Foam feeding device of automobile exterior trimming part foam automatic attaching equipment

By designing the foam feeding device for automatic foam attaching equipment for automotive exterior parts, the problem of difficulty in ensuring accuracy and low efficiency of manual pasting is solved, and the automatic feeding and efficient pasting of foam is realized, which improves production efficiency and product quality.

CN222808460UActive Publication Date: 2025-04-29QIAOLUMING TECH CO LTD
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Patent Information

Application Number
CN202520188146.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2025-04-29
Estimated Expiration
2035-02-07

AI Technical Summary

Technical Problem

The existing method of sticking foam for automotive exterior parts is mainly manual operation, which is difficult to ensure the accuracy of the sticking position and is low efficiency, which affects the heat insulation, sound insulation and overall sealing of the car.

Method used

A foam feeding device for automatic foam attachment equipment for automotive exterior parts is designed, including a discharge roller, a traction roller assembly, a discharge table assembly, a waste collection roller and a power assembly. The power assembly is used to drive the rotation of the clamp roller assembly and the waste collection roller to realize the automatic transportation of materials and the automatic recycling of waste, and improve the efficiency of foam feeding.

Benefits of technology

It realizes automatic feeding of foam, improves the accuracy and work efficiency of the pasting position, reduces manpower investment, and improves the overall efficiency and product quality of the automobile production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of assembly of automobile parts, in particular to a foam feeding device of automatic foam attaching equipment for automobile exterior trimming parts, which comprises a discharging roller, a traction roller component, a discharging table component, a waste collecting roller and a power component. Materials sequentially pass through the traction roller assembly and the discharging table assembly and are finally wound to the waste collecting roller, the discharging table assembly comprises a discharging frame and a discharging platform located at the upper end of the discharging frame, a material clamping roller assembly for clamping the materials after foam stripping is transversely arranged in the discharging frame, and a material pressing assembly for positioning the materials and preventing the materials from deviating during foam stripping is arranged on the discharging platform. The automatic foam feeding device has the advantages that automatic foam feeding is achieved, and production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts assembly, in particular to a foam feeding device of an automobile exterior decoration part foam automatic attaching device. Background Art

[0002] Automotive exterior parts include A-pillars, B-pillars, C-pillars, D-pillars and other parts installed on the outside of the car. For example, during the automobile manufacturing process, the B-pillar needs to be pasted with foam at multiple locations to achieve functions such as heat insulation, sound insulation, and shock absorption, thereby improving the comfort and safety of the car. However, the existing pasting method is mainly manual, which has many disadvantages.

[0003] First, it is difficult to ensure the accuracy of the pasting position when pasting manually. Due to the complex shape of the car B-pillar and the differences in the size and structure of the B-pillar of different models, it is difficult to accurately attach the foam to the predetermined position when pasting it manually, which will not only affect the heat insulation and sound insulation effect of the foam, but also may cause a gap between the foam and the B-pillar, reducing the overall sealing and aesthetics of the car.

[0004] Secondly, manual pasting is inefficient. On large-scale automobile production lines, manual pasting of foam requires a lot of manpower and time. Operators need to cut, position and paste the foam one by one to various positions of the B-pillar. This process is cumbersome and time-consuming. In a high-intensity working environment, manual operation is also prone to fatigue, which further reduces work efficiency, seriously affecting the overall work efficiency of foam pasting and becoming a bottleneck in the automobile production process.

[0005] In summary, there is an urgent need for an automated foam pasting device that can improve pasting position accuracy and work efficiency to meet the strict requirements of modern automobile manufacturing industry on production efficiency and product quality. Summary of the invention

[0006] The technical problem to be solved by the utility model is to provide a foam feeding device for an automatic foam attaching device for automobile exterior trim parts in view of the deficiencies of the above-mentioned prior art, so as to realize automatic feeding of foam and improve production efficiency.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a foam feeding device of an automatic foam attaching device for automobile exterior trim, comprising a feeding roller, a traction roller assembly, a discharging table assembly, a waste collection roller and a power assembly, the feeding roller is equipped with a material roll, the material passes through the traction roller assembly and the discharging table assembly in sequence and is finally wound onto the waste collection roller, the discharging table assembly comprises a discharging rack and a discharging platform located at the upper end of the discharging rack, a clamping roller assembly for clamping the material after the foam is peeled off is horizontally arranged in the discharging rack, a pressing assembly for positioning the material and preventing the material from shifting when the foam is peeled off is arranged on the discharging platform, and the power assembly drives the clamping roller assembly and the waste collection roller to rotate.

