Device for press-in assembly of sealing ring of inner cylinder
By designing an automated device for press-in assembly of the inner cylinder seal ring, the problems of low manual assembly efficiency, low yield rate and error-prone are solved, and the automatic mechanical assembly and efficient inspection of the seal ring are realized, improving the assembly efficiency and yield rate.
Patent Information
- Application Number
- CN202421438475.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-24
AI Technical Summary
In the prior art, manual assembly of seal rings has low efficiency, low yield rate, and is prone to errors, resulting in problems such as reverse installation and easy leakage of seal rings.
A device for press-in assembly of inner cylinder seal ring is designed, including assembly mechanism, seal ring belt mechanism and detection mechanism, and automatic installation of seal ring is realized through automated mechanical assembly. The assembly mechanism includes a sealing ring carrying cylinder downward, a positioning vehicle, a sealing ring assembly cylinder and a switching cylinder. The sealing ring belting mechanism realizes automatic inlet of the sealing ring by bringing horizontally into the cylinder and up and downwardly into the cylinder. The detection mechanism uses optical fiber sensors to detect whether the sealing ring is installed in place.
Automatic mechanical assembly of the seal ring is realized, assembly efficiency is improved, the uniform stress of the seal ring is ensured, errors in manual assembly are avoided, yield rate is improved, and the seal ring is installed in place through the inspection mechanism.
Smart Images

Figure CN222806458U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of sealing ring assembly devices, in particular to a device for pressing and assembling an inner cylinder sealing ring. Background Art
[0002] Sealing rings are suitable for installation on various mechanical equipment to seal at a specified temperature, pressure, and in different liquid and gas media, in a static or moving state. Various types of sealing rings are widely used in machine tools, ships, automobiles, aerospace equipment, metallurgical machinery, engineering machinery, construction machinery, and various instruments and meters. Sealing rings are mainly used for static sealing and reciprocating motion sealing. When used for rotary motion sealing, they are limited to low-speed rotary sealing devices.
[0003] The sealing ring is usually installed in a groove with a rectangular cross section on the outer circle or inner circle to play a sealing role. In general, an annular groove is designed on the workpiece. During the assembly stage, one end of the sealing ring is manually inserted into the annular groove, and the other end of the sealing ring is pressed with fingers to press the sealing ring into the groove as a whole. However, the manual assembly method is not only inefficient, but also causes some problems, such as: uneven manual assembly force, damage to the sealing ring, resulting in low yield rate; manual assembly is prone to errors, the sealing ring is installed in the wrong direction, and it is easy to miss. Therefore, there is an urgent need for a device for pressing and assembling the inner cylinder sealing ring to realize the automatic installation of the sealing ring of the inner cylinder of the workpiece. Utility Model Content
[0004] In order to solve the problems of low efficiency, low yield and easy installation errors caused by manual assembly of sealing rings in the prior art, the utility model provides a device for pressing and assembling the sealing ring of an inner cylinder;
[0005] The utility model provides a device for pressing and assembling an inner cylinder sealing ring, which adopts the following technical solution:
[0006] A device for pressing and assembling an inner cylinder sealing ring, comprising:
[0007] An assembly mechanism, the assembly mechanism is fixedly mounted on the side wall of the first mounting plate by bolts, and the assembly mechanism can move in the Z-axis direction and the X-axis direction relative to the first mounting plate;
[0008] A workpiece base, which is arranged at the lower side of the assembly mechanism, and a workpiece fixture is arranged on the top of the workpiece base;
[0009] A feeding slide, the feeding slide is used to provide a sealing ring for the assembly mechanism;
[0010] A sealing ring bringing mechanism, wherein the sealing ring bringing mechanism is fixedly mounted on a side wall of a second mounting plate by bolts, the second mounting plate is perpendicular to the first mounting plate, and the sealing ring bringing mechanism can move in a Z-axis direction and a Y-axis direction relative to the first mounting plate;
[0011] The detection mechanism is used to detect whether the sealing ring is installed in place.
