Multi-specification electric tricycle rear axle welding auxiliary tool
By designing a multi-special electric tricycle rear axle welding auxiliary tooling, the cylinder control and movable support seat are used to be compatible with multiple wheelbase rear axles, and the one-button locking function of knob manual valve is adopted, the existing tooling is unable to cope with the problem that multiple wheelbase rear axles are rear axles, and the product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421757527.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing electric tricycle rear axle welding tooling cannot effectively deal with rear axles of multiple wheelbases, resulting in uneven compression and affecting product quality. The manually controlled devices are frequently replaced and adjusted, reducing production efficiency.
A multi-special electric tricycle rear axle welding auxiliary tooling is designed to achieve compatibility with multiple wheelbase rear axles through cylinder control and movable support seats, and a one-button locking function of knob manual valve is adopted to reduce worker operating time.
A set of tooling is used to deal with multiple wheelbases, ensuring the stability and consistency of product quality, significantly improving production efficiency, and reducing the time and physical consumption of workers for operation.
Smart Images

Figure CN222806404U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to rear axle welding equipment, in particular to rear axle welding auxiliary tooling for electric tricycles of various specifications. Background Art
[0002] At present, the welding of the rear axle of an electric tricycle adopts a set of welding tools for one wheelbase, and the devices for clamping parts on the tooling are all manually controlled. In actual production, workers need to clamp parts manually, which may easily cause insufficient or excessive clamping, resulting in unstable product quality. At the same time, the tooling needs to be replaced frequently when welding different rear axles, which greatly hinders the improvement of production efficiency. Summary of the invention
[0003] In view of the problems existing in the above-mentioned prior art, the utility model provides auxiliary tooling for welding rear axles of electric tricycles of various specifications. A set of tooling can be used to deal with rear axles of various wheelbases, and can be effectively pressed into place to ensure product quality, thereby effectively improving production efficiency.
[0004] In order to achieve the above-mentioned purpose, the utility model provides auxiliary tooling for welding rear axles of electric tricycles of various specifications, including a frame, an air collecting row, an air pipe and a T-shaped tee. A base plate is fixedly installed on the upper part of the frame, and a cylinder three is fixedly installed on the upper part of the base plate through a vertical support. A shock-absorbing pad is provided at the lower end of the cylinder three, and a holder is directly opposite to the shock-absorbing pad below. The holder is installed in the middle section of the upper surface of the base plate through a base, and support seats two are respectively installed in the rectangular sliding holes of the base plate on both sides of the holder, and support seat one is installed in the rectangular sliding holes of the base plate outside the support seat two. A pull-back plate is provided on the side of the support seat one facing the support seat two, and the main shaft of the cylinder two passes through the support seat one to control the pull-back plate.
[0005] In addition, the auxiliary tooling for welding rear axles of electric tricycles of various specifications proposed in the above embodiments of the utility model may also have the following additional technical features:
[0006] As a further improvement scheme of the utility model, the lower parts of the support seat 1 and the support seat 2 are respectively connected to their respective cylinder 1, the telescopic rod of cylinder 1 passes through the tensioning plate, and cylinder 1, cylinder 2 and cylinder 3 are connected to their respective knob manual valves, universal mufflers and threaded straight-throughs through air pipes and T-shaped tees.
[0007] As a further improvement of the utility model, the cylinder 2 and the cylinder 3 are connected to the air collecting row through an air pipe, and the air collecting row is connected to the knob manual valve through a pipeline.
[0008] As a further improvement of the present invention, the upper surface of the substrate is provided with scales.
[0009] As a further improvement of the utility model, a leveling pad is provided at the lower part of the frame.
