Clamp for metal product machining

By designing a metal product processing fixture including adjustment components and connectors, the problems of low clamping stability of pipe fittings and large drilling vibration in the prior art are solved, and more stable clamping and smooth drilling effects are achieved, and structural flexibility is improved.

CN222806565UActive Publication Date: 2025-04-29FOSHAN JIANYANG STAINLESS STEEL CO LTD
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Patent Information

Application Number
CN202421627752.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-04-29
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The existing metal product processing fixtures have low stability when clamping pipe fittings with flanges, resulting in vibrating force easily during drilling, affecting the drilling effect.

Method used

A fixture including a base plate, adjustment assembly, connection and clamp are designed. By combining the adjustment assembly and the connector, the position and spacing of the clamps can be adjusted under thread control to ensure stable clamping of the pipe fittings and flanges.

Benefits of technology

It effectively improves the clamping stability of pipe fittings, reduces the vibration force during drilling, improves the stability of drilling, and adapts to pipe fittings of different sizes through the removable connection design, and improves structural flexibility.

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Abstract

The utility model discloses a clamp for metal product machining, relates to the technical field of metal product machining, and aims to solve the technical problems that an existing pipe fitting clamp is fixed in structure and cannot be easily adjusted to a corresponding clamping position according to the length of a pipe fitting. The three first arc-shaped plates are fixedly arranged on the two sides of the adjusting assembly, connecting pieces are fixedly arranged on the opposite sides of the two adjusting assemblies respectively, and clamping pieces for clamping workpieces are fixedly arranged on the opposite sides of the two connecting pieces respectively, so that the positions of the first arc-shaped plates on the upper side and the lower side can be adjusted under the control of threads by combining the three first arc-shaped plates with the fixing blocks and the adjusting plates on the connecting pieces; and the distance between the first arc-shaped plate and the second arc-shaped plate is adjusted, so that the second arc-shaped plate connected to the first arc-shaped plate moves synchronously, and pipe fittings with different lengths can be clamped. The clamping device has the advantages of being flexible in structure adjustment, capable of improving the clamping stability of the pipe fitting with the connecting flange and suitable for being used for opening holes with different hole diameters.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal product processing, and more specifically, to a clamp for metal product processing. Background Art

[0002] Metal products are various products made of metal materials. They have good electrical conductivity, thermal conductivity, plasticity and ductility. These properties make metal products widely used in various fields. Their diverse properties and forms make them an indispensable and important part of modern industry and life.

[0003] When current pipe fixtures are used to clamp round pipes with flanges, a through-hole needs to be drilled into the flange after assembly. This creates a gap between the flange and the traditional pipe fixture after clamping the pipe. During drilling, the vibrations applied by the drill bit to the flange cause the connecting flange and pipe to vibrate together, affecting the drilling effect. To address this issue, we propose a fixture for metal product processing. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology, meet the actual needs, and provide a clamp for processing metal products to solve the technical problems that the current clamp has low stability when clamping pipes with flanges, is prone to vibration when drilling, and affects the drilling effect.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a fixture for processing metal products, comprising a base plate, two adjustment assemblies fixedly provided on the top of the base plate, connecting members fixedly provided on opposite sides of the two adjustment assemblies, and clamping members for clamping a workpiece fixedly provided on opposite sides of the two connecting members;

[0006] The connecting member includes a fixed block, and the upper and lower sides of the fixed block are fitted with adjustment plates. Bearings are fixed on the opposite sides of the two adjustment plates. The inner rings of the bearings are fixed with adjustment screws that pass through the adjustment plates. The side walls of the fixed block are provided with threaded holes that are engaged with the adjustment screws.

[0007] The clamping member includes three first curved plates and three second curved plates. The three first curved plates are detachably connected to the second curved plates at corresponding positions. The first curved plate in the middle is fixedly connected to the fixed block, and the first curved plates on the upper and lower sides are fixedly connected to the adjustment plate.

[0008] The utility model combines the three first curved plates with the fixed block and the adjustment plate on the connecting piece, and can adjust the positions of the first curved plates on the upper and lower sides under the control of the thread, thereby adjusting the distance between the two, so that the second curved plates connected to the first curved plates move synchronously, thereby clamping pipes of different lengths and keeping them in contact with the side faces of the flanges on the pipes. Such structural coordination can effectively improve the stability of pipe clamping, reduce the vibration force generated when drilling holes in the connecting flanges on the pipes, and improve the stability of drilling.

