Soldering iron adjusting device and packaging system
By designing a soldering iron adjustment device for cigarette box packaging equipment, the soldering iron gap is adjusted by the rotation of the adjustment part, the problem of low adjustment accuracy in the prior art is solved, and efficient and accurate soldering iron gap adjustment is achieved.
Patent Information
- Application Number
- CN202420701904.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-04-08
AI Technical Summary
In existing cigarette box packaging equipment, the adjustment of the soldering iron depends on the operator's feel and experience, resulting in low adjustment accuracy and multiple adjustments.
A soldering iron adjustment device is designed, including a first base body, a second base body, a guide member and an adjusting member. By rotating the adjusting member, the second base body is moved relative to the first base body in the extension direction of the guide member, thereby adjusting the gap between the soldering irons.
It improves the accuracy of the soldering iron adjustment, reduces the number of adjustments, ensures accurate adjustment of the soldering iron gap, and improves the packaging quality.
Smart Images
Figure CN222808420U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the field of tobacco machinery and equipment, and in particular to a soldering iron adjustment device and a packaging system. Background Art
[0002] The soldering iron in the cigarette box packaging equipment melts the edge of the transparent paper by generating high temperature heat to achieve the sealing of the transparent paper outside the cigarette box. During the packaging process, when the cigarette box is covered with transparent film, the soldering iron needs to be accurately pressed on the seam of the transparent paper so that the film melts and adheres to each other.
[0003] When the heat seal of the end of the transparent paper in the small box is not good during the production process, it is necessary to adjust the gap between the inner and outer end seal soldering irons and the parallel relationship between the soldering irons. In the related art, the parallelism and parallelism adjustment of the soldering irons depend on the operator's feel and adjustment experience, and the adjustment accuracy is low and multiple adjustments are required. Utility Model Content
[0004] In view of this, the embodiments of the present disclosure provide a soldering iron adjustment device and a packaging system, which can improve the accuracy of soldering iron adjustment.
[0005] In one aspect of the present disclosure, there is provided a soldering iron adjustment device for adjusting the gap between soldering irons of a cigarette packing machine, comprising:
[0006] a first matrix;
[0007] A second matrix is arranged parallel to and spaced from the first matrix;
[0008] A guide member, one end of which is fixedly connected to the first base, and the other end of which is movably connected to the second base;
[0009] The adjusting member is arranged between the first base and the second base and is respectively threadedly connected to the first base and the second base. The adjusting member is used to rotate relative to the first base so that the second base moves relative to the first base along the extension direction of the guide member.
[0010] In some embodiments, a first threaded hole is formed inside the first base body to match one end of the adjusting member, and a second threaded hole is formed inside the second base body to match the other end of the adjusting member;
[0011] The threads at both ends of the adjusting member have opposite rotation directions.
[0012] In some embodiments, a first long hole is opened inside the first substrate to match one end of the guide member, and a second long hole is opened inside the second substrate to match the other end of the guide member. The guide member is inserted between the first substrate and the second substrate through the first long hole and the second long hole.
[0013] In some embodiments, a locking hole is further provided inside the first base body, and an extending direction of the locking hole is perpendicular to an extending direction of the first long hole;
[0014] Wherein, the soldering iron adjustment device also includes:
[0015] The locking member is configured to fix the guide member to the first substrate through the locking hole.
[0016] In some embodiments, the lengths of the threads at both ends of the adjusting member are 10 to 15 mm respectively, the first substrate and / or the second substrate is in a cubic shape, and the size of the first substrate and / or the second substrate along the first direction is 25 to 45 mm;
[0017] The first direction is the extending direction of the guide member and the adjusting member.
[0018] In some embodiments, the lengths of the threads at both ends of the adjusting member are 11 mm respectively, and the size of the first substrate and / or the second substrate along the first direction is 41 mm.