[0008] The utility model with the above characteristics: the foam feeding device drives the clamping roller assembly and the waste collection roller to rotate through the power component, thereby realizing automatic material transportation and automatic waste recovery, and improving the efficiency of foam feeding; by arranging a pressing component on the discharge table, the material to be peeled is positioned, effectively avoiding material deviation, and cooperating with the next process of the whole machine to improve the working efficiency and working accuracy of the equipment; the clamping roller assembly arranged in the discharge frame can assist the pressing component to flatten the material, and at the same time assist the waste collection roller to recover the waste.

[0009] The utility model is further configured as follows: the pressing assembly comprises a lifting cylinder and a pressing piece arranged on both sides of the discharge rack, the two ends of the pressing piece are connected to the output ends of the lifting cylinder, the end face of the pressing piece is arranged parallel to the discharge platform, and a rectangular frame is opened thereon.

[0010] The utility model with the above-mentioned characteristics: the pressing piece is connected to the output end of the lifting cylinder through both ends, so that the pressing piece can intermittently press the material. When pressing the material, the lifting cylinder drives the pressing piece to descend until the pressing piece and the material are against each other. The rectangular frame opened on the pressing piece just frames the foam to be peeled off, avoiding affecting other foams to be peeled off. After the foam is peeled off, the lifting cylinder lifts the pressing piece again, and the material moves forward driven by the power component.

[0011] A further arrangement of the utility model is that: the lower end surface of the pressing piece is provided with two downwardly bent edges, the folded edges are arranged on two side edges in the length direction of the pressing piece, a pad is provided between the pressing piece and the output end of the lifting cylinder, the pad is provided with a mounting hole, the two ends of the pressing piece have connecting pieces connected to the pad, the connecting pieces are provided with waist-shaped grooves adapted to the mounting holes.

[0012] The utility model with the above-mentioned characteristics: the two folded edges are arranged on the two side edges in the length direction of the pressing piece. Since the contact area of ​​the folded edges is small, they will not press on the foam when pressing the material, thereby avoiding the foam from being compressed and deformed; by arranging a waist-shaped groove on the connecting piece, the installation position of the pressing piece can be adjusted to meet the installation requirements under different working conditions and improve the practicality of the equipment.

[0013] A further configuration of the utility model is that the pressing assembly includes two support plates fixedly arranged at the output end of the discharging rack and a clamping plate arranged between the two support plates. The clamping plate is arranged at the same horizontal plane as the discharging platform. The support plate is L-shaped. A clamping gap is left between the clamping plate and the side of the discharging platform for clamping the material after the foam is peeled off.

[0014] The utility model with the above-mentioned characteristics: by setting a clamping plate located at the same horizontal plane as the discharge platform, the material is clamped by the clamping roller assembly after passing downward through the clamping gap at the output end of the discharge platform. Such a structural setting ensures that the material is always in a flattened state and will not shift as the foam is peeled off. The base glue in the material used to support the foam will not be lifted up due to the peeling of the foam, thereby facilitating the peeling of the foam.

[0015] A further configuration of the utility model is that a guide fold is provided at the output end of the discharging platform, and the guide fold is a slope inclined downward; the waste collecting roller and the power assembly are located below the discharging roller and close to the side of the clamping roller assembly; and the clamping roller assembly is located on the side of the discharging rack close to the discharging roller.

[0016] The utility model with the above-mentioned characteristics: due to the position setting of the waste collection roller and the clamping roller assembly, the material conveying route forms a rotating structure. The foam on the material needs to be folded back downward after passing through the discharge platform. By setting a guide folded edge at the output end of the discharge platform, the material can be guided so that it fits more closely with the discharge platform when it is folded back.

[0017] A further configuration of the utility model is that the clamping roller assembly includes a pressure roller and a rotating roller linked to a power assembly, the discharging frame includes two vertically arranged vertical plates, the vertical plates are provided with mounting grooves, the mounting grooves are provided with mounting blocks slidably connected to the mounting grooves, both ends of the pressure roller are plugged into the mounting blocks, one end of the pressure roller extends to the outside of the mounting block and is connected to a handle, the upper end of the mounting groove is open, a sealing strip is provided on it, and a spring is provided between the mounting block and the sealing strip.

[0018] The utility model with the above characteristics: the material includes foam and a base glue that supports the foam. After the foam is peeled off, the base glue passes through between the pressure roller and the rotating roller and is wound around the waste collection roller. The pressure roller is always pressed down under the action of the spring, so that the base glue can move with the rotating roller and thus be transported toward the waste collection roller. A handle is provided at one end of the pressure roller to lift the pressure roller when threading the material, thereby increasing the distance between the pressure roller and the rotating roller to facilitate threading.