[0009] Preferably, the three first curved plates are provided with several groups of clips in a circular array on one side close to the second curved plates, and each group of clips is provided with two, and the three second curved plates are fixed with several connecting blocks combined with the clips on one side close to the first curved plates.

[0010] Preferably, arc-shaped slots are provided on opposite sides of a single group of clips, and arc-shaped clip strips combined with the arc-shaped slots are fixedly provided on the upper and lower side surfaces of the connecting block.

[0011] Preferably, a plurality of arc-shaped grooves are provided on the facing side of the single set of clips and close to the position where the clips are combined with the first arc-shaped plate, and an inclined surface is formed between the facing side and the front end of the single set of clips.

[0012] Preferably, a knob is fixedly provided on one end of the two adjusting screws facing away from each other, and a plurality of anti-slip protrusions are fixedly provided on the outer ring of the knob.

[0013] Preferably, the adjustment assembly includes two mounting seats movably mounted on the base plate, and the two mounting seats are fixed with a first electric push rod fixedly connected to the base plate on the opposite sides, and the two mounting seats are fixed with a driving motor fixedly connected to the fixed block on the facing sides.

[0014] Preferably, a lifting platform is fixedly provided at the bottom of the base plate, the lifting platform includes a second electric push rod, and a limiting plate in contact with the bottom of the workpiece is fixedly provided at the top of the second electric push rod.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The utility model combines the three first curved plates with the fixed block and the adjustment plate on the connecting piece, and can adjust the positions of the upper and lower first curved plates under thread control, thereby adjusting the distance between the two, so that the second curved plates connected to the first curved plates move synchronously, thereby clamping pipes of different lengths and keeping them in contact with the side faces of the flanges on the pipes. Such structural coordination can effectively improve the stability of pipe clamping, reduce the vibration force generated when drilling holes in the connecting flanges on the pipes, and improve the stability of drilling.

[0017] 2. The utility model can quickly combine the second curved plate with the first curved plate through the cooperation of the clamping piece and the connecting block to achieve the effect of detachable connection. In this way, the second curved plate of the corresponding size can be replaced according to the size of the clamped pipe fitting, thereby meeting the clamping use of pipe fittings of different sizes. At the same time, with the cooperation of the clamping piece and the connecting block, the spacing between the first curved plate and the second curved plate can be easily adjusted, which is convenient for reserving gaps for drilling holes of different sizes without affecting the drilling operation, thereby improving the flexibility of the structural coordination and enhancing the stability of the clamping limit of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the partial structure of the utility model;

[0020] Figure 3 This is a schematic structural diagram of the first curved plate in the present invention;

[0021] Figure 4 This is a schematic structural diagram of the second curved plate in the present invention;

[0022] Figure 5 This is a schematic diagram of a usage state of the utility model.

[0023] Explanation of the numbers in the figure: 1. Base plate; 2. Adjustment assembly; 201. Mounting seat; 202. First electric push rod; 203. Drive motor; 3. Connecting piece; 301. Fixing block; 302. Adjustment plate; 303. Bearing; 304. Adjustment screw; 305. Knob; 4. Clamping piece; 401. First curved plate; 402. Second curved plate; 403. Clip; 4031. Curved slot; 4032. Curved groove; 4033. Inclined surface; 404. Connecting block; 4041. Curved clip; 5. Lifting platform; 501. Second electric push rod; 502. Tabletop. DETAILED DESCRIPTION

[0024] like Figures 1 to 5 As shown, the utility model relates to a clamp for processing metal products, including a base plate 1, two adjusting components 2 are fixedly provided on the top of the base plate 1, connecting parts 3 are fixedly provided on the opposite sides of the two adjusting components 2, and clamping parts 4 for clamping the workpiece are fixed on the opposite sides of the two connecting parts 3; the position of the clamping parts 4 can be fixed by the adjusting components 2, so that the clamping parts 4 on both sides can clamp and limit the pipe fittings under the control of the adjusting components 2.

