Plastic granulator

By designing an automated high-strength cleaning mechanism in a plastic pelletizer, the problem of plastic particles stuck between the cutting blades is solved, and an efficient and safe cleaning process is achieved.

CN222807193UActive Publication Date: 2025-04-29GUANGDONG BAOHENGTAI NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421639469.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-04-29
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

During the pelletization process, existing plastic pelletizers are prone to plastic particles stuck between the cutting blades. The existing cleaning methods are inefficient and have safety risks.

Method used

A plastic pelletizer including a cleaning mechanism is designed. The cleaning mechanism consists of a connecting frame, a driving component, a rotating seat, a jet and a sweeping brush. The alternating operation of the pelletizing mechanism and the cleaning mechanism is controlled through an electronic control mechanism to achieve automated high-strength cleaning.

Benefits of technology

It realizes automatic high-strength cleaning cutting blade, improves cleaning efficiency and cleaning strength, and avoids the safety hazards of manual cleaning.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222807193U_ABST
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Abstract

The utility model discloses a plastic granulator. The plastic granulator comprises a machine body, a granulating mechanism, a cleaning mechanism and an electric control mechanism, the pelletizing mechanism is arranged in the machine body; the cleaning mechanism comprises a connecting frame, a driving assembly, a rotating seat, air injection pieces and sweeping pieces, the connecting frame is movably connected to the machine body and located above the pelletizing mechanism, the driving assembly is connected to the connecting frame and connected with the rotating seat, the rotating seat and the pelletizing mechanism are horizontally arranged so as to drive the rotating seat to rotate, and the air injection pieces and the sweeping pieces are arranged in the circumferential direction of the rotating seat at intervals; the rotating seat is rotated to drive the air injection piece or the sweeping piece to be arranged towards the pelletizing mechanism; the electric control mechanism is electrically connected with the pelletizing mechanism and the cleaning mechanism. Through alternate cleaning of the two cleaning devices, automatic and high-strength cleaning of the cutting cutterhead is achieved, the cleaning efficiency is high, and the cleaning strength is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic pelletizers, in particular to a plastic pelletizer. Background Art

[0002] Plastic pelletizer is a kind of pelletizer, which is a terminal equipment used in the plastic extrusion and granulation process. It is mainly used to recycle waste plastics in daily life such as waste plastic films, woven bags, and convenience bags. Because it is suitable for most common waste plastics, it is the most widely used mechanical equipment in the waste plastic recycling industry. When recycling waste plastics, it needs to be heated and extruded into strips, then cooled by a water tank, and then transported into the plastic pelletizer for pelletizing at the sharp knife to obtain plastic particles.

[0003] When the existing plastic pelletizer is working, since the internal strength of the plastic strip is not high when it is just formed, plastic particles may be accidentally stuck in the gap between the blades of the cutting disc during the pelletizing process. The existing cleaning methods include manual cleaning or automatic cleaning with a roller brush. Manual cleaning requires manual opening of the machine cover for cleaning, and it is easy to touch the blade during the cleaning process, which is dangerous. It is not easy to sweep away plastic particles with strong adhesion using a roller brush, which is easy to be incompletely cleaned and has low cleaning power. Utility Model Content

[0004] The utility model aims to solve at least one of the problems in the related art to a certain extent. To this end, one of the purposes of the utility model is to provide a plastic pelletizer for realizing automatic high-intensity cleaning of the cutting disc with high cleaning efficiency and high cleaning strength.

[0005] A plastic pelletizer, comprising:

[0006] Body;

[0007] A pelletizing mechanism, wherein the pelletizing mechanism is disposed in the body;

[0008] A cleaning mechanism, the cleaning mechanism comprising a connecting frame, a driving assembly, a rotating seat, an air jet and a sweeping brush, the connecting frame being movably connected to the machine body and being located above the pelletizing mechanism, the driving assembly being connected to the connecting frame and connected to the rotating seat, the rotating seat being arranged horizontally with the pelletizing mechanism to drive the rotating seat to rotate, the air jet and the sweeping brush being arranged at intervals along the circumference of the rotating seat, and the rotating seat being rotated to drive the air jet or the sweeping brush to be arranged toward the pelletizing mechanism;

[0009] An electric control mechanism is electrically connected to the pelletizing mechanism and the cleaning mechanism.

