Defect repairing machine for vulcanized tire capsule
By designing a vulcanized tire capsule defect repair machine with electric push rod and gear system, the inconvenience problem of manually flipping tire capsules in the prior art is solved, automatic flipping is achieved, and repair efficiency is improved.
Patent Information
- Application Number
- CN202420855913.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-04-24
AI Technical Summary
In the prior art, when repairing tire capsules, it is necessary to manually flip the tire capsules, which is inconvenient to operate.
A defect repair machine for vulcanized tire capsules is designed, and the gear drives the transmission frame through an electric push rod to achieve automatic flip-flipping of the main body of vulcanized tire capsules.
Automatic flip of vulcanized tire capsules is realized, reducing the difficulty and time of manual operation and improving repair efficiency.
Smart Images

Figure CN222807670U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tire bladder repair, in particular to a defect repairing machine for a vulcanized tire bladder. Background Art
[0002] The tire bladder is a rubber bladder that contacts the inner surface of the green tire during tire production. It is a tool for tire vulcanization processing, equivalent to the inner mold of the tire mold, and is made of butyl rubber. Tire bladders are divided into different models according to the different vulcanizers and fixtures. Their main function is to fill the tire with compressed air, nitrogen or hot water during the tire vulcanization process. The damage of tire bladders is generally divided into aging, soft holes and falling blocks. Among them, the defects caused by falling blocks can be repaired, which increases the number of uses of tire bladders and reduces the production cost of tires.
[0003] Among them, the "a kind of repair mortar for tire vulcanization bladder and its preparation and use method" disclosed in the application number "CN202111487668.X" "comprises the following steps: step S100, natural attapulgite is washed to obtain clean attapulgite; step S200, bisphenol A epoxy resin and diisocyanate are reacted to obtain isocyanate-modified epoxy resin; step S300, isocyanate-modified epoxy resin is mixed with clean attapulgite to obtain attapulgite / epoxy resin composite particles; step S400, halogenated rubber, attapulgite / epoxy resin composite particles, hexagonal boron nitride, and sulfur are mixed to obtain mixed rubber; step S500, alicyclic polyol, alicyclic polyacid and diisocyanate are reacted to obtain polyurethane prepolymer; step S600, mixed rubber, ethyl acetate and polyurethane prepolymer are mixed to obtain repair mortar. The repair mortar provided by the present invention has high bonding strength, good high temperature resistance, good toughness and good thermal conductivity."
[0004] However, the above method still has the following defects: when repairing the tire bladder, the repair glue is applied to the surface of the repair film and the vulcanization bladder to be repaired, the repair film is adhered to the vulcanization bladder after the solvent evaporates, and then vulcanized and bonded at 150-160°C to complete the repair. When the areas to be repaired are distributed at both ends of the tire bladder, it is necessary to manually flip the tire bladder, which is very inconvenient. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a defect repairing machine for a vulcanized tire bladder, which has the advantage of automatically turning over the tire bladder and solves the problems raised by the above-mentioned background technology.
[0006] The utility model provides the following technical solutions: a defect repair machine for a vulcanized tire bladder, comprising a base, a connecting seat is provided at the top of the base, an auxiliary groove is opened on the surface of the connecting seat, a rotating column is rotatably connected to the inner wall of the auxiliary groove through a bearing, a gear is provided on the surface of the rotating column, one end of the rotating column passes through the inner wall of one side of the auxiliary groove and is provided with a transmission frame, one side of the transmission frame is respectively provided with a clamping assembly and a vulcanized tire bladder body, an electric push rod is provided at the top of the connecting seat, a top slide is provided at the telescopic end of the electric push rod, a rack is provided at the bottom end of the top slide, and the front side of the rack is meshed and connected with the back side of the gear.
[0007] As an optimal technical solution of the utility model, a bottom slide plate is provided at the bottom end of the rack, the surface of the bottom slide plate and the surface of the top slide plate are both slidably connected to the inner wall of the auxiliary groove, and a dovetail block is provided on one side of the bottom slide plate and one side of the top slide plate.
[0008] As a preferred technical solution of the utility model, two dovetail grooves are provided on the inner wall on the other side of the auxiliary groove, and the inner walls of the two dovetail grooves are respectively slidably connected to the surfaces of the two dovetail blocks.
[0009] As a preferred technical solution of the utility model, the clamping assembly includes a transmission seat and a reversing assembly, the transmission seat is arranged on one side of the transmission frame, two I-shaped grooves are opened on the surface of the transmission seat, the inner walls of the two I-shaped grooves are rotatably connected with a bidirectional screw rod passing through the transmission seat through a sealed bearing, and the surface of the bidirectional screw rod is threadedly connected with two I-shaped blocks through a screw nut.