[0019] In some embodiments, the size of the first substrate and / or the second substrate along the second direction is 50 to 70 mm, and the size of the first substrate and / or the second substrate along the third direction is 12 to 22 mm;
[0020] The second direction is the width direction of the first substrate and the second substrate, and the second direction is perpendicular to the first direction; the third direction is the height direction of the first substrate and the second substrate, and the third direction is perpendicular to the first direction and the second direction.
[0021] In some embodiments, a dimension of the first substrate and / or the second substrate along the second direction is 53 mm, and a dimension of the first substrate and / or the second substrate along the third direction is 21 mm.
[0022] In some embodiments, the adjusting member is in the shape of a stud, and the adjusting member has a middle section and a threaded section, and the middle section is arranged between the threaded sections at both ends of the adjusting member;
[0023] The diameter of the middle section is smaller than the diameter of the threaded section.
[0024] In another aspect of the present disclosure, there is provided a packaging system comprising:
[0025] The soldering iron adjustment device as in any of the above embodiments is used to be arranged between soldering irons so as to adjust the gap between the soldering irons.
[0026] Therefore, according to the embodiment of the present disclosure, the operator can operate the adjustment member to rotate, so that the adjustment member can move along the first direction relative to the first substrate, and the second substrate can move along the first direction relative to the adjustment member, so that the distance between the first substrate and the second substrate can change with the rotation of the adjustment member. The operator adjusts the soldering iron to be in contact with the first substrate and the second substrate respectively, and the gap of the soldering iron can be accurately and efficiently adjusted to the target value. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The accompanying drawings, which constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, serve to explain the principles of the present disclosure.
[0028] The present disclosure may be more clearly understood from the following detailed description with reference to the accompanying drawings, in which:
[0029] Figure 1 is a schematic diagram of the structure of some embodiments of the packaging system according to the present disclosure;
[0030] Figure 2 is a schematic structural diagram of some embodiments of the soldering iron adjustment device disclosed herein;
[0031] Figure 3 is a cross-sectional view of some embodiments of the first base body of the soldering iron adjustment device according to the present disclosure;
[0032] Figure 4 is a schematic structural diagram of some embodiments of the second base body of the soldering iron adjustment device according to the present disclosure;
[0033] Figure 5 is a schematic structural diagram of some embodiments of the adjustment member of the soldering iron adjustment device according to the present disclosure;
[0034] Figure 6 Schematic diagram of the structure of some embodiments of the guide member of the soldering iron adjustment device according to the present disclosure.
[0035] In the figure:
[0036] 1. Soldering iron; 2. First base; 21. First threaded hole; 22. First long hole; 23. Locking hole; 3. Second base; 31. Second threaded hole; 32. Second long hole; 4. Guide; 5. Adjustment member; 51. Middle section; 52. Threaded section.
[0037] It should be understood that the size of each part shown in the accompanying drawings is not drawn according to the actual proportional relationship. In addition, the same or similar reference numerals represent the same or similar components. DETAILED DESCRIPTION
[0038] Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and is in no way intended to limit the present disclosure and its application or use. The present disclosure can be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided to make the present disclosure thorough and complete and to fully express the scope of the present disclosure to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the components and steps, the composition of the materials, the numerical expressions and the numerical values set forth in these embodiments should be interpreted as being merely exemplary and not as limiting.
[0039] The words "first", "second" and similar words used in this disclosure do not indicate any order, quantity or importance, but are only used to distinguish different parts. The words "include" or "comprise" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of including other elements. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0040] In the present disclosure, when a specific device is described as being located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device. When a specific device is described as being connected to other devices, the specific device may be directly connected to the other device without an intermediate device, or may not be directly connected to the other device but have an intermediate device.
[0041] All terms (including technical terms or scientific terms) used in the present disclosure have the same meanings as those understood by ordinary technicians in the field to which the present disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries, such as general dictionaries, should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless explicitly defined herein.
[0042] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered as part of the specification.