[0010] Furthermore, the plastic pelletizer also includes an ion blower, and the ion blower is connected to the air-jet component.

[0011] Furthermore, the driving assembly includes a first driving member and a bearing, the bearing is sleeved on the connecting frame, the rotating seat is connected to the outside of the bearing, and the first driving member is drivingly connected to the connecting frame and drivingly connected to the rotating seat.

[0012] Furthermore, the first driving member is a rotating cylinder, and the first driving member drives the rotating seat to reciprocate and rotate along the extension of the pelletizing mechanism.

[0013] Furthermore, the air-jet component and the brush component are respectively connected to two opposite sides of the rotating seat in the circumferential direction.

[0014] Furthermore, the plastic pelletizer also includes a second driving member, a driving end of which is connected to the connecting frame to drive the connecting frame to reciprocate along the extension of the pelletizing mechanism.

[0015] Furthermore, a slide rail is provided on the top of the machine body, and the connecting frame is slidably connected to the slide rail.

[0016] Furthermore, there are multiple cleaning mechanisms, and the multiple connecting members are arranged at intervals along the extension of the pelletizing mechanism.

[0017] Furthermore, the plastic pelletizer also includes a connecting member, which connects the connecting frames of two adjacent pelletizing mechanisms, and the second driving member drives the pelletizing mechanism located at the edge.

[0018] Furthermore, the driving end of the second driving member is fixedly connected to the connecting rod.

[0019] The above technical solution provided by the embodiment of the present application has the following advantages over the prior art: the present application is provided with a cleaning mechanism, the cleaning mechanism uses a rotating seat to connect the jet component and the sweeping brush component, the driving assembly drives the rotating seat to rotate, and then the jet component and the sweeping brush component can perform jet cleaning and sweeping brush cleaning on the pelletizing mechanism in turn, the sweeping brush can sweep off the plastic pellets, and the jet can blow off the plastic pellets with strong adhesion. Then the pelletizing mechanism and the cleaning mechanism are controlled by the electric control mechanism, the rotation of the pelletizing mechanism and the alternating rotation of the cleaning mechanism are controlled, and the automatic high-intensity cleaning of the cutting disc is realized through the alternating cleaning of the two cleaning devices, with high cleaning efficiency and high cleaning strength. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings herein are incorporated in and constitute a part of the specification, illustrate embodiments consistent with the present utility model, and together with the description, are used to explain the principles of the present utility model.

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0022] In the attached figure:

[0023] Figure 1 This is a structural schematic diagram of an embodiment of a plastic pelletizer of the present application;

[0024] Figure 2 This is a schematic diagram of the structure of the cleaning mechanism in the plastic pelletizer of the present application;

[0025] Figure 3 A side view of a cleaning mechanism in a plastic pelletizer of the present application;

[0026] Figure 4 This is a front view of a cleaning mechanism in a plastic pelletizer of the present application;

[0027] Figure 5 This is a schematic diagram of the structure of the cleaning mechanism and the pelletizing mechanism in the plastic pelletizer of the present application.

[0028] Figure numerals: 10, plastic pelletizer; 10, machine body; 11, slide rail; 20, pelletizer; 30, cleaning mechanism; 31, connecting frame; 32, driving assembly; 321, first driving member; 322, bearing; 33, rotating seat; 34, jet member; 35, sweeping member; 40, electric control mechanism; 50, second driving member; 60, connecting member. DETAILED DESCRIPTION

[0029] In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation methods of the present invention are now described in detail with reference to the accompanying drawings. In the following description, it should be understood that the directions or positional relationships indicated by "front", "rear", "up", "down", "left", "right", "longitudinal", "horizontal", "vertical", "horizontal", "top", "bottom", "inside", "outside", "head", "tail", etc. are based on the directions or positional relationships shown in the accompanying drawings, are constructed and operated in a specific direction, and are only for the convenience of describing the present technical solution, rather than indicating that the mechanism or element referred to must have a specific direction, and therefore cannot be understood as a limitation to the present invention.

