Dismounting device for blind plate of blanking pipe of reactor

By designing the reactor blanking tube blind plate removal device, the combination of pallets and support screws provides stable support, and combined with the height adjustment of the hydraulic telescopic rod, the safety risks and inefficiency problems of blanking tube blind plate removal in the prior art are solved, and more efficient and safer operation is achieved.

CN222807018UActive Publication Date: 2025-04-29GANSU HONGHUI ENERGY CHEM CO LTD
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Patent Information

Application Number
CN202421149418.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-04-29
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The prior art poses safety risks and inefficiency when disassembling and installing reactor blanking tube blind plates, and operators are vulnerable to object strikes and mechanical injuries.

Method used

A blind plate removal device for reactor blanking pipe is designed, including a mobile vehicle, a hydraulic telescopic rod, a pallet and a support screw. Through the combination of pallet and a support screw, stable support is provided to avoid blind plate jumping, and adapt to different heights and inclination angles through the hydraulic telescopic rod.

Benefits of technology

This device improves the disassembly and installation efficiency of blanking tube blind plates, reduces labor intensity, enhances operational safety, is highly applicable and is cheap.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a dismounting tool, in particular to a reactor blanking pipe blind plate dismounting device, which is characterized in that a hydraulic telescopic rod is fixedly connected to a mobile vehicle, the upper part of the hydraulic telescopic rod extends out of the top surface of the mobile vehicle, and the front end of a piston rod of the hydraulic telescopic rod extends out of the top surface of the mobile vehicle; according to the blanking pipe blind plate dismounting device, the blanking pipe blind plate is stably supported through the arrangement of the supporting plate and the supporting screw rod, so that dismounting of the blanking pipe blind plate is facilitated, jumping and falling during dismounting of the blanking pipe blind plate are prevented, and the blanking pipe blind plate dismounting device is simple in structure, convenient to use and high in practicability. The working safety of operators is protected, the working efficiency is effectively improved, and the labor intensity is reduced; through the ball head connection and the arrangement of the hydraulic telescopic rod, the device can be suitable for different heights. The blanking pipe blind plates with different inclination angles are flexible to use, high in applicability, low in manufacturing cost and suitable for popularization.
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Description

Technical Field

[0001] The utility model relates to a disassembly tool, in particular to a disassembly device for a blind plate of a reactor drop pipe. Background Art

[0002] Since the reactor drop pipe is arranged at an inclination, its blind plate has a certain inclination angle and the reactor drop pipe blind plate is heavy.

[0003] The prior art can only rely on two fall chains and a forklift to manually remove or install the reactor blanking pipe blind plate when loading and unloading. During this process, the operators are easily hit by objects, mechanical injuries and vehicle injury accidents, which poses a great safety risk, is not conducive to safe production, and has low work efficiency. Utility Model Content

[0004] The utility model aims to provide a reactor blanking pipe blind plate disassembly device, which is simple to operate, reliable to use, saves time and effort, and ensures operation safety.

[0005] The drop pipe of the prior art reactor is tilted downward, the drop pipe flange is fixedly connected to the drop pipe, and the drop pipe blind plate is connected to the drop pipe flange by multiple fasteners evenly distributed around the circumference. The utility model provides a reactor drop pipe blind plate disassembly device, which includes a mobile vehicle, a hydraulic telescopic rod is fixedly connected to the mobile vehicle, the upper part of the hydraulic telescopic rod extends out of the top surface of the mobile vehicle, the front end of the hydraulic telescopic rod piston rod extends out of the top surface of the mobile vehicle, the front end of the hydraulic telescopic rod piston rod is rotatably connected to a support rod, and one end of the support rod away from the hydraulic telescopic rod piston rod is fixedly connected to a support plate, and the support plate is supported on the side of the drop pipe blind plate away from the drop pipe flange.