[0043] In the related art, when the heat seal of the end of the small box transparent paper is not good during the production process, the operator needs to manually adjust the gap between the inner and outer end sealing irons and the parallel relationship between the irons. When adjusting, the nut needs to be loosened and the iron needs to be pushed inward by hand to reduce the gap between the inner and outer irons, and the iron gap can be increased by pulling the iron outward.
[0044] The entire adjustment process mainly relies on the maintenance personnel's feel and adjustment experience. During the manual adjustment process, the soldering iron often tilts, making the inner and outer soldering irons not parallel. During the adjustment process, the gap between the inner and outer soldering irons cannot be quantified, and the gap has deviations each time it is adjusted, requiring repeated adjustments.
[0045] In view of this, in one aspect of the present disclosure, a soldering iron adjustment device is provided, which is used to adjust the gap between the soldering irons 1 of a cigarette packing machine, and can improve the adjustment accuracy of the soldering iron. Figure 1 is a schematic diagram of the structure of some embodiments of the packaging system according to the present disclosure, Figure 2 is a schematic diagram of the structure of some embodiments of the soldering iron adjustment device disclosed in the present invention, referring to Figure 1-2 The soldering iron adjustment device comprises: a first substrate 2, a second substrate 3, a guide member 4 and an adjustment member 5. The soldering iron adjustment device is placed between two soldering irons.
[0046] Figure 1 A is the first direction, and B is the second direction. The second substrate 3 is spaced apart from the first substrate 2 in parallel along the first direction, and the first substrate 2 and the second substrate 3 include but are not limited to metal blocks. One end of the guide member 4 is fixedly connected to the first substrate 2 and does not move relative to the first substrate 2. The other end of the guide member 4 is movably connected to the second substrate 3, and the second substrate 3 can move along the guide member 4.
[0047] The adjusting member 5 is disposed between the first substrate 2 and the second substrate 3 and is threadedly connected to the first substrate 2 and the second substrate 3 respectively. The adjusting member 5 is used to rotate relative to the first substrate 2 so that the second substrate 3 moves relative to the first substrate 2 along the extension direction of the guide member 4.
[0048] In this embodiment, the operator can rotate the adjusting member 5 to move the adjusting member 5 along the first direction relative to the first substrate 2, and move the second substrate 3 along the first direction relative to the adjusting member 5, so that the distance between the first substrate 2 and the second substrate 3 can change with the rotation of the adjusting member 5. The operator adjusts the soldering iron to be in contact with the first substrate 2 and the second substrate 3 respectively, and the gap of the soldering iron can be accurately and efficiently adjusted to the target value.
[0049] Figure 3 is a cross-sectional view of some embodiments of the first substrate of the soldering iron adjustment device according to the present disclosure, Figure 4 is a schematic diagram of the structure of some embodiments of the second substrate of the soldering iron adjustment device according to the present disclosure, with reference to Figure 1 to Figure 4 In some embodiments, a first threaded hole 21 is provided inside the first base 2 to cooperate with one end of the adjusting member 5, and a second threaded hole 31 is provided inside the second base 3 to cooperate with the other end of the adjusting member 5, and the threads at both ends of the adjusting member 5 have opposite rotation directions.
[0050] In this embodiment, the two ends of the adjusting member 5 are respectively inserted into the first threaded hole 21 and the second threaded hole 31. By setting the thread rotation directions at the two ends of the adjusting member 5 to be opposite, when the adjusting member 5 is rotated, the moving direction of the adjusting member 5 relative to the first substrate 2 and the moving direction of the second substrate 3 relative to the adjusting member 5 can be made consistent, so that the distance between the first substrate 2 and the second substrate 3 can be effectively increased or decreased, thereby improving the efficiency of adjusting the soldering iron spacing.