[0030] It should also be noted that, unless otherwise clearly specified and limited, the terms such as "installed", "connected", "connected", "fixed", "set" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. When an element is referred to as being "on" or "under" another element, the element can be "directly" or "indirectly" located on the other element, or there may be one or more intermediate elements. The terms "first", "second", "third", etc. are only for the convenience of describing the present technical solution, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third", etc. can explicitly or implicitly include one or more of the features. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.

[0031] In the following description, specific details such as specific system structures and technologies are provided for the purpose of illustration rather than limitation, so as to provide a thorough understanding of the embodiments of the present invention. However, it should be clear to those skilled in the art that the present invention can also be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, mechanisms, circuits, and methods are omitted to avoid unnecessary details that hinder the description of the present invention.

[0032] like Figure 1 - Figure 5 As shown, the present application provides a plastic pelletizer 10, comprising:

[0033] Body 10;

[0034] A pelletizing mechanism 20, the pelletizing mechanism 20 is disposed in the machine body 10;

[0035] The cleaning mechanism 30 includes a connecting frame 31, a driving assembly 32, a rotating seat 33, an air jet 34 and a sweeping brush 35. The connecting frame 31 is movably connected to the machine body 10 and is located above the pelletizing mechanism 20. The driving assembly 32 is connected to the connecting frame 31 and is connected to the rotating seat 33. The rotating seat 33 is horizontally arranged with the pelletizing mechanism 20 to drive the rotating seat 33 to rotate. The air jet 34 and the sweeping brush 35 are arranged at intervals along the circumference of the rotating seat 33. The rotating seat 33 is rotated to drive the air jet 34 or the sweeping brush 35 to be arranged toward the pelletizing mechanism 20.

[0036] The electric control mechanism 40 is electrically connected to the pelletizing mechanism 20 and the cleaning mechanism 30 .

[0037] The cleaning mechanism 30 is mainly composed of a connecting frame 31, a powerful driving assembly 32, a flexibly rotating rotating seat 33, an efficient and clean jetting member 34, and a meticulous sweeping member 35. The connecting frame 31 is firmly mounted on the machine body 10 in a movable connection manner, and is cleverly arranged above the pelletizing mechanism 20, ensuring a reasonable spatial layout and convenient operation. The driving assembly 32 is tightly connected to the connecting frame 31 and seamlessly docked with the rotating seat 33, realizing efficient power transmission. The rotating seat 33 is placed horizontally with the pelletizing mechanism 20, and the rotating seat 33 can be flexibly driven to rotate through the precise control of the driving assembly 32. The jetting member 34 and the sweeping member 35 are cleverly distributed at intervals along the circumference of the rotating seat 33. Rotating the rotating seat 33 can easily drive the jetting member 34 or the sweeping member 35 toward the pelletizing mechanism 20 for a full range of cleaning operations. The jetting member 34 can be a spray gun, an air gun, etc., and the sweeping member 35 can be a wool sweeper, a rubber sweeper, etc.

[0038] A complete cleaning mechanism 30, its core components include a connecting frame 31, a powerful driving assembly 32, a flexible rotating seat 33, an air jet 34 for efficient cleaning, and a meticulous sweeping brush 35. The connecting frame 31 can be stably mounted on the machine body 10 by adopting a movable connection, and its position is cleverly arranged above the pelletizing mechanism 20, which not only ensures the rationality of the entire space layout, but also makes the operation more convenient.

