increasing the molding quality when the stamping component 5 stamps the metal disc into a bottle cap. The stamping component 5 stamps the metal disc into a bottle cap through the molding groove 21. After the stamping is completed, the ejecting component 23 ejects the bottle cap inside the molding groove 21. This process is then coordinated with the discharging component 7. The discharging component 7 blows the bottle cap out of the molding groove 21 through a high-speed airflow and into the collecting pipe 71 of the discharging component 7, thereby facilitating the collection of the processed bottle caps.
[0025] like Figure 1 and Figure 2As shown, as a preferred embodiment of the utility model, the base 1 is hollow inside, and a fixed seat 16 connected to the inner bottom of the base 1 is provided below the turntable 11, and a rotating shaft 12 is provided between the fixed seat 16 and the turntable 11, one end of the rotating shaft 12 is fixedly connected to the bottom of the turntable 11, and the other end of the rotating shaft 12 is arranged inside the fixed seat 16 and is movably connected to the fixed seat 16, and the rotating shaft 12 is coaxially provided with a first gear 15 on the outside, and a second gear 18 and a first drive motor 17 are provided on one side of the first gear 15, and the second gear 18 is meshed with the first gear 15 for transmission, and the second gear 18 is connected to the power output shaft of the first drive motor 17, and the bottom of the first drive motor 17 is connected to the base 1, and a fixed shaft 14 with a movably connected coaxially is provided inside the rotating shaft 12, one end of the fixed shaft 14 is fixedly connected to the fixing column 13, and the other end of the fixed shaft 14 passes through the fixed seat 16 and is fixedly connected to the inner bottom of the base 1.
[0026] The turntable 11 is connected to the fixed seat 16 at the bottom of the inner side of the base 1 through the rotating shaft 12. One end of the rotating shaft 12 is fixedly connected to the bottom of the turntable 11, and the other end is movably connected to the inside of the fixed seat 16. A first gear 15 is coaxially arranged outside the rotating shaft 12, and one side of the first gear 15 is connected to the second gear 18 through meshing transmission. The second gear 18 is connected to the power output shaft of the first drive motor 17. When the first drive motor 17 is started, the power output shaft of the first drive motor 17 drives the second gear 18 to rotate, thereby driving the first gear 15 meshing therewith and the second gear 18 meshing therewith. The connected rotating shaft 12 rotates, and the rotating shaft 12 is fixedly connected to the turntable 11, and the turntable 11 will also rotate accordingly. A movably connected fixed shaft 14 is coaxially arranged inside the rotating shaft 12. One end of the fixed shaft 14 is fixedly connected to the fixed column 13, and the other end passes through the fixed seat 16 and is fixedly connected to the inner bottom of the base 1, thereby ensuring the stability of the rotating shaft 12 during rotation. The entire structure is driven by the first drive motor 17 to realize the rotation function of the turntable 11. The first drive motor 17 is a stepping motor. The first drive motor 17 drives the turntable 11 to rotate 90° counterclockwise each time.
[0027] like Figure 1 As shown, as a preferred embodiment of the utility model, the clamping assembly 6 includes a mounting frame 61, an upper clamping roller 62, a lower clamping roller 63, a third gear 64, a chain 65, and a second drive motor 66. The upper clamping roller 62 and the lower clamping roller 63 are arranged in parallel up and down, and both ends of the upper clamping roller 62 and the lower clamping roller 63 are installed between the mounting frame 61. The ends of the roller shafts on the same side of the upper clamping roller 62 and the lower clamping roller 63 are respectively connected to the third gear 64, and the third gears 64 are connected to each other through a chain 65. The roller shaft of the lower clamping roller 63 passes through the third gear 64 and is fixedly connected to the power output shaft of the second drive motor 66.
