High-strength electric vehicle frame

By setting a protective case and support frame outside the battery compartment of the electric vehicle frame, and combining the buffer layer and anti-collision rod, the problem of insufficient protection strength of the battery part of the electric vehicle frame is solved, and the anti-collision and wear capability of the battery compartment is significantly improved.

CN222808225UActive Publication Date: 2025-04-29DONGGUAN GUANRONG HARDWARE PROD CO LTD
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Patent Information

Application Number
CN202421740499.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-04-29
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The existing electric vehicle frames do not have enough protection strength to the battery part, which leads to easy battery compartment collision and scratch damage when uneven roads.

Method used

A high-strength electric vehicle frame is designed, and the protection case is enhanced by setting a protective case outside the battery compartment and setting a support frame and a protective base inside and outside it, combining a buffer layer and an anti-collision rod to enhance the anti-collision and wear capability of the battery compartment.

Benefits of technology

Effectively prevent the bottom side deformation and squeezing of the battery compartment due to collision, enhance the overall strength and protective performance of the battery compartment, and reduce damage caused by uneven road surfaces.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an electric vehicle frame, belongs to the technical field of electric vehicle frame equipment, and particularly relates to a high-strength electric vehicle frame which comprises a battery bin, a protective shell is arranged outside the battery bin in a sleeved mode, and a supporting frame arranged on the bottom side of the battery bin is arranged in the protective shell. A protection shell is arranged outside the battery compartment, a protection base corresponding to the supporting frame is arranged outside the protection shell in a sleeving mode, a buffer arranged on the bottom side of the protection shell is arranged inside the protection base, the protection shell is arranged outside the battery compartment in a sleeving mode, the bottom side of the battery compartment is reinforced through the protection base, and collision and abrasion damage to the bottom side are prevented; by means of the supporting frame in the protection shell, the situation that the bottom side of the protection shell is deformed due to collision, and the battery bin is extruded is prevented, and the problem that an existing electric vehicle frame is insufficient in protection strength for the battery part is solved.
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Description

Technical Field

[0001] The utility model provides an electric vehicle frame, belongs to the technical field of electric vehicle frame equipment, and particularly relates to a high-strength electric vehicle frame. Background Art

[0002] The frame of an electric vehicle refers to the skeleton structure that supports the various components of the electric vehicle and connects them into a whole. It is the core component of the electric vehicle. It not only carries various loads such as batteries, motors, controllers and passengers, but also affects the strength, rigidity and stability of the entire vehicle. An excellent frame design can significantly improve the safety, durability and riding comfort of electric vehicles. As the skeleton of an electric vehicle, the frame must have sufficient strength and rigidity to withstand the loads under various complex road conditions and usage environments, ensuring the overall performance and safety of the vehicle.

[0003] When riding an existing electric vehicle, if the road is uneven or there are raised areas, the battery compartment will often collide with the ground or other obstacles. Over time, the battery is easily damaged, causing certain economic losses to the user. Utility Model Content

[0004] In order to make up for the deficiencies of the prior art, the embodiments of the present application provide a high-strength electric vehicle frame, thereby solving the problem that the existing electric vehicle frame has insufficient protection strength for the battery part.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a high-strength electric vehicle frame, comprising a battery compartment, the outer part of the battery compartment is provided with a protective shell, the interior of the protective shell is provided with a support frame arranged on the bottom side of the battery compartment, the outer part of the protective shell is provided with a protective base corresponding to the support frame, and the interior of the protective base is provided with a buffer layer arranged on the bottom side of the protective shell.

[0006] Preferably, connecting plates are fixedly connected to both sides of the opening of the protection shell, and a frame sleeved on the outside of the protection shell is fixedly connected to the bottom of the connecting plate through a mounting plate corresponding to the connecting plate.

[0007] Preferably, the cross-sectional shape of the support frame is L-shaped, the battery compartment is placed on the inner side of the support frame, the outer side of the support frame is in close contact with the inner plate of the protective shell, and an X-shaped fixing rod is fixed inside the support frame.