[0039] The driving assembly 32 is tightly connected to the connecting frame 31 and seamlessly connected to the rotating seat 33, so that the power can be efficiently transmitted and the entire cleaning mechanism 30 can operate smoothly. The rotating seat 33 is placed horizontally with the pelletizing mechanism 20. Through the precise control of the driving assembly 32, the rotating seat 33 can be flexibly driven to rotate, and the jet part 34 or the sweeping brush part 35 can be changed to clean the pelletizing mechanism 20.

[0040] The air jets 34 and the sweeping brushes 35 are cleverly distributed at intervals along the circumference of the rotating seat 33, so that the air jets 34 or the sweeping brushes 35 can be easily driven toward the pelletizing mechanism 20 by simply rotating the rotating seat 33 to perform a full range of cleaning operations. This design not only improves the cleaning efficiency, but also makes the cleaning process more convenient and quick.

[0041] As the core of the whole system, the electric control mechanism 40 closely connects the pelletizing mechanism 20 and the cleaning mechanism 30 with precise electric control technology, thus realizing efficient control and management of both. Through the careful regulation of the electric control mechanism 40, the pelletizing mechanism 20 and the cleaning mechanism 30 are ensured to work together to achieve the best production efficiency and cleaning effect.

[0042] With the fine design of the cleaning mechanism 30, we have further enhanced its performance. The jet part 34 adopts high-pressure jet technology, which can generate a strong airflow to effectively blow away the fine particles and dust attached to the pelletizing mechanism 20. The sweeping brush part 35 is made of wear-resistant and soft material, which can gently remove the residues that are difficult to blow away, ensuring the cleanliness of the pelletizing mechanism 20.

[0043] In addition, we have also optimized the rotating seat 33 to make it rotate more smoothly and reduce the wear on the jet part 34 and the sweeping brush part 35. At the same time, the design of the rotating seat 33 also takes into account the balance of its own weight and load, ensuring the stability and reliability of the entire cleaning mechanism 30 during long-term work.

[0044] As the core of the whole system, the electric control mechanism 40 has been upgraded to be intelligent. Through precise sensors and efficient algorithms, the electric control mechanism 40 can monitor the working status of the pelletizing mechanism 20 and the cleaning mechanism 30 in real time and make automatic adjustments as needed. For example, when the pelletizing mechanism 20 starts working, the electric control mechanism 40 will automatically start the cleaning mechanism 30 and intelligently adjust the working intensity of the jet part 34 and the sweeping brush part 35 according to parameters such as pelletizing speed and particle size to achieve the best cleaning effect.

[0045] In addition, the electric control mechanism 40 also has fault self-diagnosis and remote monitoring functions. Once a system fault occurs, the electric control mechanism 40 will immediately sound an alarm and send the fault information to the operator through the remote communication module, so that they can troubleshoot the fault in time and ensure the continuous and stable operation of the system.

[0046] The above technical solution provided by the embodiment of the present application has the following advantages compared with the prior art: the present application is provided with a cleaning mechanism 30, the cleaning mechanism 30 uses a rotating seat 33 to connect the jet component 34 and the sweeping brush component 35, and the driving assembly 32 drives the rotating seat 33 to rotate, so that the jet component 34 and the sweeping brush component 35 can perform jet cleaning and sweeping brush cleaning on the pelletizing mechanism 20 in turn, the sweeping brush can sweep off the plastic pellets, and the jet can blow off the plastic pellets with strong adhesion. Then the pelletizing mechanism 20 and the cleaning mechanism 30 are controlled by the electric control mechanism 40, the rotation of the pelletizing mechanism 20 and the alternating rotation of the cleaning mechanism 30 are controlled, and the automatic high-intensity cleaning of the cutting disc is realized through the alternating cleaning of the two cleaning devices, with high cleaning efficiency and high cleaning strength.