[0012] Furthermore, the assembly mechanism includes a sealing ring downward carrying cylinder, a positioning carrier, a sealing ring assembling cylinder and a switching cylinder; the side wall of the first mounting plate is fixedly installed with a sealing ring downward carrying cylinder by bolts, and the output end of the sealing ring downward carrying cylinder is fixedly installed with a positioning carrier through a connecting plate, and the sealing ring downward carrying cylinder can move the positioning carrier relative to the Z-axis direction of the first mounting plate; the side wall of the first mounting plate is fixedly installed with a sealing ring assembling cylinder through a connecting plate, and the output end of the sealing ring assembling cylinder is fixedly installed with a switching cylinder through a connecting plate, and the sealing ring assembling cylinder can move the switching cylinder relative to the Z-axis direction of the first mounting plate; the output end of the switching cylinder is fixedly installed with a pre-installed rod and an assembly rod, and the switching cylinder can move the pre-installed rod and the assembly rod relative to the X-axis direction of the first mounting plate.
[0013] Furthermore, the sealing ring bringing-in mechanism includes a horizontal bringing-in cylinder and an upper and lower bringing-in cylinder; the side wall of the second mounting plate is fixedly installed with the horizontal bringing-in cylinder by bolts, and the output end of the horizontal bringing-in cylinder is fixedly installed with the upper and lower bringing-in cylinder through a connecting plate, and the horizontal bringing-in cylinder can make the upper and lower bringing-in cylinder move relative to the Y-axis direction of the first mounting plate; the output end of the upper and lower bringing-in cylinder is fixedly installed with a hook body for bringing the sealing ring in the loading slide into the positioning carrier, and the upper and lower bringing-in cylinder can make the hook body move relative to the Z-axis direction of the first mounting plate.
[0014] Furthermore, the detection mechanism is a fiber optic sensor.
[0015] Furthermore, a through hole is provided on the top of the positioning carrier, and the through hole and the workpiece fixture are located at the same center position.
[0016] Furthermore, an anti-flip column is integrally formed on the top of the workpiece fixture to prevent the sealing ring from flipping during the installation process.
[0017] Furthermore, the cross-section of the pre-installed rod is semicircular, and a hole for the anti-rollover column to pass through is opened at the center of the pre-installed rod; the cross-section of the assembly rod is circular, and a hole for the anti-rollover column to pass through is opened at the center of the assembly rod.
[0018] In summary, the beneficial effects of the utility model are:
[0019] The utility model can automatically assemble the sealing ring into the inner cylinder of the workpiece by arranging an assembly mechanism, thereby realizing the automatic mechanical assembly of the sealing ring. Compared with manual assembly, the mechanical assembly greatly improves the assembly efficiency, and at the same time, the assembly pressure is constant, the sealing ring is evenly stressed, the sealing ring is not damaged, and the yield rate is higher; by arranging the sealing ring bringing-in mechanism, the sealing ring on the feeding slide can be automatically brought into the assembly mechanism, and the sealing ring has good consistency and consistent direction, and there will be no wrong installation or missing installation; by arranging the detection mechanism, the sealing ring can be detected after the sealing ring is assembled to ensure that the sealing ring is installed in place. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the main view of the utility model;
[0021] Figure 2 It is a right side view schematic diagram of the utility model;
[0022] Figure 3 This is a schematic diagram of the assembly mechanism structure of the utility model;
[0023] Figure 4 This is a schematic diagram of the positioning carrier structure of the utility model;
[0024] Figure 5 This is a schematic diagram of the sealing ring bringing mechanism of the utility model;
[0025] Figure 6 It is a schematic diagram comparing the workpiece fixture of the utility model and the installation state of the workpiece fixture.