[0006] Furthermore, the support plate includes a circular plate and a lug plate, and two lug plates are provided. The two lug plates are respectively fixedly connected to the left and right sides of the circular plate, and the two lug plates are arranged on the same straight line. The outer diameter of the circular plate is smaller than the hole spacing of the fastener connection holes on the blanking tube blind plate. The fasteners of the blanking tube blind plate are all arranged on the outside of the circular plate. Screw holes are provided on the two lug plates, and support screws are connected to the screw holes. The front end of the support screw extends out of the screw hole, and the front end of the support screw extending out of the screw hole is inserted into the fastener connection hole of the blanking tube blind plate.

[0007] Furthermore, a groove is provided at one end of the support rod away from the support plate, arc grooves are provided on both side walls of the groove, the two arc grooves are symmetrical, and a ball head is provided in front of the piston rod of the hydraulic telescopic rod, and the ball head is clamped between the two arc grooves.

[0008] Furthermore, through holes II are provided on both side walls of the groove, the two through holes II are coaxial, and fasteners are connected inside the two through holes II.

[0009] Furthermore, the top of the mobile vehicle is a rectangular frame formed by welding angle steels, a top plate is welded inside the rectangular frame, telescopic legs are fixedly connected to the four corners of the bottom surface of the rectangular frame, and each telescopic leg is fixedly connected to a caster at the bottom away from the rectangular frame.

[0010] Furthermore, a through hole I is provided on the mobile vehicle roof panel, a support tube is fixedly connected to the upper surface of the mobile vehicle roof panel, the bottom of the hydraulic telescopic rod is connected to the support tube, and the upper part of the hydraulic telescopic rod extends out of the through hole I.

[0011] Furthermore, the rectangular frame of the mobile vehicle is fixedly connected with side panels on all sides, and handles are fixedly connected to two symmetrical side panels.

[0012] The beneficial effects of the utility model are as follows: the utility model forms a stable support for the blanking tube blind plate through the setting of the supporting plate and the supporting screw, thereby facilitating the disassembly of the blanking tube blind plate, preventing the blanking tube blind plate from jumping off during disassembly, protecting the work safety of operators, effectively improving work efficiency, and reducing labor intensity; the utility model can be applied to blanking tube blind plates of different heights and different inclination angles through the setting of the ball head connection and the hydraulic telescopic rod, and has flexible use, strong applicability, low cost, and is suitable for promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 For this utility model Figure 1 AA section view;

[0015] Figure 3 This is a schematic diagram of the structure of the support rod and the support plate of the utility model;

[0016] Figure 4 This is a schematic diagram of the structure of the support plate of the utility model;

[0017] Figure 5 This is a schematic diagram of the use state of the utility model;

[0018] Figure 6 For this utility model Figure 5 BB cross-sectional view.

[0019] In the figure: 1. mobile car; 101. through hole Ⅰ; 2. hydraulic telescopic rod; 201. ball head; 3. support rod; 301. groove; 302. arc groove; 303. through hole Ⅱ; 4. support plate; 401. round plate; 402. ear plate; 403. screw hole; 5. support tube; 6. telescopic support leg; 7. caster; 8. handle; 9. drop tube; 10. drop tube flange; 11. drop tube blind plate; 12. support screw. DETAILED DESCRIPTION

[0020] like Figure 1-Figure 6 As shown, the utility model is a reactor blanking pipe blind plate disassembly device comprising a mobile vehicle 1, to which a hydraulic telescopic rod 2 is fixedly connected, the upper part of the hydraulic telescopic rod 2 extends out of the top surface of the mobile vehicle 1, the front end of the piston rod of the hydraulic telescopic rod 2 extends out of the top surface of the mobile vehicle 1, the front end of the piston rod of the hydraulic telescopic rod 2 is rotatably connected to a support rod 3, one end of the support rod 3 away from the piston rod of the hydraulic telescopic rod 2 is fixedly connected to a support plate 4, and the support plate 4 is supported on the side of the blanking pipe blind plate 11 away from the blanking pipe flange 10.