[0028] The clamping assembly 6 is used to clamp and move the metal strip, so that the punching assembly 4 punches out metal discs from the metal strip through the forming assembly 2. The clamping assembly 6 includes a first clamping assembly 67 and a second clamping assembly 68. The components of the first clamping assembly 67 and the second clamping assembly 68 and the connection relationship between the internal components are the same. They are both composed of a mounting frame 61, an upper clamping roller 62, a lower clamping roller 63, a third gear 64, a chain 65, and a second drive motor 66. When punching, the metal strip can be pulled through the upper clamping roller 62 and the lower clamping roller 63 of the first clamping assembly 67. And pass directly under the first punch 43 of the blanking assembly 4, then, when pulling the metal strip, pass through the upper clamping roller 62 and the lower clamping roller 63 of the second clamping assembly 68, so that the metal strip is fixed by the first clamping assembly 67 and the second clamping assembly 68, the second drive motor 66 is a stepping motor, each time driving the upper clamping roller 62 and the lower clamping roller 63 to rotate, the circumference is equal to the diameter of the metal disc, the second drive motor 66 drives the upper clamping roller 62 and the lower clamping roller 63 to rotate through the third gear 64 and the chain 65, thereby driving the metal strip to move under the first punch 43 of the blanking assembly 4.
[0029] like Figure 1 , Figures 3 to 6 As shown, as a preferred embodiment of the utility model, the positioning assembly 3 is provided with a positioning block 32 that can slide with the positioning groove 31, a third spring 38 is provided on the side of the lower end of the positioning block 32 close to the forming groove 21, one end of the third spring 38 is connected to the side wall of the lower end of the positioning block 32, and the other end of the third spring 38 is connected to the inner side wall of the positioning groove 31 close to the forming groove 21, a permanent magnet 36 is connected to the side of the lower end of the positioning block 32 away from the forming groove 21, and an electromagnet 37 that can attract each other with the permanent magnet 36 is provided on the inner side wall of the positioning groove 31 away from the forming groove 21, a fixing groove 39 and a second annular groove 33 are provided on the top of the positioning block 32, an arc-shaped baffle 34 and a second spring 35 are provided inside the fixing groove 39, and two ends of the second spring 35 are respectively connected to the bottom of the arc-shaped baffle 34 and the bottom of the fixing groove 39, and the second annular groove 33 is arranged at a side of the arc-shaped baffle 34 close to the forming groove 21, and the curvature of the second annular groove 33 is the same as that of the first annular groove 22.
[0030] The blanking assembly 4 includes a first fixed frame 41, a first electric cylinder 42, a first punch 43 and an annular cutter 44. The first fixed frame 41 is connected to the top of the base 1, and the first electric cylinder 42 is arranged on the top of the first fixed frame 41. The telescopic rod end of the first electric cylinder 42 passes through the top of the first fixed frame 41 and is connected to the upper surface of the first punch 43 below the first fixed frame 41. The annular cutter 44 is arranged on the lower surface of the annular cutter 44, and the shape and size of the annular cutter 44 match the circular annular groove formed by the second annular groove 33 and the first annular groove 22.
[0031] The positioning component 3 is used to position and fix the metal disc, so as to increase the stamping accuracy of the stamping component 5. When the punching starts, the turntable 11 rotates 90° counterclockwise to rotate the idle forming component 2 to the bottom of the first punch 43 of the punching component 4. At the same time, the electromagnet 37 is connected to the power supply, and the electromagnet 37 attracts the permanent magnet 36, and drives the positioning block 32 to slide in the direction of the electromagnet 37. When the permanent magnet 36 fits with the electromagnet 37, the second annular groove 33 on the top of the positioning block 32 and the first annular groove 22 on the surface of the forming groove 21 form a circular annular groove. Then, the telescopic rod of the first electric cylinder 42 of the punching component 4 is extended, driving the first punch 43 to descend and approach the surface of the metal strip for cutting. The annular cutter 44 on the lower surface of the head 43 presses down the metal strip and passes through the metal strip. Finally, the annular cutter 44 enters the circular groove formed by the second annular groove 33 and the first annular groove 22, thereby punching out a metal disc on the metal strip. After the punching is completed, the first electric cylinder 42 drives the annular cutter 44 to rise and reset through the first punch 43. At the same time, the fourth spring 46 inside the annular cutter 44 separates the metal disc from the metal strip through the abutment plate 45. At the same time, the cooperation of the fourth spring 46 and the abutment plate 45 can also prevent the metal disc from entering the ring of the annular cutter 44. During cutting, the metal strip will press down the arc baffle 34 and press the arc baffle 34 into the fixed groove 39, thereby preventing the arc baffle 34 from affecting the punching of the metal strip.