[0010] Through the above scheme, the utility model has at least the following advantages: Compared with conventional tooling, the cylinder control ensures that the force applied to the parts each time is consistent, which greatly improves the stability and consistency of product quality. At the same time, by setting a movable support, the compatibility of rear axles of various wheelbases is achieved. At the same time, because it has a one-button locking function of the knob, it greatly reduces the time and physical effort wasted by workers in actual production due to frequent replacement and adjustment of tooling, so that production efficiency is improved. In this way, the purpose of using a set of tooling to deal with rear axles of various wheelbases and effectively pressing them in place to ensure product quality can be achieved, which can effectively improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a three-dimensional schematic diagram of the welding auxiliary tooling for rear axles of electric tricycles of various specifications;
[0012] Figure 2 It is a cross-sectional view of the welding auxiliary tooling for rear axles of electric tricycles of various specifications;
[0013] In the figure: 1. frame, 2. air collecting row, 3. air pipe, 4. knob manual valve, 5. cylinder one, 6. base plate, 7. cylinder two, 8. support seat one, 9. support seat two, 10. base, 11. holder, 12. vertical support, 13. shock-absorbing pad, 14. cylinder three, 15. pull-back plate, 16. threaded straight-through, 17. universal muffler, 18. tension plate, 19. T-type three-way. DETAILED DESCRIPTION
[0014] The following describes the auxiliary welding tooling for rear axles of electric tricycles of various specifications according to the present invention in conjunction with the accompanying drawings.
[0015] In the first embodiment of the present application, Figure 1 and Figure 2As shown, the multi-specification electric tricycle rear axle welding auxiliary tooling (hereinafter referred to as "this patent") includes a frame 1, an air collecting row 2, an air pipe 3, a knob manual valve 4, a cylinder 1 5, a base plate 6, a cylinder 2 7, a support seat 1 8, a support seat 2 9, a base 10, a holder 11, a vertical support 12, a shock absorbing pad 13, a cylinder 3 14, a pull-back plate 15, a threaded straight-through 16, a universal muffler 17, a tensioning plate 18 and a T-type tee 19. The base plate 6 is fixedly installed on the upper part of the frame 1, and the base plate 6 is mounted on the upper part of the base plate 6. The cylinder three 14 is fixedly installed by the vertical support 12, and the lower end of the cylinder three 14 is equipped with a shock-absorbing pad 13, and the lower end of the shock-absorbing pad 13 is opposite to the card seat 11, and the card seat 11 is installed in the middle section of the upper surface of the base plate 6 through the base 10, and the support seat two 9 is installed in the rectangular sliding holes of the base plate 6 on both sides of the card seat 11. The support seat one 8 is installed in the rectangular sliding hole of the base plate 6 outside the support seat two 9. A pull-back plate 15 is provided on the side of the support seat one 8 facing the support seat two 9, and the main shaft of the cylinder two 7 passes through the support seat one 8 to control the pull-back plate 15. The lower parts of the support seat 1 8 and the support seat 2 9 are connected to their respective cylinders 1 5, and the telescopic rod of the cylinder 1 5 passes through the tension plate 18. The cylinder 1 5, the cylinder 2 7 and the cylinder 3 14 are connected to their respective knob manual valves 4, universal mufflers 17 and threaded straight-through 16 through the air pipe 3 and the T-shaped three-way 19. A knob manual valve 4 can control two cylinders at the same time through the threaded straight-through 16 and the air collecting row 2, that is, a knob manual valve 4 can control two cylinders corresponding to the support seat 1 8 or the support seat 2 9 at the same time under the cooperation of the threaded straight-through 16 and the air collecting row 2, so that the support seat 1 8 and the support seat 2 9 can be locked with only two operations. The universal muffler 17 is used to reduce the exhaust sound when the cylinder moves. The cylinder 2 7 and the cylinder 3 14 are connected to the knob manual valve 4 through the air pipe 3.
[0016] The structure of the second embodiment is basically the same as that of the first embodiment, except that a scale is provided on the upper surface of the substrate 6 .
[0017] In order to further optimize the working efficiency of the present application and make the base plate 6 more flat and stable, a leveling pad is provided at the lower part of the frame 1.
[0018] When in use, install the welding auxiliary tooling for the rear axle of electric tricycles of various specifications and connect the high-pressure gas supply pipeline, and the equipment can be put into operation.