[0021] The drop pipe 9 of the reactor in the prior art is tilted downward, the drop pipe flange 10 is fixedly connected to the drop pipe 9, and the drop pipe blind plate 11 is connected to the drop pipe flange 10 by multiple fasteners evenly distributed around the circumference. The utility model is supported on the drop pipe blind plate 11 by the support plate 4, thereby avoiding falling or collision when the drop pipe blind plate 11 is disassembled. The hydraulic telescopic rod 2 can be extended and retracted up and down in the height direction, so it can be suitable for drop pipe blind plates 11 of different heights.

[0022] The support plate 4 includes a circular plate 401 and a lug plate 402. Two lug plates 402 are provided. The two lug plates 402 are respectively fixedly connected to the left and right sides of the circular plate 401. The two lug plates 402 are arranged on the same straight line. The outer diameter of the circular plate 401 is smaller than the hole pitch of the fastener connecting holes on the blanking tube blind plate 11. The fasteners of the blanking tube blind plate 11 are all arranged on the outside of the circular plate 401. Screw holes 403 are provided on the two lug plates 402. The screw holes 403 are connected to the support screws 12. The front end of the support screw 12 extends out of the screw hole 403. The front end of the support screw 12 extending out of the screw hole 403 is inserted into the fastener connecting hole of the blanking tube blind plate 11.

[0023] Since the support plate 4 is only supported on the blanking tube blind plate 11 without being fixed, there is still a certain risk of falling, especially when the mobile vehicle 1 moves. Therefore, the utility model uses the support screw 12 to support the blanking tube blind plate 11. When in use, first remove the multiple fasteners on the blanking tube blind plate 11 to only one pair on a straight line, loosen the remaining pair of fasteners but do not completely detach them. At this time, support the support plate 4 on the blanking tube blind plate 11, and make the remaining pair of fasteners located on the outside of the circular plate 401, so that the circular plate 401 will not block the removal of the fasteners, rotate the support screw 12 so that the front end of the support screw 12 is inserted into the fastener connecting hole of the blanking tube blind plate 11, at this time, the support screw 12 cooperates with the support plate 4 to form a support for the blanking tube blind plate 11, and finally remove the remaining pair of fasteners. Due to the support of the support screw 12 on the blanking tube blind plate 11, the blanking tube blind plate 11 will not fall off the support plate 4, and it can remain stable during movement.

[0024] A groove 301 is provided at one end of the support rod 3 away from the support plate 4, and arc grooves 302 are provided on both side walls of the groove 301, and the two arc grooves 302 are symmetrical. A ball head 201 is provided in front of the piston rod of the hydraulic telescopic rod 2, and the ball head 201 is clamped between the two arc grooves 302; through holes II 303 are provided on both side walls of the groove 301, and the two through holes II 303 are coaxial, and fasteners are connected in the two through holes II 303.

[0025] The utility model can conveniently change the angle of the support plate 4 by connecting the arc groove 302 with the ball head 201, so as to match the blanking tube 9 and the blanking tube blind plate 11 with different inclination angles. After being adjusted into place, it can be positioned by locking the fasteners, and the operation is relatively simple.

[0026] The top of the mobile vehicle 1 is a rectangular frame formed by welding angle steels, a top plate is welded inside the rectangular frame, telescopic legs 6 are fixedly connected to the four corners of the bottom surface of the rectangular frame, and each telescopic leg 6 is fixedly connected to a caster 7 at the bottom away from the rectangular frame; a through hole Ⅰ101 is provided on the top plate of the mobile vehicle 1, a support cylinder 5 is fixedly connected to the upper side of the top plate of the mobile vehicle 1, the bottom of the hydraulic telescopic rod 2 is connected to the support cylinder 5, and the upper part of the hydraulic telescopic rod 2 extends out of the through hole Ⅰ101; the rectangular frame of the mobile vehicle 1 is fixedly connected with side panels all around, and handles 8 are fixedly connected to the two symmetrical side panels.