[0051] refer to Figure 1 to Figure 4 In some embodiments, a first long hole 22 is opened inside the first substrate 2 to match one end of the guide member 4, and a second long hole 32 is opened inside the second substrate 3 to match the other end of the guide member 4. The guide member 4 is inserted between the first substrate 2 and the second substrate 3 through the first long hole 22 and the second long hole 32.
[0052] In this embodiment, the guide member 4 is penetrated between the first base 2 and the second base 3 through the first long hole 22 and the second long hole 32. When the adjustment member 5 rotates, the second base 3 can move along the guide member 4 in the first direction, so that the movement accuracy is higher and it is not easy to shake left and right, thereby maintaining a higher degree of parallelism.
[0053] refer to Figure 3 In some embodiments, a locking hole 23 is further provided inside the first substrate 2, and the extending direction of the locking hole 23 is perpendicular to the extending direction of the first long hole 22. The soldering iron adjustment device further includes: a locking member, which is configured to fix the guide member 4 to the first substrate 2 through the locking hole 23.
[0054] In this embodiment, by providing a locking hole 23 extending along the second direction inside the first base 2, the first base 2 and one end of the guide member 4 can be fixed without interfering with the spacing adjustment of the soldering iron.
[0055] Figure 5 is a schematic structural diagram of some embodiments of the adjusting member of the soldering iron adjusting device according to the present disclosure, Figure 6 is a schematic diagram of the structure of some embodiments of the guide member of the soldering iron adjustment device according to the present disclosure, Figure 1 to Figure 6 In some embodiments, the thread lengths L1 at both ends of the adjusting member 5 are 10 to 15 mm, respectively, the first substrate 2 and / or the second substrate 3 are in a cubic shape, and the dimension L2 of the first substrate 2 and / or the second substrate 3 along the first direction is 25 to 45 mm. The first direction is the extending direction of the guide member 4 and the adjusting member 5. The first substrate 2 and the second substrate 3 can be cubes of the same size, and the sizes can also be adjusted according to actual needs.
[0056] In the related art, the dimensions of different brands of cigarette packs when they are sent out by the forming wheel are: the length, width and height of soft packs are 86 mm × 54 mm × 21.5 mm, the length, width and height of hard-box thin cigarettes are 100 mm × 55 mm × 12.5 mm, and the length, width and height of hard-box medium cigarettes are 93 mm × 66 mm × 14.5 mm. When the cigarette pack is output from the forming wheel and lifted to the end-sealing iron, a certain amount of compression is required to ensure the sealing quality of the transparent paper. Different brands of cigarette packs have different compression requirements.
[0057] In this embodiment, by setting the size of the first substrate 2 and / or the second substrate 3 along the first direction to 25 to 45 mm and setting the thread length at both ends of the adjustment member 5 to 10 to 15 mm, a spacing range of 70 to 120 mm can be formed between the first substrate 2 and the second substrate 3, which can meet the sealing and hot pressing requirements of different brands of cigarette packs and has good adaptability.
[0058] refer to Figure 1 to Figure 6 In some embodiments, the thread lengths at both ends of the adjustment member 5 are 11 mm respectively, and the size of the first substrate 2 and / or the second substrate 3 along the first direction is 41 mm. In this embodiment, the size of the first substrate 2 and / or the second substrate 3 along the first direction is set to 41 mm, so that the initial size of the soldering iron adjustment device along the first direction is 82 mm, which can meet the maximum compression of the soft pack, and the thread lengths at both ends of the adjustment member 5 are set to 11 mm respectively, so that the maximum spacing between the first substrate 2 and the second substrate 3 is 104 mm, which can meet the needs of thin cigarettes in hard boxes, can meet the sealing and ironing needs of different brands of cigarettes, and can improve space utilization, which is convenient for operators to operate and adjust.
[0059] refer to Figure 4 In some embodiments, a dimension L3 of the first substrate 2 and / or the second substrate 3 along the second direction is 50 to 70 mm, and a dimension L3 of the first substrate 2 and / or the second substrate 3 along the third direction is 12 to 22 mm.
