Drum flaker with discharging anti-dripping structure

By designing anti-drip structure and material cleaning components in the drum rotary kettle machine, the problems of drip and waste during the discharge process of the drum rotary kettle machine are solved, and the savings of raw materials and finished products and the improvement of discharge efficiency are achieved.

CN222807459UActive Publication Date: 2025-04-29ANHUI XUELANG HUABAO CHEM EQUIP TECH
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Patent Information

Application Number
CN202421647735.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-04-29
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing drum rotary kettle machine is prone to dripping during the discharge process, resulting in waste of raw materials and crystalline products.

Method used

A rotating drum sheet machine with a discharge anti-drip structure is designed, using rectangular through grooves and inclined guide grooves to match cylinders and conical push plates to collect and push hot melt drip into the precipitator to reduce waste of raw materials. At the same time, the scraper structure is cleaned by driving the motor to drive the bristles made of polyurethane rubber to prevent waste of crystallized products.

Benefits of technology

It effectively reduces the dripping and waste of hot melt, saves raw materials, and prevents waste of crystallized products, and improves the efficiency and quality of discharge.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222807459U_ABST
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Abstract

The utility model discloses a drum flaker with a discharge anti-dripping structure, which comprises a support, a drum roller fixedly mounted on the support, a scraper structure fixedly mounted at the upper end of the left side of the support, an impregnator fixedly mounted on the side wall of the support right below the drum roller, and an anti-dripping mechanism arranged on the side wall of the support close to the scraper structure. And the anti-dripping mechanism is communicated with the material soaking device. According to the utility model, a hot melt material in the material dipping device is taken out through the rotary drum roller, so that the hot melt material forms a material film layer when rotating along with the rotary drum roller, the dripping hot melt material falls into the inclined material guide groove, and the hot melt dripping material concentrated in the inclined material guide groove is pushed into the material dipping device by the air cylinder matched with the conical push plate, so that raw materials are saved, and the production efficiency is improved. A driving motor is matched with a connecting rod and an annular connecting block to drive a plurality of bristles made of polyurethane rubber to clean a scraper structure, so that material film crystals attached to the scraper structure are concentrated in a material receiving chute, and crystal finished products are prevented from being wasted.
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Description

Technical Field

[0001] The utility model relates to the technical field of rotary drum flaking machines, in particular to a rotary drum flaking machine with a material discharging anti-drip structure. Background Art

[0002] The hot melt material of the drum flaker is distributed on the rotating drum surface by the bottom impregnator, and the thickness of the material layer is adjusted by the pressure roller. Due to the heat transfer inside the drum, the material layer is gradually cooled. When it reaches the scraper position, the material layer is peeled off from the drum surface by the scraper and falls into the spiral crushing feeder. The drum is driven by the power system and rotates in a directional manner on a fixed bracket.

[0003] In the existing drum flaker during the discharging process, since the drum is in contact with the material tray soaker to feed the material, when the molten material adheres to the drum, it is easy to drip, resulting in waste of raw materials. In addition, a large amount of material film crystals are easily attached to the surface of the scraper, and the crystals are easily spilled during discharging, resulting in waste of finished crystal products. A drum flaker with a discharging anti-drip structure is proposed to solve the above problems. Utility Model Content

[0004] In view of the deficiencies and defects in the prior art, the utility model proposes a rotary drum flaker with an anti-drip structure for discharging, which is used to solve the technical problems that during the discharging process of the prior drum flaker in the background technology, since the rotary drum is in contact with the material tray immersion device for feeding, when the molten material adheres to the rotary drum, it is easy to drip, resulting in waste of raw materials, and a large amount of material film crystals are easily attached to the scraper surface, which are easy to spill during discharging, resulting in waste of finished crystal products.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A rotary drum flaking machine with a material discharging anti-drip structure comprises a bracket, a rotary drum is fixedly mounted on the bracket, a scraper structure is fixedly mounted on the left upper end of the bracket, a material soaker is fixedly mounted on the side wall of the bracket directly below the rotary drum, an anti-drip mechanism is provided on the side wall of the bracket close to the scraper structure, the anti-drip mechanism is connected to the material soaker, a material receiving chute is fixedly mounted on the left upper end of the bracket, the material receiving chute is arranged opposite to the scraper structure, and a material cleaning component is provided on the front and rear inner walls of the material receiving chute close to the right side so as to rotate horizontally and penetrate through them.

[0007] Preferably, the anti-drip mechanism includes rectangular through grooves respectively arranged on the left side of the bracket and an inclined material guide groove fixedly installed on the left side of the bracket, the inclined material guide groove is fixedly penetrated through the left inner wall of the material immersion device, the inclined lower end surface of the inclined material guide groove is located in the material immersion device, a cylinder is fixedly installed on the left side wall of the inclined material guide groove, the cylinder is set through the rectangular through groove, the piston rod of the cylinder is movably penetrated through the left inner wall of the inclined material guide groove, one end of the cylinder piston rod located in the inclined material guide groove is fixedly connected with a conical push plate, and the arc end surface of the conical push plate is facing the material immersion device.