[0027] The setting of the caster 7 facilitates the movement of the mobile vehicle 1. In actual use, the caster 7 with a brake function can be used to facilitate the positioning of the mobile vehicle 1 after the movement. The telescopic legs 6 can use a telescopic leg with a rotating structure or a telescopic leg with a plug-in locking structure. The telescopic leg 6 is common knowledge in the art and will not be described in detail again. The setting of the handle 8 allows the mobile vehicle 1 to be pulled.

[0028] The support tube 5 is configured to carry the hydraulic telescopic rod 2 .

[0029] The utility model is not only applicable to the disassembly of the blanking tube blind plate 11 , but also applicable to the installation of the blanking tube blind plate 11 .

Claims

1. A reactor blanking pipe blind plate disassembly device, wherein the reactor blanking pipe (9) is arranged to be tilted downward, the blanking pipe flange (10) is fixedly connected to the blanking pipe (9), and the blanking pipe blind plate (11) is connected to the blanking pipe flange (10) by a plurality of fasteners evenly distributed around the circumference, characterized in that: The invention comprises a mobile vehicle (1), the mobile vehicle (1) is fixedly connected with a hydraulic telescopic rod (2), the upper part of the hydraulic telescopic rod (2) extends out of the top surface of the mobile vehicle (1), the front end of the piston rod of the hydraulic telescopic rod (2) extends out of the top surface of the mobile vehicle (1), the front end of the piston rod of the hydraulic telescopic rod (2) is rotatably connected with a support rod (3), one end of the support rod (3) away from the piston rod of the hydraulic telescopic rod (2) is fixedly connected with a support plate (4), and the support plate (4) is supported on a side of a blanking tube blind plate (11) away from a blanking tube flange (10); the support plate (4) comprises a circular plate (401) and a support ear plate (402), and the support ear plate (402) is provided with two, The two lug plates (402) are respectively fixedly connected to the left and right sides of the circular plate (401). The two lug plates (402) are arranged on the same straight line. The outer diameter of the circular plate (401) is smaller than the hole pitch of the fastener connection holes on the blanking tube blind plate (11). The fasteners of the blanking tube blind plate (11) are arranged on the outside of the circular plate (401). The two lug plates (402) are both provided with screw holes (403). The screw holes (403) are connected to support screw rods (12). The front ends of the support screw rods (12) extend out of the screw holes (403). The front ends of the support screw rods (12) extending out of the screw holes (403) are inserted into the fastener connection holes of the blanking tube blind plate (11).

2. A reactor blanking pipe blind plate removal device according to claim 1, characterized in that: The support rod (3) is provided with a groove (301) at one end away from the support plate (4), and arc grooves (302) are provided on both side walls of the groove (301), and the two arc grooves (302) are symmetrical. A ball head (201) is provided in front of the piston rod of the hydraulic telescopic rod (2), and the ball head (201) is clamped between the two arc grooves (302).

3. A reactor blanking pipe blind plate removal device according to claim 2, characterized in that: Through holes II (303) are provided on both side walls of the groove (301), the two through holes II (303) are coaxial, and fasteners are connected inside the two through holes II (303).

4. A reactor blanking tube blind plate removal device according to any one of claims 1 to 3, characterized in that: The top of the mobile vehicle (1) is a rectangular frame formed by welding angle steels, a top plate is welded inside the rectangular frame, telescopic legs (6) are fixedly connected to the four corners of the bottom surface of the rectangular frame, and each telescopic leg (6) is fixedly connected to a caster (7) at the bottom away from the rectangular frame.

5. A reactor blanking pipe blind plate removal device according to claim 4, characterized in that: The top plate of the mobile vehicle (1) is provided with a through hole I (101), the top surface of the top plate of the mobile vehicle (1) is fixedly connected to a support tube (5), the bottom of the hydraulic telescopic rod (2) is connected to the support tube (5), and the upper part of the hydraulic telescopic rod (2) extends out of the through hole I (101).

6. A reactor blanking pipe blind plate removal device according to claim 5, characterized in that: The rectangular frame of the mobile vehicle (1) is fixedly connected to side panels on all sides, and handles (8) are fixedly connected to two symmetrical side panels.