[0025] The connecting member 3 includes a fixed block 301, and the upper and lower sides of the fixed block 301 are fitted with adjustment plates 302. A bearing 303 is fixed on the opposite side of the two adjustment plates 302. The inner ring of the bearing 303 is fixed with an adjustment screw 304 that passes through the adjustment plate 302. A threaded hole that is combined with the adjustment screw 304 is opened on the side wall of the fixed block 301; when the fixed block 301 is fixed in position, the adjustment screw 304 can be rotated by turning it, and the self-rotation effect can be achieved by the limitation of the bearing 303, so that the adjustment screw 304 in the fixed block 301 moves outward, and the distance between the adjustment plate 302 and the fixed block 301 is adjusted to achieve the effect of length adjustment.

[0026] The clamping member 4 includes three first curved plates 401 and three second curved plates 402. The three first curved plates 401 are detachably connected to the second curved plates 402 at the corresponding positions. The first curved plate 401 located in the middle is fixedly connected to the fixed block 301, and the first curved plates 401 located on the upper and lower sides are fixedly connected to the adjusting plate 302. Through the connection, the connected first curved plates 401 can be driven to move synchronously when the adjusting plate 302 moves, so that the appropriate length can be adjusted when clamping pipes of different lengths, which effectively improves the flexibility of use.

[0027] In an embodiment of the present invention, a plurality of groups of clips 403 are provided in a circular array on one side of the three first curved plates 401 close to the second curved plates 402, and a single group of clips 403 is provided with two, and a plurality of connecting blocks 404 combined with the clips 403 are fixedly provided on one side of the three second curved plates 402 close to the first curved plates 401; the connecting blocks 404 are inserted between the two clips 403 to achieve connection, which facilitates assembly and disassembly operations, thereby facilitating replacement of second curved plates 402 of different sizes, so as to suit the clamping work of pipe fittings of different sizes.

[0028] In an embodiment of the present utility model, arc-shaped slots 4031 are provided on the opposite sides of a single set of clips 403, and arc-shaped clip strips 4041 combined with the arc-shaped slots 4031 are fixedly provided on the upper and lower sides of the connecting block 404; the position of the connecting block 404 and the clip 403 can be limited by entering the arc-shaped slots 4031 through the arc-shaped clip strips 4041, and the clamping method facilitates the disassembly operation.

[0029] In an embodiment of the present utility model, a plurality of arc-shaped grooves 4032 are provided on the facing sides of the single group of clips 403 and close to the position where they are combined with the first arc-shaped plate 401, and an inclined surface 4033 is formed between the facing side and the front end of the single group of clips 403; the provision of the arc-shaped grooves 4032 can improve the bending elasticity of the clips 403, so that they can automatically bend when squeezed by the arc-shaped clamping strip 4041, and the design of the inclined surface 4033 can reduce the resistance to the movement of the arc-shaped clamping strip 4041, thereby reducing the difficulty of combining the connecting block 404 with the clip 403.

[0030] In an embodiment of the present invention, a knob 305 is fixed on the opposite end of the two adjusting screws 304, and a plurality of anti-slip protrusions are fixed on the outer ring of the knob 305; the setting of the anti-slip protrusions on the knob 305 can increase the friction when rotating the adjusting screw 304.

[0031] In an embodiment of the present utility model, the adjustment component 2 includes two mounting seats 201 movably mounted on the base plate 1, and the two mounting seats 201 are fixedly provided with a first electric push rod 202 fixedly connected to the base plate 1 on the opposite side, and the two mounting seats 201 are fixedly provided with a drive motor 203 fixedly connected to the fixed block 301 on the opposite side; the setting of the first electric push rod 202 can control the movement of the mounting seat 201 to adjust the distance between the clamping members 4 on both sides, and the setting of the drive motor 203 can control the flipping of the clamping member 4, thereby driving the pipe fitting to automatically flip and adjust the opening position, which is flexible to use.

[0032] In an embodiment of the present utility model, a lifting platform 5 is fixedly provided at the bottom of the base plate 1, and the lifting platform 5 includes a second electric push rod 501, and a table 502 in contact with the bottom of the workpiece is fixed on the top of the second electric push rod 501; before drilling, the second electric push rod 501 can be used to move the table 502 to the bottom of the pipe so that the two fit together to achieve a supporting effect, thereby reducing the pressure on the clamping member 4 during the drilling process.