[0008] Preferably, an inclined baffle is fixedly connected to the left inner wall of the inclined material guide trough near the upper end, and the piston rod of the cylinder and the inclined baffle are both arranged parallel to the inclined bottom of the inclined material guide trough.

[0009] Preferably, vertical baffles are fixedly connected to the front and rear inner walls of the material receiving chute located on the left side of the scraper structure, and the upper end surface of the vertical baffle is seamlessly connected to the upper end surface of the material receiving chute.

[0010] Preferably, the material cleaning component includes a driving motor fixedly mounted on the rear end side wall of the material receiving chute close to the right side, a connecting rod is fixedly connected to the driving shaft of the driving motor, the connecting rod rotates horizontally and penetrates the front and rear inner walls of the material receiving chute close to the right side, the connecting rod is fixedly connected to an annular connecting block on the annular side wall inside the material receiving chute, a plurality of bristles are fixedly connected to the annular side wall of the annular connecting block, and the plurality of bristles are all in contact with the scraper structure.

[0011] Preferably, the bristles are made of polyurethane rubber.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. The hot melt in the soaker is brought out by the rotary drum, so that the hot melt forms a material film layer as the rotary drum rotates, and the dripping hot melt falls into the inclined material guide trough. The cylinder cooperates with the conical push plate to push the hot melt dripping material concentrated in the inclined material guide trough into the soaker, saving raw materials.

[0014] 2. The drive motor cooperates with the connecting rod and the annular connecting block to drive a number of polyurethane rubber bristles to clean the scraper structure, so that the material film crystals attached to the scraper structure are concentrated in the material receiving chute to prevent the waste of crystallized finished products. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a perspective schematic diagram of a rotary drum flaker with a discharge anti-drip structure proposed by the utility model;

[0016] Figure 2 for Figure 1A partial enlarged view of the middle A;

[0017] Figure 3 It is a structural schematic diagram of an anti-drip mechanism of a rotary drum flaker with a discharging anti-drip structure proposed by the utility model;

[0018] Figure 4 for Figure 1 A partial enlarged view of point B in the middle.

[0019] In the figure: 1 bracket, 2 drum roller, 3 scraper structure, 4 material soaker, 5 material receiving chute, 6 rectangular through trough, 7 inclined material guide trough, 8 cylinder, 9 conical push plate, 10 inclined baffle, 11 vertical baffle, 12 connecting rod, 13 annular connecting block, 14 bristles. DETAILED DESCRIPTION

[0020] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Reference Figure 1-4A rotary drum flaker with a material discharging anti-drip structure comprises a bracket 1, a rotary drum 2 is fixedly mounted on the bracket 1, a scraper structure 3 is fixedly mounted on the left upper end of the bracket 1, a soaker 4 is fixedly mounted on the side wall of the bracket 1 directly below the rotary drum 2, an anti-drip mechanism is arranged on the side wall of the bracket 1 close to the scraper structure 3, the anti-drip mechanism is connected with the soaker 4, when the rotary drum 2 rotates, the hot melt in the soaker 4 is brought out to form a material film layer, the anti-drip mechanism comprises rectangular through grooves 6 respectively arranged on the left side of the bracket 1 and an inclined material guide groove 7 fixedly mounted on the left side of the bracket 1, the inclined material guide groove 7 is fixedly arranged to penetrate the left inner wall of the soaker 4, the inclined lower end surface of the inclined material guide groove 7 is located in the soaker 4, the left side of the inclined material guide groove 7 A cylinder 8 is fixedly installed on the side wall, and the cylinder 8 is arranged to penetrate the rectangular through groove 6. The piston rod of the cylinder 8 is movably arranged to penetrate the left inner wall of the inclined material guide groove 7. One end of the piston rod of the cylinder 8 located in the inclined material guide groove 7 is fixedly connected with a conical push plate 9. The arc-shaped end surface of the conical push plate 9 is arranged opposite to the immersion device 4. An inclined baffle 10 is fixedly connected to the left inner wall of the inclined material guide groove 7 near the upper end. The piston rod of the cylinder 8 and the inclined baffle 10 are both arranged parallel to the inclined bottom of the inclined material guide groove 7. During the material film formation process, the hot melt material adhered to the drum roller 2 drips into the inclined material guide groove 7. The cylinder 8 in the rectangular through groove 6 is started to cooperate with the conical push plate 9 to push the hot melt dripping material concentrated in the inclined material guide groove 7 into the immersion device 4, thereby saving raw materials.