[0032] After the punching is completed, the metal disc falls on the top of the forming groove 21, and then the turntable 11 rotates counterclockwise 90° again, rotating the forming component 2 that receives the metal disc to just below the second punch 53 of the stamping component 5. During this process, the downward pressure of the metal belt on the arc baffle 34 disappears, and the arc baffle 34 pops out from the fixing groove 39 through the second spring 35. At the same time, the electromagnet 37 is disconnected from the power supply, and the attraction between the electromagnet 37 and the permanent magnet 36 disappears. The third spring 38 changes from a stretched state to a retracted state. The third spring 38 retracts, driving the positioning block 32 to slide in the positioning groove 31 and move toward the forming groove 21. The positioning block 32 drives the arc baffle 34 to approach the metal disc, and finally abuts against the edge of the metal disc, thereby realizing the positioning and fixation of the metal disc.
[0033] like Figure 1 As shown, as a preferred embodiment of the utility model, the stamping assembly 5 includes a second fixing frame 51, a second electric cylinder 52 and a second punch 53, the second fixing frame 51 is connected to the top of the base 1, the second electric cylinder 52 is arranged on the top of the second fixing frame 51, the telescopic rod end of the second electric cylinder 52 passes through the top of the first fixing frame 41 and is connected to the upper surface of the second punch 53 under the second fixing frame 51, and the second punch 53 matches the shape and size of the forming groove 21.
[0034] The punching assembly 5 is used to punch the metal disc into a bottle cap. The turntable 11 rotates counterclockwise 90° again to rotate the forming assembly 2, which is located directly below the first punch 43 and holds the metal disc, to directly below the second punch 53 of the punching assembly 5. Then, the telescopic rod of the second electric cylinder 52 extends, driving the second punch 53 to move downward and approach the metal disc, and finally punching the metal disc into the forming groove 21 to form a bottle cap. Since the diameter of the metal disc is constantly decreasing during the process of becoming the bottle cap, the third spring 38 is also constantly retracting, driving the arc baffle 34 to always abut against the edge of the metal disc through the positioning block 32, until the metal disc becomes a bottle cap and the positioning block 32 abuts against the side wall of the positioning groove 31 close to the forming groove 21. The arc baffle 34 is now enclosed to form a protective ring, and then the telescopic rod of the second electric cylinder 52 is shortened, driving the second punch 53 to move upward and reset.
[0035] like Figure 5 As shown, as a preferred embodiment of the utility model, the top material assembly 23 includes a top plate 24, a slider 25, a first spring 26 and a slide groove 27, the slider 25 is connected to the left and right sides of the top plate 24, the inner side wall of the molding groove 21 is provided with a slide groove 27 that can slide with the slider 25, and a plurality of first springs 26 are provided inside the molding groove 21, one end of the first spring 26 is fixedly connected to the lower surface of the top plate 24, and the other end of the first spring 26 is fixedly connected to the inner bottom of the molding groove 21.
[0036] The ejecting assembly 23 is used to eject the bottle cap in the molding groove 21. In the previous link, the second punch 53 of the stamping assembly 5 presses the metal disc into the molding groove 21 to turn the metal disc into a bottle cap. When the stamping process is completed, the elastic action of the first spring 26 of the ejecting assembly 23 pushes the top plate 24 upward, thereby driving the slider 25 connected to the top plate 24 to slide in the slide groove 27 of the inner wall of the molding groove 21, increasing the stability of the top plate 24 during the rising process, and also avoiding the possible deviation or tilt when ejecting the bottle cap. As the top plate 24 rises, the bottle cap is gradually pushed toward the opening of the molding groove 21, and finally the formed bottle cap is ejected from the molding groove 21. The protective ring formed by the arc-shaped baffle 34 can protect the bottle cap to a certain extent, preventing the bottle cap from tipping over during the rotation of the turntable 11.