[0047] Furthermore, the plastic pelletizer 10 also includes an ion blower, which is connected to the jet part 34. The ion blower can make the jet part 34 blow out ion wind to effectively remove static electricity and dust on the surface of the plastic particles. The working principle of the ion blower is to generate a large number of positive and negative ions through a high-voltage power supply, and blow these ions out through the jet part 34. When the ion wind contacts the plastic particles, it will neutralize the static electricity on the surface of the particles and absorb the dust. On the one hand, it can prevent static electricity from causing the plastic particles to be adsorbed on the surface of the pelletizer 20, thereby improving the effect of blowing off, and on the other hand, it can achieve the purpose of cleaning the particles.

[0048] In addition, the ion blower also has the function of adjusting the ion concentration. By adjusting the parameters of the ion blower, the ion wind blown out by the jet part 34 can have different ion concentrations to meet the cleaning requirements of different plastic particles. This flexibility enables the plastic pelletizer 10 to adapt to more application scenarios, improving the versatility and practicality of the equipment. Moreover, the ion blower does not generate noise and pollution during operation, meeting environmental protection requirements. At the same time, it is easy to operate and has low maintenance costs, which also reduces the user's cost of use.

[0049] Further, the driving assembly 32 includes a first driving member 321 and a bearing 322, the bearing 322 is sleeved on the connecting frame 31, the rotating seat 33 is connected to the outside of the bearing 322, and the first driving member is drivingly connected to the connecting frame 31 and drivingly connected to the rotating seat 33. The first driving member 321 can drive the rotating seat 33 to rotate. In another embodiment, the first driving member 321 can drive the rotating seat 33 to rotate and move.

[0050] Furthermore, the first driving member 321 is a rotating cylinder, and the first driving member 321 drives the rotating seat 33 to reciprocate and rotate along the extension of the pelletizing mechanism 20 .

[0051] In the precise operation of the pelletizing mechanism 20, the rotary cylinder plays a vital role as the first driving member 321. When the rotary cylinder starts to work, its stable rotation force drives the rotary seat 33 to reciprocate along the extension direction of the pelletizing mechanism 20. This movement not only ensures the stability of the pelletizing process, but also greatly improves the efficiency and precision of pelletizing.

[0052] At the same time, the rotation of the rotating cylinder also drives the rotation of the rotating seat 33. This rotation can make the rotating seat 33 rotate to drive the air jet member 34 and the sweeping member 35 to rotate, and then the air jet member 34 and the sweeping member 35 can be changed to face the pelletizing mechanism 20 to perform different cleaning operations.

[0053] In addition, the rotary cylinder drive method also makes the entire pelletizing process more energy-efficient and environmentally friendly. Compared with the traditional mechanical drive method, the rotary cylinder consumes less energy, makes less noise, and pollutes the environment less. At the same time, due to its compact structure and easy maintenance, it also greatly reduces production and maintenance costs.

[0054] Furthermore, the air-jet member 34 and the brush member 35 are respectively connected to two opposite sides of the rotating base 33 in the circumferential direction.

[0055] The rotating seat 33 drives the jetting member 34 and the sweeping brush member 35 to rotate. The jetting member 34 first performs jetting operation to blow off most of the plastic particles, and then sweeps them away through the sweeping brush member 35, and finally performs jetting to blow them off again. This cooperative operation not only improves the cleaning efficiency, but also makes the entire cleaning process smoother and more efficient. Setting them on opposite sides also avoids mutual interference between the two cleaning devices, reflecting the working independence of the two cleaning devices.

[0056] Furthermore, the plastic pelletizer 10 further includes a second driving member 50, the driving end of which drives the connecting frame 31 to drive the connecting frame 31 to reciprocate along the extension of the pelletizing mechanism 20. This arrangement allows the cleaning mechanism 30 to cover the range of the pelletizing mechanism 20, thereby increasing the cleaning range.

[0057] Furthermore, a slide rail 11 is further provided on the top of the machine body 10, and the connecting frame 31 is slidably connected to the slide rail 11. With such a configuration, the moving path of the connecting frame 31 is maintained.