[0026] As shown in the figure: 1-first mounting plate, 2-second mounting plate, 3-optical fiber sensor, 4-workpiece base, 41-workpiece fixture, 411-anti-flip column, 5-loading slide, 6-connecting plate, 71-sealing ring downward transport cylinder, 72-positioning carrier, 73-sealing ring assembly cylinder, 74-switching cylinder, 75-pre-installation rod, 76-assembly rod, 81-horizontal bringing in cylinder, 82-up and down bringing in cylinder, 83-hook body. DETAILED DESCRIPTION
[0027] The following is combined with Figure 1 -Attached Figure 6 The utility model is further described in detail:
[0028] The utility model embodiment discloses a device for pressing and assembling an inner cylinder sealing ring, such as Figure 1 , Figure 2 As shown, a device for pressing and assembling an inner cylinder sealing ring of the utility model comprises:
[0029] An assembly mechanism, which is fixedly mounted on the side wall of the first mounting plate 1 by bolts, and can move relative to the first mounting plate 1 in the Z-axis direction and the X-axis direction;
[0030] A workpiece base 4, which is arranged at the lower side of the assembly mechanism, and a workpiece fixture 41 is arranged on the top of the workpiece base 4;
[0031] A feeding slide 5, which is used to provide a sealing ring for the assembly mechanism;
[0032] The sealing ring bringing mechanism is fixedly mounted on the side wall of the second mounting plate 2 by bolts. The second mounting plate 2 is perpendicular to the first mounting plate 1. The sealing ring bringing mechanism can move in the Z-axis direction and the Y-axis direction relative to the first mounting plate 1.
[0033] A detection mechanism is used to detect whether the sealing ring is installed in place;
[0034] In the present embodiment, both the assembly mechanism and the sealing ring bringing mechanism need to be installed in a fixed position when working. In the present embodiment, the first mounting plate 1 and the second mounting plate 2 are respectively used as reference objects for the fixed position. The positional relationship between the first mounting plate 1 and the second mounting plate 2 is a vertical relationship. Therefore, the coordinate system can be set with the first mounting plate 1 and the second mounting plate 2 as reference objects to specifically explain the working state and principle of the present application. Taking the first mounting plate 1 as the coordinate system, vertical movement is movement in the Z-axis direction relative to the first mounting plate 1; horizontal movement is movement in the X-axis direction relative to the first mounting plate 1; since the second mounting plate 2 is perpendicular to the first mounting plate 1, horizontal movement on the second mounting plate 2 is movement in the Y-axis direction relative to the first mounting plate 1. The specific shape of the loading slide 5 is as follows. Figure 1 As shown, the loading slide 5 is fixedly installed on the ground or other installation positions through the installation column below. The loading slide 5 is opposite to the assembly mechanism. The sealing ring is placed in the loading slide 5 and is sent into the assembly mechanism for assembly through the sealing ring bringing mechanism. The workpiece base 4 is arranged below the assembly mechanism. The top of the workpiece base 4 is provided with a placement hole for determining the position of the workpiece fixture 41. The workpiece fixture 41 can be placed on the top of the workpiece base 4 manually, or the workpiece base 4 can be transported together with the workpiece fixture 41 to the bottom of the assembly mechanism for assembly by means of instrument transmission. Preferably, the detection mechanism is an optical fiber sensor 3, and the optical fiber sensor 3 can be fixedly set at any position. It is only necessary that the detection end of the optical fiber sensor 3 can detect the sealing ring assembled in the workpiece inner tube at the top of the workpiece fixture 41.