[0037] like Figure 1 As shown, as a preferred embodiment of the utility model, the discharging assembly 7 includes a collecting pipe 71, an air compressor 72, and an injection pipe 73. The air compressor 72 is arranged at the top of the fixed column 13, and the injection pipe 73 is connected to the air compressor 72. The collecting pipe 71 is arranged at a side position opposite to the nozzle of the injection pipe 73 and is connected to the base 1. The nozzle of the injection pipe 73 is arranged above the molding groove 21; a mounting seat 74 is provided between the air compressor 72 and the fixed column 13, the mounting seat 74 is installed on the top of the fixed column 13, and the air compressor 72 is installed in the mounting seat 74.
[0038] The turntable 11 rotates 90° counterclockwise again, driving the bottle caps directly below the second punch 53 to move between the collecting pipe 71 and the jet pipe 73. The air compressor 72 compresses the air to generate a high-speed airflow, and sprays it out through the jet pipe 73, thereby blowing the bottle caps from the forming groove 21 into the collecting pipe 71, making it easier for the operator to collect the processed bottle caps.
[0039] The above is only a preferred embodiment of the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A continuous stamping and forming device for processing metal bottle caps, comprising a base (1), characterized in that: A movably connected rotating disk (11) is provided on the top of the base (1), and a movably connected fixing column (13) is provided inside the rotating disk (11). A punching assembly (4), a punching assembly (5) and a discharging assembly (7) are arranged around the rotating disk (11) in a circumferential direction. The punching assembly (4), the punching assembly (5) and the discharging assembly (7) are arranged in sequence along the feeding direction and are connected to the top of the base (1). A rotationally symmetrically distributed forming assembly (2) is provided near the edge of the rotating disk (11), and the forming assembly (2) is provided with a rotationally symmetrically distributed forming assembly (2) along the circumferential direction. The present invention relates to a positioning component (3), the punching component (4) is symmetrically provided with a clamping component (6) connected to the top of the base (1) on the left and right sides, the forming component (2) is provided with a forming groove (21) and a first annular groove (22) on the surface of the turntable (11), the inside of the forming groove (21) is provided with a material ejecting component (23), the first annular groove (22) is rotationally symmetrically distributed on the periphery of the forming groove (21), positioning grooves (31) are provided between adjacent first annular grooves (22), and the positioning component (3) is arranged inside the positioning groove (31).
2. A continuous stamping and forming device for metal bottle cap processing according to claim 1, characterized in that: The base (1) is hollow inside, a fixed seat (16) is provided below the turntable (11) and connected to the inner bottom of the base (1), a rotating shaft (12) is provided between the fixed seat (16) and the turntable (11), one end of the rotating shaft (12) is fixedly connected to the bottom of the turntable (11), the other end of the rotating shaft (12) is arranged inside the fixed seat (16) and is movably connected to the fixed seat (16), a first gear (15) is coaxially provided outside the rotating shaft (12), and a second gear (15) is provided on one side of the first gear (15) 18) and a first drive motor (17), the second gear (18) meshes with the first gear (15) for transmission, the second gear (18) is connected to the power output shaft of the first drive motor (17), the bottom of the first drive motor (17) is connected to the base (1), a fixed shaft (14) movably connected is coaxially arranged inside the rotating shaft (12), one end of the fixed shaft (14) is fixedly connected to the fixed column (13), and the other end of the fixed shaft (14) passes through the fixed seat (16) and is fixedly connected to the inner bottom of the base (1).
3. A continuous stamping and forming device for metal bottle cap processing according to claim 1, characterized in that: The ejection assembly (23) comprises an ejection plate (24), a slider (25), a first spring (26) and a slide groove (27), wherein the slider (25) is connected to the left and right sides of the ejection plate (24), the inner side wall of the molding groove (21) is provided with a slide groove (27) capable of sliding with the slider (25), and a plurality of first springs (26) are provided inside the molding groove (21), one end of the first spring (26) is fixedly connected to the lower surface of the ejection plate (24), and the other end of the first spring (26) is fixedly connected to the inner bottom of the molding groove (21).