[0060] The second direction is the width direction of the first substrate 2 and the second substrate 3 , and the second direction is perpendicular to the first direction. The third direction is the height direction of the first substrate 2 and the second substrate 3 , and the third direction is perpendicular to the first direction and the second direction.
[0061] In this embodiment, by setting the dimension L3 of the first substrate 2 and / or the second substrate 3 along the second direction to 50-70 mm, and the dimension of the first substrate 2 and / or the second substrate 3 along the third direction to 12-22 mm, the space formed by the combination of the first substrate 2 and the second substrate 3 can be made as close as possible to the space occupied by the cigarette pack, thereby facilitating better fitting contact between the soldering iron 1 and the cigarette pack, thereby improving the sealing quality.
[0062] refer to Figure 4 In some embodiments, a dimension L3 of the first substrate 2 and / or the second substrate 3 along the second direction is 53 mm, and a dimension L3 of the first substrate 2 and / or the second substrate 3 along the third direction is 21 mm.
[0063] In this embodiment, the dimension L3 of the first substrate 2 and / or the second substrate 3 along the second direction may preferably be 53 mm, and the dimension of the first substrate 2 and / or the second substrate 3 along the third direction may preferably be 21 mm, so that the soldering iron adjustment device can be well attached to the soldering iron 1 when in contact.
[0064] refer to Figure 4 , Figure 5 In some embodiments, the adjusting member 5 is in the shape of a stud, and the adjusting member 5 has a middle section 51 and a threaded section 52. The middle section 51 is arranged between the threaded sections 52 at both ends of the adjusting member 5, and the diameter of the middle section 51 is smaller than the diameter of the threaded section 52. The diameter D1 of the threaded section 52 and the diameter D2 of the guide member 4 can be set to 8 mm, and the end of the threaded section 52 can be set with a transition angle for installation. The length L5 of the adjusting member 5 and the length L4 of the guide member 4 can be adjusted according to the actual working conditions of the soldering iron, including but not limited to being set to 35 mm.
[0065] In this embodiment, the diameter of the middle section 51 is set to be smaller, which makes it easier for the operator to apply force to the middle section 51 when rotating the adjustment member 5. The threaded section 52 is set to be larger, which can make the rotation of the two ends of the adjustment member 5 more reliable and make the spacing adjustment process between the first substrate 2 and the second substrate 3 more accurate and efficient.
[0066] refer to Figure 1 In another aspect of the embodiments of the present disclosure, a packaging system is provided, comprising: a soldering iron adjustment device as in any of the above embodiments, used for being arranged between the soldering irons 1 so as to adjust the gap between the soldering irons 1 .
[0067] The initial length, width and height dimensions of the soldering iron adjustment device can be set to 86 mm × 54 mm × 21.5 mm respectively, and the maximum adjustable length can be 104 mm × 53 mm × 21 mm. The initial length dimension can meet the maximum compression amount of the soft pack, and the maximum length dimension can meet the requirements of hard box thin cigarettes, so as to adapt to different brands of cigarette packs.
[0068] In this embodiment, the operator can rotate the adjusting member 5 to move the adjusting member 5 relative to the first substrate 2 in the first direction, and move the second substrate 3 relative to the adjusting member 5 in the first direction, so that the spacing between the first substrate 2 and the second substrate 3 can change with the rotation of the adjusting member 5. The operator adjusts the soldering iron to be respectively close to the first substrate 2 and the second substrate 3, and can accurately and efficiently adjust the gap of the soldering iron to the target value, which is convenient for more efficient and accurate adjustment of the soldering iron of the packaging system, allowing a packaging effect with higher heat sealing quality of the end of the transparent paper to be achieved. The data used in the maintenance adjustment can also be quantitatively recorded to provide a reference basis for subsequent adjustments.