[0035] like Figure 1 , Figure 2 , Figure 3As shown, the assembly mechanism includes a seal ring downward transport cylinder 71, a positioning carrier 72, a seal ring assembly cylinder 73 and a switching cylinder 74; the side wall of the first mounting plate 1 is fixedly installed with the seal ring downward transport cylinder 71 by bolts, and the output end of the seal ring downward transport cylinder 71 is fixedly installed with the positioning carrier 72 through the connecting plate 6, and the seal ring downward transport cylinder 71 can make the positioning carrier 72 move relative to the Z-axis direction of the first mounting plate 1; the side wall of the first mounting plate 1 is fixedly installed with the seal ring assembly cylinder 73 through the connecting plate 6, and the output end of the seal ring assembly cylinder 73 is connected to the connecting plate 6. A switching cylinder 74 is fixedly installed, and the sealing ring assembly cylinder 73 can make the switching cylinder 74 move in the Z-axis direction relative to the first mounting plate 1; the output end of the switching cylinder 74 is fixedly installed with a pre-installed rod 75 and an assembly rod 76, and the switching cylinder 74 can make the pre-installed rod 75 and the assembly rod 76 move in the X-axis direction relative to the first mounting plate 1; in this embodiment, a connecting plate 6 is provided between the sealing ring assembly cylinder 73 and the first mounting plate 1, and the purpose of this is to stagger the sealing ring assembly cylinder 73 and the sealing ring downward transport cylinder 71, so that the sealing ring assembly cylinder 73 can face the positioning carrier 72. When the sealing ring downward transport cylinder 71 is started, the positioning carrier 72 will move downward, that is, move in the Z-axis direction relative to the first mounting plate 1, and the positioning carrier 72 will move to the upper side of the workpiece base 4 and face the workpiece fixture 41. When the switching cylinder 74 is started, the pre-installation rod 75 and the assembly rod 76 will move in the horizontal direction, that is, move in the X-axis direction relative to the first mounting plate 1. When the pre-installation rod 75 faces the positioning carrier 72 and reaches the pre-installation position, the assembly rod 76 will be on the outside of the positioning carrier 72; when the assembly rod 76 faces the positioning carrier 72 and reaches the installation position, the pre-installation rod 75 will be on the outside of the positioning carrier 72. When the sealing ring assembly cylinder 73 is started, the switching cylinder 74 will move downward together with the pre-installation rod 75 and the assembly rod 76, that is, move in the Z-axis direction relative to the first mounting plate 1. Finally, one of the pre-installation rod 75 and the assembly rod 76 enters the interior of the positioning carrier 72 and installs the sealing ring on the workpiece on the top of the workpiece fixture 41.
[0036] like Figure 1 , Figure 2 , Figure 5 As shown, the sealing ring bringing mechanism includes a horizontal bringing cylinder 81 and an upper and lower bringing cylinder 82; the side wall of the second mounting plate 2 is fixedly installed with the horizontal bringing cylinder 81 by bolts, and the output end of the horizontal bringing cylinder 81 is fixedly installed with the upper and lower bringing cylinder 82 through the connecting plate 6, and the horizontal bringing cylinder 81 can make the upper and lower bringing cylinder 82 move relative to the Y-axis direction of the first mounting plate 1; the output end of the upper and lower bringing cylinder 82 is fixedly installed with a hook body 83 for bringing the sealing ring in the feeding slide 5 into the positioning carrier 72, and the upper and lower bringing cylinder 82 can make the hook body 83 move relative to the Z-axis direction of the first mounting plate 1; in this embodiment, the specific structure of the hook body 83 is as shown in Figure 5As shown, when the horizontal bringing cylinder 81 is started, the upper and lower bringing cylinders 82 and the hook body 83 will move in the horizontal direction, that is, move in the Y-axis direction relative to the first mounting plate 1. During the movement, the hook body 83 is always at the top of the loading slide 5. When the upper and lower bringing cylinders 82 are started, the hook body 83 will move upward and downward, that is, move in the Z-axis direction relative to the first mounting plate 1.
[0037] like Figure 4 As shown, a through hole is opened on the top of the positioning carrier 72, and the through hole and the workpiece fixture 41 are at the same center position; in this embodiment, the specific structure of the positioning carrier 72 is as follows Figure 4 As shown, the inner diameter of the through hole at the top is slightly larger than the diameter of the pre-installation rod 75 and the assembly rod 76. An entry groove is provided on the side wall of the positioning carrier 72, and a through groove is provided on the top of the positioning carrier 72 for the hook body 83 to pass through, and the through groove is connected to the entry groove. The hook body 83 will send the sealing ring into the through hole through the entry groove, and the pre-installation rod 75 and the assembly rod 76 will be inserted into the through holes respectively, completing the pre-installation and assembly of the sealing ring.