[0008] Preferably, corresponding mounting holes are provided on the connecting plate and the mounting plate, on the protective shell and the supporting frame, and on the protective shell and the protective base, and bolt structures are provided in the mounting holes.

[0009] Preferably, the vehicle frame comprises a base material layer, a protective layer located outside the base material layer, and a protective coating located outside the protective layer, and a front end anti-collision rod is fixedly connected to the front side of the protective base.

[0010] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:

[0011] The utility model provides a protective shell that is sleeved on the outside of the battery compartment, and reinforces the bottom side of the battery compartment with the help of a protective base to prevent the bottom side from being damaged by collision and abrasion. The supporting frame inside the protective shell is used to prevent the bottom side of the protective shell from being deformed due to collision and squeezing the battery compartment.

[0012] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and study, or may be taught from the practice of the present invention to some extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional schematic diagram of a high-strength electric vehicle frame of the utility model;

[0014] Figure 2 This is an exploded view of a high-strength electric vehicle frame of the utility model;

[0015] Figure 3 This is a cross-sectional view of a high-strength electric vehicle frame of the utility model;

[0016] Figure 4 The utility model is a schematic diagram of a frame material of a high-strength electric vehicle frame.

[0017] As shown in the figure:

[0018] 1. Battery compartment;

[0019] 11. Mounting plate; 12. Frame; 13. Mounting hole; 14. Base material layer; 15. Protective layer; 16. Protective coating; 17. Front end anti-collision bar;

[0020] 2. Protect the shell;

[0021] 21. Support frame; 22. Protective base; 23. Buffer layer; 24. Connecting plate; 25. Fixing rod. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] It should be noted that the terms “vertical”, “horizontal”, “up”, “down”, “left”, “right” and similar expressions used in this document are only for illustrative purposes and do not represent the only implementation method.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention; the terms used in the specification of the present invention are only for the purpose of describing specific implementation methods and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more related listed items.

[0025] like Figure 1 and Figure 2 As shown, a high-strength electric vehicle frame includes a battery compartment 1, a protective shell 2 is provided on the outside of the battery compartment 1, connecting plates 24 are fixedly connected on both sides of the opening of the protective shell 2, a frame 12 is fixedly connected to the outside of the protective shell 2 through a mounting plate 11 corresponding to the connecting plate 24, a supporting frame 21 is provided inside the protective shell 2 and is arranged on the bottom side of the battery compartment 1, a protective base 22 corresponding to the supporting frame 21 is provided on the outside of the protective shell 2, and a buffer layer 23 is provided inside the protective base 22 and is arranged on the bottom side of the protective shell 2.

[0026] In this embodiment, a protective shell 2 is provided to be sleeved on the outside of the battery compartment 1, and the bottom side of the battery compartment 1 is reinforced with the help of a protective base 11 to prevent the bottom side from being damaged by collision and abrasion. A support frame 21 inside the protective shell 2 is used to prevent the bottom side of the protective shell 2 from being deformed due to collision and squeezing the battery compartment 1.

[0027] like Figure 3 and Figure 4 As shown, the cross section of the support frame 21 is L-shaped, and the battery compartment 1 is installed on the inner side of the support frame 21, so that the outer side of the support frame 21 is close to the inner plate of the protective shell 2. An X-shaped fixing rod 25 is also fixed inside the support frame 21. Corresponding mounting holes 13 are provided on the connecting plate 24 and the mounting plate 11, as well as between the protective shell 2 and the support frame 21, and between the protective shell 2 and the protective base 22, and bolt structures are provided in these mounting holes 13. The frame 12 is composed of a base material layer 14, a protective layer 15 and a protective coating 16 in sequence, and a front end anti-collision rod 17 is also fixed on the front side of the protective base 22.