[0069] So far, various embodiments of the present disclosure have been described in detail. In order to avoid obscuring the concept of the present disclosure, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed here.
[0070] Although some specific embodiments of the present disclosure have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It should be understood by those skilled in the art that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.
Claims
1. A soldering iron adjustment device for adjusting the gap between soldering irons (1) of a cigarette packing machine, characterized in that: include: A first substrate (2); A second substrate (3) is arranged parallel to and spaced from the first substrate (2); A guide member (4), one end of the guide member (4) being fixedly connected to the first base (2), and the other end of the guide member (4) being movably connected to the second base (3); An adjusting member (5) is inserted between the first base (2) and the second base (3) and is respectively threadedly connected to the first base (2) and the second base (3); the adjusting member (5) is used to rotate relative to the first base (2) so that the second base (3) moves relative to the first base (2) along the extension direction of the guide member (4).
2. The soldering iron adjustment device according to claim 1, characterized in that: A first threaded hole (21) is provided inside the first base body (2) and is matched with one end of the adjusting member (5); and a second threaded hole (31) is provided inside the second base body (3) and is matched with the other end of the adjusting member (5); Wherein, the threads at the two ends of the adjusting member (5) have opposite rotation directions.
3. The soldering iron adjustment device according to claim 1, characterized in that: A first long hole (22) is formed inside the first base body (2) and matches one end of the guide member (4); a second long hole (32) is formed inside the second base body (3) and matches the other end of the guide member (4); the guide member (4) is passed through the first long hole (22) and the second long hole (32) and is arranged between the first base body (2) and the second base body (3).
4. The soldering iron adjustment device according to claim 3, characterized in that: A locking hole (23) is also provided inside the first base body (2), and the extending direction of the locking hole (23) is perpendicular to the extending direction of the first long hole (22); Wherein, the soldering iron adjustment device also includes: A locking member, wherein the locking member is configured to fix the guide member (4) and the first base body (2) through the locking hole (23).
5. The soldering iron adjustment device according to claim 1, characterized in that: The thread lengths at both ends of the adjusting member (5) are respectively 10 to 15 millimeters, the first base (2) and / or the second base (3) are in a cubic shape, and the size of the first base (2) and / or the second base (3) along the first direction is 25 to 45 millimeters; Wherein, the first direction is the extension direction of the guide member (4) and the adjustment member (5).
6. The soldering iron adjustment device according to claim 5, characterized in that: The thread lengths at both ends of the adjusting member (5) are respectively 11 millimeters, and the dimension of the first base body (2) and / or the second base body (3) along the first direction is 41 millimeters.
7. The soldering iron adjustment device according to claim 5 or 6, characterized in that: The size of the first substrate (2) and / or the second substrate (3) along the second direction is 50 to 70 mm, and the size of the first substrate (2) and / or the second substrate (3) along the third direction is 12 to 22 mm; The second direction is the width direction of the first substrate (2) and the second substrate (3), and the second direction is perpendicular to the first direction; the third direction is the height direction of the first substrate (2) and the second substrate (3), and the third direction is perpendicular to the first direction and the second direction.
8. The soldering iron adjustment device according to claim 7, characterized in that: The size of the first substrate (2) and / or the second substrate (3) along the second direction is 53 mm, and the size of the first substrate (2) and / or the second substrate (3) along the third direction is 21 mm.
9. The soldering iron adjustment device according to claim 2, characterized in that: The adjusting member (5) is in the shape of a double-headed stud, and comprises a middle section (51) and a threaded section (52), wherein the middle section (51) is arranged between the threaded sections (52) at both ends of the adjusting member (5); Wherein, the diameter of the middle section (51) is smaller than the diameter of the threaded section (52).
10. A packaging system, characterized in that: include: The soldering iron adjustment device according to any one of claims 1 to 9 is used to be arranged between soldering irons (1) so as to adjust the gap between the soldering irons (1).