[0038] like Figure 1 , Figure 6 As shown, the top of the workpiece fixture 41 is integrally formed with an anti-flip column 411 for preventing the sealing ring from flipping during the installation process. In this embodiment, when the pre-installation rod 75 is pre-installed, due to the shape of the pre-installation rod 75, when the pre-installation rod 75 passes through the positioning carrier 72 and enters the workpiece inner tube and pushes half of the sealing ring into the workpiece inner tube, the sealing ring may flip. The anti-flip column 411 can prevent the sealing ring from flipping and prevent the sealing ring from being installed incorrectly.
[0039] like Figure 1 , Figure 3 As shown, the cross section of the pre-installation rod 75 is semicircular, and a hole is provided at the center of the pre-installation rod 75 for the anti-flip column 411 to pass through; the cross section of the assembly rod 76 is circular, and a hole is provided at the center of the assembly rod 76 for the anti-flip column 411 to pass through; in this embodiment, the specific structures of the pre-installation rod 75 and the assembly rod 76 are as follows Figure 3 As shown, during the pre-installation and assembly process, the pre-installation rod 75 and the assembly rod 76 will pass through the positioning carrier 72 and enter the inner cylinder of the workpiece at the top of the workpiece fixture 41. Therefore, the holes at the center position of the pre-installation rod 75 and the assembly rod 76 need to match the size and shape of the anti-flip column 411.
[0040] The implementation principle of the embodiment of the utility model is:
[0041] In the first step, the upper and lower cylinders 82 are started to lift the hook body 83, and the sealing ring is placed in the feeding slide 5. The upper and lower cylinders 82 are started to drop the hook body 83, so that the hook body 83 falls into the inside of the sealing ring. At this time, the horizontal cylinder 81 is started to move the hook body 83 in the feeding slide 5 toward the positioning carrier 72, until the hook body 83 drives the sealing ring into the positioning carrier 72;
[0042] In the second step, the seal ring downward transport cylinder 71 is activated, the positioning carrier 72 moves downward, and finally falls on the workpiece on the top of the workpiece fixture 41. At this time, the upper and lower bringing cylinders 82 and the horizontal bringing cylinder 81 are activated to retract the hook body 83 to avoid it;
[0043] In the third step, the sealing ring assembly cylinder 73 is started, and the switching cylinder 74 moves downward together with the pre-installation rod 75 and the assembly rod 76. At this time, the pre-installation rod 75 first pre-installs the sealing ring on the inner cylinder of the workpiece, and the pre-installation rod 75 passes through the positioning carrier 72 and enters the inner cylinder of the workpiece, and presses half of the sealing ring into the groove for installing the sealing ring in the inner cylinder of the workpiece;
[0044] Step 4: The sealing ring assembly cylinder 73 is started to lift the pre-assembly rod 75 and the assembly rod 76 upwards, and the switching cylinder 74 is started to make the assembly rod 76 face the positioning carrier 72. The sealing ring assembly cylinder 73 is started to move the assembly rod 76 downwards, and the assembly rod 76 passes through the positioning carrier 72 and enters the workpiece inner cylinder, and presses the sealing ring as a whole into the groove for installing the sealing ring in the workpiece inner cylinder;
[0045] In the fifth step, the sealing ring assembly cylinder 73 is started to lift the pre-installation rod 75 and the assembly rod 76 upwards, and the optical fiber sensor 3 is started to detect whether the sealing ring is installed in place or whether it is installed.
[0046] Repeat the above steps to complete the automatic assembly of the inner cylinder sealing ring of the workpiece.