[0028] In this embodiment, during installation, the support frame 21 is first placed into the protective shell 2, and then the battery compartment 1 is placed on the support frame 21, aligned with the mounting plate 11 and the connecting plate 24, and fixed with a bolt structure; the buffer layer 23 is implanted in the protective base 22, and the support frame 21 and the protective base 22 are fixed to the protective shell 2 with the help of the mounting holes 13.

[0029] When in use, place the support frame 21 inside the protective shell 2, ensuring that the cross-sectional shape of the support frame is correctly placed in the L shape to increase the stability of the structure; place the battery compartment 1 on the support frame 21 that has been placed in the protective shell. In this step, the battery compartment should be tightly fitted with the support frame; align the mounting plate 11 and the connecting plate 24 with the corresponding mounting holes 13 on the protective shell 2. These mounting holes are correspondingly set on the connecting plate, the mounting plate, the protective shell, the support frame and the protective base; use the bolt structure to fix the mounting plate 11 and the connecting plate 24 through the mounting holes 13 to ensure that the protective shell 2, the support frame 21 and the battery compartment 1 are tightly connected together; implant the buffer layer 23 into the inside of the protective base 22 to increase the buffering and protection of the bottom to prevent the battery compartment from being damaged by the bottom impact, fix the protective base 22 and the support frame 21 on the protective shell 2, ensure that all contact surfaces are tightly fitted, and finally fix them through the bolt structure to ensure overall stability; set the frame 12 on the outside of the protective shell 2 and fix the frame through the mounting holes 13. The frame includes a base material layer 14, a protective layer 15 and a protective coating 16, which increase the strength and durability of the overall structure. At the same time, a front end anti-collision rod 17 is fixedly connected to the front side of the protective base to increase the anti-impact capability of the front end of the electric vehicle.

[0030] To summarize the above steps, it can be summarized as first placing the main load-bearing components (support frame, battery compartment) into a protective shell, fixing them with bolts, then adding a buffer layer and a base for protection and buffering, and finally installing the overall frame and anti-collision bar to complete the assembly of the electric vehicle frame, ensuring that the overall strength and protection performance of the battery compartment and frame are effectively improved.

[0031] Although the present invention has been disclosed as above in terms of preferred embodiments, it is not intended to limit the present invention. Anyone familiar with the technology may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be based on the definition of the claims.

Claims

1. A high-strength electric vehicle frame, comprising a battery compartment (1), characterized in that: The battery compartment (1) is provided with a protective shell (2) on the outside, the protective shell (2) is provided with a support frame (21) disposed on the bottom side of the battery compartment (1) on the inside, the protective shell (2) is provided with a protective base (22) corresponding to the support frame (21) on the outside, and the protective base (22) is provided with a buffer layer (23) disposed on the bottom side of the protective shell (2) on the inside.

2. A high-strength electric vehicle frame according to claim 1, characterized in that: The two sides of the opening of the protection shell (2) are fixedly connected with connecting plates (24), and the lower part of the connecting plate (24) is fixedly connected with a frame (12) sleeved on the outside of the protection shell (2) through a mounting plate (11) corresponding to the connecting plate (24).

3. A high-strength electric vehicle frame according to claim 2, characterized in that: The cross-sectional shape of the support frame (21) is L-shaped, the battery compartment (1) is placed on the inner side of the support frame (21), the outer side of the support frame (21) is in close contact with the inner plate of the protective shell (2), and an X-shaped fixing rod (25) is fixed inside the support frame (21).

4. A high-strength electric vehicle frame according to claim 3, characterized in that: Corresponding mounting holes (13) are provided on the connecting plate (24) and the mounting plate (11), on the protective shell (2) and the supporting frame (21), and on the protective shell (2) and the protective base (22), and bolt structures are provided in the mounting holes (13).

5. The high-strength electric vehicle frame according to claim 2, characterized in that: The vehicle frame (12) comprises a base material layer (14), a protective layer (15) located outside the base material layer (14), and a protective coating (16) located outside the protective layer (15); a front end anti-collision rod (17) is fixedly connected to the front side of the protective base (22).