[0010] As a preferred technical solution of the utility model, the surfaces of the two I-shaped blocks are respectively slidably connected to the inner walls of the two I-shaped grooves, one side of the two I-shaped blocks is provided with a clamping block through screws, and the vulcanized tire bladder body is slidably arranged between the two clamping blocks.
[0011] As a preferred technical solution of the utility model, the reversing assembly includes a receiving groove, which is opened inside the top of the transmission seat, and the inner wall of the receiving groove is rotatably connected with a vertical rod and a worm through a sealed bearing, one end of the vertical rod is connected to one end of the bidirectional screw, and a worm wheel is provided on the surface of the vertical rod, one side of the worm wheel is meshingly connected with one side of the worm, and one end of the worm passes through the inner wall of the front side of the receiving groove and is provided with a turntable.
[0012] As a preferred technical solution of the utility model, a groove is provided on the surface of the base, a cleaning bucket is provided on the inner wall of the groove, and a cleaning cylinder is provided at the bottom end of the cleaning bucket.
[0013] As a preferred technical solution of the utility model, the surface of the cleaning cylinder is connected to the inner wall of the groove, the surface of the cleaning cylinder is provided with a sewage pipe, and the surface of the sewage pipe is provided with a manual valve.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. The defect repairing machine of a vulcanized tire bladder drives the top slide and the rack to move downward through an electric push rod, the rack drives the gear to rotate 180 degrees, the gear drives the transmission frame to rotate through a rotating column, and the transmission frame drives the clamped vulcanized tire bladder body to rotate 180 degrees through a clamping assembly, thereby realizing automatic flipping of the vulcanized tire bladder body, without the need for manual flipping of the vulcanized tire bladder body, and is more convenient.
[0016] 2. This defect repair machine for vulcanized tire bladders drives the vertical rod to rotate through a turntable, a worm and a worm gear, and the vertical rod drives the bidirectional lead screw to rotate. The reversing component changes the force direction of the palm when rotating the bidirectional lead screw. The palm does not need to face downward or upward, which is convenient for the wrist to exert force. Impurities will fall into the inside of the cleaning bucket and then flow into the inside of the cleaning cylinder, which is easy to clean. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0019] Figure 3 For this utility model Figure 2 A is an enlarged structural diagram;
[0020] Figure 4 It is a schematic diagram of the side cross-sectional structure of the connecting seat of the utility model;
[0021] Figure 5 It is a structural schematic diagram of the cleaning bucket of the utility model.
[0022] In the figure: 1. base; 2. connecting seat; 3. auxiliary groove; 4. rotating column; 5. gear; 6. transmission frame; 7. clamping assembly; 701. transmission seat; 702. I-shaped groove; 703. bidirectional screw rod; 704. I-shaped block; 705. clamping block; 8. reversing assembly; 801. receiving groove; 802. vertical rod; 803. worm; 804. worm wheel; 9. vulcanized tire bladder body; 10. electric push rod; 11. top slide; 12. rack; 13. bottom slide; 14. dovetail block; 15. dovetail groove; 16. groove; 17. cleaning bucket; 18. cleaning cylinder; 19. drain pipe; 20. manual valve. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-5 A defect repair machine for a vulcanized tire bladder comprises a base 1, a connecting seat 2 is fixedly provided at the top of the base 1, an auxiliary groove 3 is opened on the surface of the connecting seat 2, a rotating column 4 is rotatably connected to the inner wall of the auxiliary groove 3 through a bearing, a gear 5 is fixedly provided on the surface of the rotating column 4, one end of the rotating column 4 passes through the inner wall of one side of the auxiliary groove 3 and is fixedly provided with a transmission frame 6, one side of the transmission frame 6 is respectively provided with a clamping assembly 7 and a vulcanized tire bladder body 9, an electric push rod 10 is fixedly provided at the top of the connecting seat 2, two electric push rods 10 are provided, a top slide plate 11 is fixedly provided at the telescopic end of the electric push rod 10, a rack 12 is fixedly provided at the bottom end of the top slide plate 11, and the front side of the rack 12 is meshed and connected with the back side of the gear 5.
[0025] A bottom slide plate 13 is fixedly provided at the bottom end of the rack 12, and the surfaces of the bottom slide plate 13 and the top slide plate 11 are both slidably connected to the inner wall of the auxiliary groove 3. A dovetail block 14 is fixedly provided on one side of the bottom slide plate 13 and the one side of the top slide plate 11. The rack 12 will push the bottom slide plate 13 to slide downward, and the auxiliary groove 3 will guide the sliding of the bottom slide plate 13 and the top slide plate 11 to improve the stability of the bottom slide plate 13 and the top slide plate 11 when moving.