[0058] Furthermore, there are multiple cleaning mechanisms 30, and multiple connecting members 60 are arranged at intervals along the extension of the pelletizing mechanism 20. The multiple cleaning mechanisms 30 can cover the range of the pelletizing mechanism 20, and the multiple cleaning mechanisms 30 perform synchronous cleaning, thereby improving the cleaning efficiency.

[0059] Furthermore, the plastic pelletizer 10 further includes a connecting member 60, which connects the connecting frames 31 of two adjacent pelletizer mechanisms 20, and the second driving member 50 drives the pelletizer mechanism 20 located at the edge. The setting of the connecting member 60 can keep the multiple cleaning mechanisms 30 moving synchronously, realize synchronous cleaning, and avoid mutual interference between the multiple cleaning mechanisms 30.

[0060] Furthermore, the driving end of the second driving member 50 is fixedly connected to the connecting rod. In this way, the driving end of the second driving member 50 keeps the same moving path as the connecting rod, which has a simple structure, convenient operation and easy installation.

[0061] It can be understood that the above embodiments only express the preferred implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the patent scope of the utility model. It should be pointed out that, for ordinary technicians in this field, without departing from the concept of the utility model, the above-mentioned technical features can be freely combined, and several deformations and improvements can be made, which all belong to the protection scope of the utility model. Therefore, all equivalent changes and modifications made to the scope of the claims of the utility model should belong to the scope covered by the claims of the utility model.

Claims

1. A plastic pelletizer, characterized in that: include: Body; A pelletizing mechanism, wherein the pelletizing mechanism is disposed in the body; A cleaning mechanism, the cleaning mechanism comprising a connecting frame, a driving assembly, a rotating seat, an air jet and a sweeping brush, the connecting frame being movably connected to the machine body and being located above the pelletizing mechanism, the driving assembly being connected to the connecting frame and connected to the rotating seat, the rotating seat being arranged horizontally with the pelletizing mechanism to drive the rotating seat to rotate, the air jet and the sweeping brush being arranged at intervals along the circumference of the rotating seat, and the rotating seat being rotated to drive the air jet or the sweeping brush to be arranged toward the pelletizing mechanism; An electric control mechanism is electrically connected to the pelletizing mechanism and the cleaning mechanism.

2. A plastic pelletizer according to claim 1, characterized in that: The plastic pelletizer also includes an ion blower, which is connected to the air jet component.

3. A plastic pelletizer according to claim 2, characterized in that: The driving assembly includes a first driving member and a bearing. The bearing is sleeved on the connecting frame. The rotating seat is connected to the outside of the bearing. The first driving member is drivingly connected to the connecting frame and drivingly connected to the rotating seat.

4. A plastic pelletizer according to claim 3, characterized in that: The first driving member is a rotating cylinder, and the first driving member drives the rotating seat to reciprocate and rotate along the extension of the pelletizing mechanism.

5. A plastic pelletizer according to any one of claims 1 to 4, characterized in that: The jetting member and the sweeping member are respectively connected to two opposite sides of the rotating seat in the circumferential direction.

6. A plastic pelletizer according to claim 1, characterized in that: The plastic pelletizer further comprises a second driving member, a driving end of which is connected to the connecting frame to drive the connecting frame to reciprocate along the extension of the pelletizing mechanism.

7. A plastic pelletizer according to claim 6, characterized in that: A slide rail is also arranged on the top of the machine body, and the connecting frame is slidably connected to the slide rail.

8. A plastic pelletizer according to claim 7, characterized in that: There are multiple cleaning mechanisms, and the multiple cleaning mechanisms are arranged at intervals along the extension of the pelletizing mechanism.

9. A plastic pelletizer according to claim 8, characterized in that: The plastic pelletizer further comprises a connecting member, wherein the connecting member connects the connecting frames of two adjacent pelletizing mechanisms, and the second driving member drives the pelletizing mechanism located at the edge.

10. A plastic pelletizer according to claim 6, characterized in that: The driving end of the second driving member is fixedly connected to the connecting rod.