[0023] A material receiving chute 5 is fixedly mounted on the upper left end of the bracket 1. The material receiving chute 5 is arranged opposite to the scraper structure 3. The material receiving chute 5 is located on the left side of the scraper structure 3 and is fixedly connected with a vertical baffle 11 on the front and rear inner walls on both sides. The upper end surface of the vertical baffle 11 is seamlessly connected to the upper end surface of the material receiving chute 5. A material cleaning component is horizontally rotated and penetrated on the front and rear inner walls on both sides near the right side of the material receiving chute 5. The material cleaning component includes a driving motor (not shown in the figure) fixedly mounted on the rear end side wall of the material receiving chute 5 near the right side. A connecting rod 12 is fixedly connected to the driving shaft of the driving motor. The connecting rod 12 rotates horizontally and penetrates the material receiving chute 5 near The inner walls on the front and rear sides of the right side are arranged, and a connecting rod 12 is fixedly connected to an annular connecting block 13 on the annular side wall located in the material receiving chute 5. The driving motor (not shown in the figure) is started to drive the connecting rod 12 to rotate, so that the connecting rod 12 cooperates with the annular connecting block 13 to drive a number of bristles 14 made of polyurethane rubber to clean the scraper structure 3, so that the material film crystals attached to the scraper structure 3 are concentrated in the material receiving chute 5 to prevent the waste of crystallized finished products. A number of bristles 14 are fixedly connected to the annular side wall of the annular connecting block 13, and the several bristles 14 are all in contact with the scraper structure 3, and the material of the bristles 14 is polyurethane rubber.

[0024] When the utility model is in use, when the drum roller 2 rotates, the hot melt in the soaker 4 is brought out to form a material film layer. During the material film formation process, the hot melt adhered to the drum roller 2 drips into the inclined material guide groove 7, and the cylinder 8 in the rectangular through groove 6 is started to cooperate with the conical push plate 9 to push the hot melt dripping material concentrated in the inclined material guide groove 7 into the soaker 4, saving raw materials. The driving motor (not shown in the figure) is started to drive the connecting rod 12 to rotate, so that the connecting rod 12 cooperates with the annular connecting block 13 to drive a number of polyurethane rubber bristles 14 to clean the scraper structure 3, so that the material film crystals attached to the scraper structure 3 are concentrated in the material receiving chute 5, thereby preventing the waste of crystallized finished products.

[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A rotary drum flaker with a discharge anti-drip structure, comprising a bracket (1), a rotary drum (2) fixedly mounted on the bracket (1), a scraper structure (3) fixedly mounted on the left upper end of the bracket (1), and a soaker (4) fixedly mounted on the side wall of the bracket (1) directly below the rotary drum (2), characterized in that: An anti-drip mechanism is provided on the side wall of the bracket (1) close to the scraper structure (3), and the anti-drip mechanism is connected to the soaker (4). A material receiving chute (5) is fixedly mounted on the upper left end of the bracket (1), and the material receiving chute (5) is arranged opposite to the scraper structure (3). A material cleaning component is provided on the inner walls of the front and rear sides of the material receiving chute (5) close to the right side, and is horizontally rotatable and penetrated.

2. A rotary drum flaker with a discharge anti-drip structure according to claim 1, characterized in that: The anti-drip mechanism comprises a rectangular through groove (6) respectively arranged on the left side of the bracket (1) and an inclined material guide groove (7) fixedly installed on the left side of the bracket (1); the inclined material guide groove (7) is fixedly arranged to penetrate the left inner wall of the immersion device (4); the inclined lower end surface of the inclined material guide groove (7) is located in the immersion device (4); a cylinder (8) is fixedly installed on the left wall of the inclined material guide groove (7); the cylinder (8) is arranged to penetrate the rectangular through groove (6); the piston rod of the cylinder (8) is movably arranged to penetrate the left inner wall of the inclined material guide groove (7); one end of the piston rod of the cylinder (8) located in the inclined material guide groove (7) is fixedly connected to a conical push plate (9); the arc-shaped end surface of the conical push plate (9) is arranged to face the immersion device (4).

3. A rotary drum flaker with a discharge anti-drip structure according to claim 2, characterized in that: An inclined baffle plate (10) is fixedly connected to the left inner wall of the inclined material guide trough (7) near the upper end, and the piston rod of the cylinder (8) and the inclined baffle plate (10) are both arranged parallel to the inclined bottom of the inclined material guide trough (7).

4. The rotary drum flaker with a discharge anti-drip structure according to claim 1, characterized in that: The material receiving chute (5) is located on the left side of the scraper structure (3) and is fixedly connected to the front and rear inner walls thereof with vertical baffles (11), and the upper end surface of the vertical baffles (11) is seamlessly connected to the upper end surface of the material receiving chute (5).

5. The rotary drum flaker with a discharge anti-drip structure according to claim 1, characterized in that: The material cleaning component comprises a driving motor fixedly mounted on the rear end side wall of the material receiving chute (5) close to the right side, a connecting rod (12) fixedly connected to the driving shaft of the driving motor, the connecting rod (12) horizontally rotating through the front and rear inner walls of the material receiving chute (5) close to the right side, the connecting rod (12) being fixedly connected to an annular connecting block (13) on the annular side wall of the material receiving chute (5), a plurality of bristles (14) fixedly connected to the annular side wall of the annular connecting block (13), and the plurality of bristles (14) all being in contact with the scraper structure (3).

6. The rotary drum flaker with a discharge anti-drip structure according to claim 5, characterized in that: The bristles (14) are made of polyurethane rubber.