[0026] Two dovetail grooves 15 are provided on the inner wall on the other side of the auxiliary groove 3, and the inner walls of the two dovetail grooves 15 are slidably connected to the surfaces of the two dovetail blocks 14 respectively. The dovetail grooves 15 guide the sliding of the dovetail blocks 14, and limit the bottom slide 13 and the top slide 11 in the horizontal direction through the dovetail blocks 14, thereby reducing the radial load on the telescopic end of the electric push rod 10 and extending the service life of the electric push rod 10.
[0027] The clamping assembly 7 includes a transmission seat 701 and a reversing assembly 8. The transmission seat 701 is fixedly arranged on one side of the transmission frame 6. Two I-shaped grooves 702 are provided on the surface of the transmission seat 701. The inner walls of the two I-shaped grooves 702 are rotatably connected with a bidirectional screw rod 703 that penetrates the transmission seat 701 through a sealed bearing. The surface of the bidirectional screw rod 703 is threadedly connected with two I-shaped blocks 704 through a screw nut. When the bidirectional screw rod 703 is rotated, the bidirectional screw rod 703 drives the two I-shaped blocks 704 to move, and the moving directions of the two I-shaped blocks 704 are opposite.
[0028] The surfaces of the two I-shaped blocks 704 are respectively slidably connected to the inner walls of the two I-shaped grooves 702. A clamping block 705 is fixed on one side of the two I-shaped blocks 704 by screws, and the vulcanized tire bladder body 9 is slidably set between the two clamping blocks 705. Two corresponding clamping blocks 705 are selected according to the shape of the vulcanized tire bladder body 9, and the clamping blocks 705 are fixed to one side of the I-shaped blocks 704 by screws. The two I-shaped blocks 704 will drive the two clamping blocks 705 to move, prompting the two clamping blocks 705 to clamp the vulcanized tire bladder body 9.
[0029] The reversing component 8 includes a receiving groove 801, which is arranged inside the top of the transmission seat 701. The inner wall of the receiving groove 801 is rotatably connected with a vertical rod 802 and a worm 803 through a sealed bearing. One end of the vertical rod 802 is fixedly connected to one end of the bidirectional lead screw 703. A worm wheel 804 is provided on the surface of the vertical rod 802. One side of the worm wheel 804 is meshed and connected with one side of the worm 803. One end of the worm 803 penetrates the inner wall of the front side of the receiving groove 801 and is fixedly provided with a turntable. When the turntable is rotated, the turntable drives the worm 803 to rotate, the worm 803 drives the worm wheel 804 to rotate, the worm wheel 804 drives the vertical rod 802 to rotate, and the vertical rod 802 drives the bidirectional lead screw 703 to rotate, thereby realizing the rotation of the bidirectional lead screw 703. The reversing component 8 changes the force direction of the palm when rotating the bidirectional lead screw 703. The palm does not need to face downward or upward, which is convenient for the wrist to exert force.
[0030] A groove 16 is provided on the surface of the base 1, and a cleaning bucket 17 is fixedly provided on the inner wall of the groove 16. A cleaning cylinder 18 is fixedly provided at the bottom end of the cleaning bucket 17. When cleaning the repaired area, the cleaning bucket 17 is used to collect the fallen impurities, and the impurities are collected in the interior of the cleaning cylinder 18 for easy cleaning.
[0031] The surface of the cleaning cylinder 18 is fixedly connected to the inner wall of the groove 16, and a sewage pipe 19 is fixedly provided on the surface of the cleaning cylinder 18. A manual valve 20 is fixedly provided on the surface of the sewage pipe 19. Place the trash can at the outlet of the sewage pipe 19, open the manual valve 20, and discharge the impurities accumulated inside the cleaning cylinder 18 through the sewage pipe 19.
[0032] When in use, first rotate the turntable, the turntable drives the worm 803 to rotate, the worm 803 drives the worm wheel 804 to rotate, the worm wheel 804 drives the vertical rod 802 to rotate, the vertical rod 802 drives the two I-shaped blocks 704 to move through the bidirectional screw 703, the movement directions of the two I-shaped blocks 704 are opposite, the two I-shaped blocks 704 will drive the two clamping blocks 705 to move, so that the two clamping blocks 705 clamp the vulcanized tire bladder body 9, and then use a brush to clean the surface of the vulcanized tire bladder body 9 to be repaired. Impurities will fall into the inside of the cleaning bucket 17 and then flow into the inside of the cleaning barrel 18 for easy cleaning. After cleaning, the repair glue is applied to the surface of the repair film and the surface of the repair film to be repaired. The repair film can be bonded to the surface to be repaired after the solvent evaporates. Finally, a vulcanizer is used to heat the pasted area to achieve vulcanization and bonding to complete the repair.