[0047] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The various components mentioned in the utility model are common technologies in the existing field. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A device for pressing and assembling an inner cylinder sealing ring, characterized in that: include: An assembly mechanism, the assembly mechanism being fixedly mounted on the side wall of the first mounting plate (1) by means of bolts, and the assembly mechanism being capable of moving in the Z-axis direction and the X-axis direction relative to the first mounting plate (1); A workpiece base (4), the workpiece base (4) being arranged on the lower side of the assembly mechanism, and a workpiece fixture (41) being arranged on the top of the workpiece base (4); A loading slideway (5), the loading slideway (5) is used to provide a sealing ring for the assembly mechanism; A sealing ring bringing-in mechanism, the sealing ring bringing-in mechanism being fixedly mounted on a side wall of a second mounting plate (2) by means of bolts, the second mounting plate (2) and the first mounting plate (1) being perpendicular to each other, and the sealing ring bringing-in mechanism being movable in the Z-axis direction and the Y-axis direction relative to the first mounting plate (1); The detection mechanism is used to detect whether the sealing ring is installed in place.
2. The device for pressing and assembling the inner cylinder sealing ring according to claim 1, characterized in that: The assembly mechanism comprises a sealing ring downward transport cylinder (71), a positioning carrier (72), a sealing ring assembly cylinder (73) and a switching cylinder (74); the sealing ring downward transport cylinder (71) is fixedly mounted on the side wall of the first mounting plate (1) by means of bolts, the positioning carrier (72) is fixedly mounted on the output end of the sealing ring downward transport cylinder (71) by means of a connecting plate (6), and the sealing ring downward transport cylinder (71) can move the positioning carrier (72) in the Z-axis direction relative to the first mounting plate (1); the side wall of the first mounting plate (1) A sealing ring assembly cylinder (73) is fixedly mounted via a connecting plate (6); a switching cylinder (74) is fixedly mounted on the output end of the sealing ring assembly cylinder (73) via the connecting plate (6); the sealing ring assembly cylinder (73) can enable the switching cylinder (74) to move in the Z-axis direction relative to the first mounting plate (1); a pre-installation rod (75) and an assembly rod (76) are fixedly mounted on the output end of the switching cylinder (74); the switching cylinder (74) can enable the pre-installation rod (75) and the assembly rod (76) to move in the X-axis direction relative to the first mounting plate (1).
3. The device for pressing and assembling the inner cylinder sealing ring according to claim 2, characterized in that: The sealing ring bringing-in mechanism comprises a horizontal bringing-in cylinder (81) and an upper and lower bringing-in cylinder (82); the side wall of the second mounting plate (2) is fixedly mounted with the horizontal bringing-in cylinder (81) by means of bolts, and the output end of the horizontal bringing-in cylinder (81) is fixedly mounted with the upper and lower bringing-in cylinder (82) by means of a connecting plate (6), and the horizontal bringing-in cylinder (81) can move the upper and lower bringing-in cylinder (82) in the Y-axis direction relative to the first mounting plate (1); the output end of the upper and lower bringing-in cylinder (82) is fixedly mounted with a hook body (83) for bringing the sealing ring in the loading slideway (5) into the positioning carrier (72), and the upper and lower bringing-in cylinder (82) can move the hook body (83) in the Z-axis direction relative to the first mounting plate (1).
4. The device for pressing and assembling the inner cylinder sealing ring according to claim 1, characterized in that: The detection mechanism is an optical fiber sensor (3).
5. The device for pressing and assembling the inner cylinder sealing ring according to claim 3, characterized in that: A through hole is provided on the top of the positioning carrier (72), and the through hole and the workpiece fixture (41) are located at the same center of a circle.
6. The device for pressing and assembling the inner cylinder sealing ring according to claim 5, characterized in that: The top of the workpiece fixture (41) is integrally formed with an anti-turnover column (411) for preventing the sealing ring from turning over during the installation process.
7. The device for pressing and assembling the inner cylinder sealing ring according to claim 6, characterized in that: The cross section of the pre-installation rod (75) is semicircular, and a hole is provided at the center of the pre-installation rod (75) for the anti-turnover column (411) to pass through; the cross section of the assembly rod (76) is circular, and a hole is provided at the center of the assembly rod (76) for the anti-turnover column (411) to pass through.