4. A continuous stamping and forming device for metal bottle cap processing according to claim 1, characterized in that: The positioning assembly (3) is provided with a positioning block (32) that can slide in cooperation with the positioning groove (31); a third spring (38) is provided on a side of the lower end of the positioning block (32) close to the molding groove (21); one end of the third spring (38) is connected to a side wall of the lower end of the positioning block (32); the other end of the third spring (38) is connected to an inner side wall of the positioning groove (31) close to the molding groove (21); a permanent magnet (36) is connected to a side of the lower end of the positioning block (32) away from the molding groove (21); and the inner side wall of the positioning groove (31) away from the molding groove (21) is connected to a permanent magnet (36). An electromagnet (37) capable of attracting the permanent magnet (36) is provided, a fixing groove (39) and a second annular groove (33) are provided on the top of the positioning block (32), an arc-shaped baffle (34) and a second spring (35) are provided inside the fixing groove (39), two ends of the second spring (35) are respectively connected to the bottom of the arc-shaped baffle (34) and the bottom of the fixing groove (39), the second annular groove (33) is provided on one side of the arc-shaped baffle (34) close to the forming groove (21), and the second annular groove (33) has the same curvature as the first annular groove (22).
5. A continuous stamping and forming device for metal bottle cap processing according to claim 4, characterized in that: The punching assembly (4) comprises a first fixing frame (41), a first electric cylinder (42), a first punch (43) and an annular cutter (44); the first fixing frame (41) is connected to the top of the base (1); the first electric cylinder (42) is arranged on the top of the first fixing frame (41); the telescopic rod end of the first electric cylinder (42) passes through the top of the first fixing frame (41) and is connected to the upper surface of the first punch (43) below the first fixing frame (41); the annular cutter (44) is arranged on the lower surface of the annular cutter (44); the annular cutter (44) matches the shape and size of a circular annular groove formed by the second annular groove (33) and the first annular groove (22).
6. A continuous stamping and forming device for metal bottle cap processing according to claim 1, characterized in that: The punching assembly (5) comprises a second fixing frame (51), a second electric cylinder (52) and a second punch (53); the second fixing frame (51) is connected to the top of the base (1); the second electric cylinder (52) is arranged on the top of the second fixing frame (51); an end of a telescopic rod of the second electric cylinder (52) passes through the top of the first fixing frame (41) and is connected to an upper surface of a second punch (53) below the second fixing frame (51); the second punch (53) matches the shape and size of the forming groove (21).
7. A continuous stamping and forming device for metal bottle cap processing according to claim 1, characterized in that: The clamping assembly (6) comprises a mounting frame (61), an upper clamping roller (62), a lower clamping roller (63), a third gear (64), a chain (65), and a second drive motor (66); the upper clamping roller (62) and the lower clamping roller (63) are arranged in parallel up and down; both ends of the upper clamping roller (62) and the lower clamping roller (63) are installed between the mounting frame (61); the ends of the roller shafts on the same side of the upper clamping roller (62) and the lower clamping roller (63) are respectively connected to the third gear (64); the third gears (64) are connected to each other through a chain (65); the roller shaft of the lower clamping roller (63) passes through the third gear (64) and is fixedly connected to the power output shaft of the second drive motor (66).
8. A continuous stamping and forming device for metal bottle cap processing according to claim 2, characterized in that: The discharge assembly (7) comprises a collecting pipe (71), an air compressor (72), and an air jet pipe (73); the air compressor (72) is arranged at the top of the fixed column (13); the air jet pipe (73) is connected to the air compressor (72); the collecting pipe (71) is arranged at a position on the opposite side of the air jet pipe (73) and is connected to the base (1); and the nozzle of the air jet pipe (73) is arranged above the molding groove (21).
Citation Information
Patent Citations
Metal bottle cap stamping forming device
CN117259544B
Cited By
Stamping device with automatic carrying structure for automobile parts
CN120286581A