[0033] Working principle: This embodiment provides a clamp for processing metal products. When in use, the pipe fitting can be placed on the lifting platform 5 first, and then the first electric push rod 202 on the adjustment component 2 is operated to move the clamping members 4 on both sides to the outside of the pipe fitting, thereby clamping the pipe fitting. At the same time, the first curved plates 401 and the second curved plates 402 on the upper and lower sides of the clamping member 4 fit with the flange ring sides at both ends of the pipe fitting to play the role of clamping support. Then the pipe fitting can be opened. The support at both ends can keep it stable during the opening process. At the same time, after completing the opening control on one side, the pipe fitting can be flipped over to directly open the hole on the other side, eliminating the step of position adjustment. When the pipe fittings are clamped and limited, the adjusting screw 304 can be rotated to make the adjusting plate 302 drive the first curved plates 401 on both sides to move, and at the same time, the second curved plates 402 can be driven to move synchronously. In this way, the overall length can be adjusted to meet the needs of clamping and supporting pipe fittings of different lengths. Through such structural coordination, the use effect of clamping and limiting the pipe fittings can be improved. The first curved plate 401 and the second curved plate 402 are coordinated with the clamping piece 403 and the connecting block 404 for convenient disassembly and assembly operations. In this way, the second curved plate 402 of the corresponding size can be rotated according to pipe fittings of different sizes, thereby further improving the flexibility of the structural coordination and facilitating the processing and clamping needs of pipe fittings of different sizes.

[0034] The embodiments disclosed in the present invention are preferred embodiments, but are not limited to them. Ordinary technicians in this field can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. As long as they do not deviate from the spirit of the present invention, they are all within the scope of protection of the present invention.

Claims

1. A fixture for processing metal products, characterized in that: It comprises a base plate (1), two adjustment components (2) are fixedly provided on the top of the base plate (1), connecting members (3) are fixedly provided on opposite sides of the two adjustment components (2), and clamping members (4) for clamping a workpiece are fixedly provided on opposite sides of the two connecting members (3); The connecting member (3) comprises a fixing block (301), the upper and lower sides of the fixing block (301) are fitted with adjusting plates (302), two adjusting plates (302) are fixed with bearings (303) on opposite sides, the inner ring of the bearing (303) is fixed with an adjusting screw (304) penetrating the adjusting plate (302), and a threaded hole engaged with the adjusting screw (304) is opened on the side wall of the fixing block (301); The clamping member (4) comprises three first arc-shaped plates (401) and three second arc-shaped plates (402); the three first arc-shaped plates (401) are detachably connected to the second arc-shaped plates (402) at corresponding positions; the first arc-shaped plate (401) in the middle is fixedly connected to the fixing block (301); and the first arc-shaped plates (401) at the upper and lower sides are fixedly connected to the adjusting plate (302).

2. The metal product processing fixture according to claim 1, characterized in that: A plurality of groups of clips (403) are provided in a circular array on one side of the three first arc-shaped plates (401) close to the second arc-shaped plates (402), and a single group of the clips (403) is provided with two clips. A plurality of connection blocks (404) combined with the clips (403) are fixedly provided on one side of the three second arc-shaped plates (402) close to the first arc-shaped plates (401).

3. The metal product processing fixture according to claim 2, characterized in that: A single set of the clips (403) are provided with arc-shaped slots (4031) on the opposite sides thereof, and the upper and lower sides of the connection block (404) are fixedly provided with arc-shaped clip strips (4041) combined with the arc-shaped slots (4031).

4. The metal product processing fixture according to claim 3, characterized in that: A plurality of arc-shaped grooves (4032) are provided on one side of the single set of clips (403) facing each other and close to the position where the clips (403) are combined with the first arc-shaped plate (401). An inclined surface (4033) is formed between the one side facing each other and the front end of the single set of clips (403).

5. The metal product processing fixture according to claim 1, characterized in that: A knob (305) is fixedly provided at one end of the two adjusting screw rods (304) facing away from each other, and a plurality of anti-slip protrusions are fixedly provided on the outer ring of the knob (305).

6. The metal product processing fixture according to claim 1, characterized in that: The adjustment assembly (2) comprises two mounting seats (201) movably mounted on the base plate (1); a first electric push rod (202) fixedly connected to the base plate (1) is fixedly provided on opposite sides of the two mounting seats (201); and a driving motor (203) fixedly connected to a fixing block (301) is fixedly provided on opposite sides of the two mounting seats (201).

7. The metal product processing fixture according to claim 1, characterized in that: A lifting platform (5) is fixedly provided at the bottom of the base plate (1), and the lifting platform (5) comprises a second electric push rod (501), and a table plate (502) in contact with the bottom of the workpiece is fixedly provided at the top of the second electric push rod (501).