[0033] When cleaning impurities and applying glue on the surface of the vulcanized tire bladder body 9, if it is necessary to flip the vulcanized tire bladder body 9, then start the electric push rod 10, the telescopic end of the electric push rod 10 extends and pushes the top slide plate 11 to move downward, the top slide plate 11 will push the rack 12 to move, the rack 12 pushes the bottom slide plate 13 to move downward, the rack 12 drives the gear 5 to rotate 180°, the gear 5 drives the transmission frame 6 to rotate through the rotating column 4, the transmission frame 6 drives the clamped vulcanized tire bladder body 9 to rotate 180° through the clamping assembly 7, so as to realize the automatic flipping of the vulcanized tire bladder body 9, without the need to manually flip the vulcanized tire bladder body 9, which is more convenient. When the vulcanized tire bladder body 9 needs to be rotated 180° in the opposite direction, it can be achieved by controlling the telescopic end of the electric push rod 10 to shorten.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A defect repair machine for a vulcanized tire bladder, comprising a base (1), characterized in that: A connecting seat (2) is provided at the top of the base (1), an auxiliary groove (3) is provided on the surface of the connecting seat (2), a rotating column (4) is rotatably connected to the inner wall of the auxiliary groove (3) via a bearing, a gear (5) is provided on the surface of the rotating column (4), one end of the rotating column (4) passes through the inner wall of one side of the auxiliary groove (3) and is provided with a transmission frame (6), one side of the transmission frame (6) is respectively provided with a clamping assembly (7) and a vulcanized tire bladder body (9), an electric push rod (10) is provided at the top of the connecting seat (2), a top slide plate (11) is provided at the telescopic end of the electric push rod (10), a rack (12) is provided at the bottom end of the top slide plate (11), and the front side of the rack (12) is meshedly connected with the back side of the gear (5).
2. The defect repairing machine for a vulcanized tire bladder according to claim 1, characterized in that: A bottom slide plate (13) is provided at the bottom end of the rack (12); the surface of the bottom slide plate (13) and the surface of the top slide plate (11) are both slidably connected to the inner wall of the auxiliary groove (3); and a dovetail block (14) is provided on one side of the bottom slide plate (13) and one side of the top slide plate (11).
3. The defect repairing machine for a vulcanized tire bladder according to claim 2, characterized in that: Two dovetail grooves (15) are provided on the inner wall of the other side of the auxiliary groove (3), and the inner walls of the two dovetail grooves (15) are respectively slidably connected to the surfaces of the two dovetail blocks (14).
4. The defect repairing machine for a vulcanized tire bladder according to claim 1, characterized in that: The clamping assembly (7) comprises a transmission seat (701) and a reversing assembly (8); the transmission seat (701) is arranged on one side of the transmission frame (6); two I-shaped grooves (702) are provided on the surface of the transmission seat (701); the inner walls of the two I-shaped grooves (702) are rotatably connected to a bidirectional screw rod (703) penetrating the transmission seat (701) via a sealed bearing; the surface of the bidirectional screw rod (703) is threadedly connected to two I-shaped blocks (704) via a screw nut.
5. The defect repairing machine for a vulcanized tire bladder according to claim 4, characterized in that: The surfaces of the two I-shaped blocks (704) are respectively slidably connected to the inner walls of the two I-shaped grooves (702); one side of the two I-shaped blocks (704) is provided with a clamping block (705) via screws; and the vulcanized tire bladder body (9) is slidably arranged between the two clamping blocks (705).
6. The defect repairing machine for a vulcanized tire bladder according to claim 4, characterized in that: The reversing assembly (8) comprises a receiving groove (801), wherein the receiving groove (801) is provided inside the top of the transmission seat (701), and the inner wall of the receiving groove (801) is rotatably connected to a vertical rod (802) and a worm (803) via a sealed bearing, one end of the vertical rod (802) is connected to one end of the bidirectional lead screw (703), a worm wheel (804) is provided on the surface of the vertical rod (802), one side of the worm wheel (804) is meshingly connected to one side of the worm (803), and one end of the worm (803) passes through the inner wall of the front side of the receiving groove (801) and is provided with a rotating disk.
7. The defect repairing machine for a vulcanized tire bladder according to claim 1, characterized in that: A groove (16) is provided on the surface of the base (1), a cleaning bucket (17) is provided on the inner wall of the groove (16), and a cleaning cylinder (18) is provided at the bottom end of the cleaning bucket (17).
8. The defect repairing machine for a vulcanized tire bladder according to claim 7, characterized in that: The surface of the cleaning cylinder (18) is connected to the inner wall of the groove (16), a sewage discharge pipe (19) is provided on the surface of the cleaning cylinder (18), and a manual valve (20) is provided on the surface of the sewage discharge pipe (19).
Citation Information
Patent Citations
A repair compound for tire vulcanization bladders and its preparation and application method
CN113881387B