[0019] When the utility model is in use, the specific operations are as follows:
[0020] When in use, the staff can move the support seat 18 and the support seat 29 according to the size of the rear axle, and close the knob manual valve 4 corresponding to the cylinder 15 connected to the support seat 18 by twisting it. The high-pressure air will enter the cylinder 15 connected to the support seat 8 under the action of the T-shaped three-way 19 and the air collecting row 2, and continue to pressurize it, so that the cylinder 15 of the support seat 18 contracts and drives the tensioning plate 18 thereon to cooperate with the support seat 18 to clamp the base plate 6, thereby completing the fixation of the support seat 18. Then, by twisting the knob manual valve 4 corresponding to the cylinder 15 connected to the support seat 29 to close it, the high-pressure air will enter the cylinder 15 connected to the support seat 8 under the action of the T-shaped three-way 19 and the air collecting row 2, and continue to pressurize it. The cylinder 15 of the support seat 29 contracts and drives the tensioning plate 18 thereon to cooperate with the support seat 29 to clamp the base plate 6, thereby completing the fixation of the support seat 8. Tighten the base plate 6 to complete the fixation of the support seat 2 9, place the workpiece to be welded on the holder 11, the support seat 1 8 and the support seat 2 9, then control the knob manual valve 4 corresponding to the cylinder 2 7 to let the pullback plate 15 clamp the flange at the end of the rear axle, turn the knob manual valve 4 connected to the cylinder 3 14 to close it, and high-pressure air will enter the cylinder 3 14 under the action of the T-shaped tee 19 to make it extend downward so that the shock-absorbing pad 13 can press the rear axle assembly placed on the holder 11, and then the staff can start the welding work. After welding, turn the knob manual valve 4 connected to the cylinder 3 14 to let the high-pressure air pass through the universal muffler 17 to vent, and then remove the workpiece and weld the next workpiece. If you need to weld rear axles of other sizes, just readjust the positions of the support seat 1 8 and the support seat 2 9.
[0021] In summary, the auxiliary tooling for welding rear axles of electric tricycles of various specifications in the embodiment of the utility model ensures that the force applied to the parts each time is consistent through cylinder control, which greatly improves the stability and consistency of product quality. At the same time, by setting the movable support seat 1 8 and the support seat 2 9, the compatibility with rear axles of various wheelbases is achieved. At the same time, because it has a one-button locking function of the knob manual valve 4, it greatly reduces the time and physical effort wasted by workers in actual production due to frequent replacement and adjustment of tooling, so that production efficiency is improved. In this way, the purpose of using one set of tooling to deal with rear axles of various wheelbases and effectively pressing them in place to ensure product quality can be achieved, which can effectively improve production efficiency.
[0022] Those skilled in the art should understand that the discussion of any of the above embodiments is only exemplary and is not intended to imply that the scope of the present invention is limited to these examples; under the concept of the present invention, the technical features in the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes in different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity. Any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A multi-specification electric tricycle rear axle welding auxiliary tooling, comprising a frame (1) and a T-shaped tee (19), characterized in that: The frame (1) is fixedly mounted on the upper part of the base plate (6), and the upper part of the base plate (6) is fixedly mounted with a cylinder three (14) through a vertical support (12). The lower end of the cylinder three (14) is provided with a shock-absorbing pad (13), and the lower part of the shock-absorbing pad (13) is directly opposite to the card seat (11). The card seat (11) is mounted on the middle section of the upper surface of the base plate (6) through a base (10). Support seats two (9) are respectively mounted in the rectangular sliding holes of the base plate (6) on both sides of the card seat (11). Support seat one (8) is mounted in the rectangular sliding hole of the base plate (6) outside the support seat two (9). A pull-back plate (15) is provided on the side of the support seat one (8) facing the support seat two (9), and the main shaft of the cylinder two (7) passes through the support seat one (8) to control the pull-back plate (15).
2. The multi-specification electric tricycle rear axle welding auxiliary tooling according to claim 1 is characterized in that: The lower parts of the support seat 1 (8) and the support seat 2 (9) are respectively connected to the respective cylinder 1 (5), the telescopic rod of the cylinder 1 (5) passes through the tension plate (18), and the cylinder 1 (5), the cylinder 2 (7) and the cylinder 3 (14) are connected to the respective knob manual valve (4), the universal muffler (17) and the threaded straight-through (16) through the air pipe (3) and the T-shaped three-way (19).
3. The multi-specification electric tricycle rear axle welding auxiliary tooling according to claim 2 is characterized in that: The gas cylinder 2 (7) and the gas cylinder 3 (14) are connected to the gas collecting row (2) via the gas pipe (3), and the gas collecting row (2) is connected to the knob manual valve (4) via a pipeline.
4. The multi-specification electric tricycle rear axle welding auxiliary tooling according to claim 1 is characterized in that: The upper surface of the substrate (6) is provided with scales.
5. The multi-specification electric tricycle rear axle welding auxiliary tooling according to claim 4 is characterized in that: A leveling pad is provided at the lower part of the frame (1).