[0019] A further configuration of the utility model is that a fixing plate is embedded in the lower part of the installation groove, and the fixing plate abuts against the lower part of the installation block.

[0020] The utility model with the above characteristics: by arranging the fixing plate to press against the mounting block, the mounting block is prevented from falling off from the mounting groove, thereby improving the installation stability of the pressing roller and ensuring the normal operation of the pressing roller.

[0021] A further configuration of the utility model is that guide strips are arranged on the inner walls on both sides of the installation groove, and guide grooves plugged with the guide strips are arranged on the inner walls on both sides of the installation block.

[0022] The utility model with the above characteristics: the guide strip in the installation groove has a guiding effect on the installation block, and when the pressure roller is lifted by the handle, it is ensured that the pressure roller can be lifted steadily and smoothly.

[0023] The utility model is further described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of an embodiment of the utility model.

[0025] Figure 2 It is an exploded schematic diagram of the discharge table assembly of the embodiment of the utility model.

[0026] Figure 3 This is a schematic structural diagram of the first embodiment of the present utility model.

[0027] Figure 4 This is a schematic diagram of the structure of the second embodiment of the present utility model.

[0028] Figure 5 This is a schematic diagram of the structure of the third embodiment of the present invention. DETAILED DESCRIPTION

[0029] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

[0030] like Figure 1-5The foam feeding device of the automatic foam attachment device for automobile exterior parts shown in the figure comprises a feeding roller 1, a traction roller assembly 2, a discharging platform assembly 3, a waste collection roller 4 and a power assembly 5. The foam material roll is mounted on the feeding roller 1. The foam material roll comprises a base glue and foam attached to the base glue. The material passes through the traction roller assembly 2 and the discharging platform assembly 3 in sequence and is finally wound around the waste collection roller 4. The discharging platform assembly 3 comprises a discharging frame 31 and a discharging platform 32 located at the upper end of the discharging frame 31. A clamping and peeling device is horizontally arranged inside the discharging frame 31. The material after foaming is clamped by a roller assembly 33, and a material pressing assembly is provided on the discharging platform 32 for positioning the material and preventing the material from shifting when the foam is peeled off. The power assembly 5 drives the clamping roller assembly 33 and the waste collecting roller 4 to rotate at the same time. The waste collecting roller 4 and the power assembly 5 are located below the discharge roller 1 and close to the side of the clamping roller assembly 33. The clamping roller assembly 33 is located on the side of the discharging frame 31 close to the discharge roller 1. The output end of the discharging platform 32 is provided with a guide folded edge 321, and the guide folded edge 321 is a slope inclined downward.

[0031] The clamping roller assembly 33 includes a pressure roller 331 and a rotating roller 332 linked to the power assembly 5. The discharging frame 31 includes two vertical plates 311 relatively arranged. A mounting groove 3111 is opened on the vertical plate 311. A mounting block 333 slidably connected to the mounting groove 3111 is arranged in the mounting groove 3111. Guide strips 31111 are arranged on the inner walls of both sides of the mounting groove 3111. Guide grooves 3331 plugged with the guide strips 31111 are arranged on the inner walls of both sides of the mounting block 333. Both ends of the pressure roller 331 are plugged with the mounting block 333, and one end thereof extends to the outside of the mounting block 333 and is connected with a handle 334. The upper end of the mounting groove 3111 is open and provided with a sealing strip 335. A spring 336 is provided between the mounting block 333 and the sealing strip 335. A fixing plate 337 is embedded in the lower part of the mounting groove 3111, and the fixing plate 337 is abutted against the lower part of the mounting block 333.

[0032] There are three implementation methods for the pressing assembly:

[0033] Embodiment 1: The pressing assembly includes a lifting cylinder 61 and a pressing piece 62 arranged on both sides of the discharge rack 31. The two ends of the pressing piece 62 are connected to the output end of the lifting cylinder 61. The end face of the pressing piece 62 is arranged parallel to the discharge platform 32, and a rectangular frame 621 is opened on it.

[0034] Embodiment 2: The pressing assembly includes a lifting cylinder 61 and a pressing piece 62 arranged on both sides of the discharge frame 31, and the two ends of the pressing piece 62 are connected to the output end of the lifting cylinder 61. The end face of the pressing piece 62 is arranged parallel to the discharge platform 32, and a rectangular frame 621 is opened thereon. The lower end face of the pressing piece 62 is provided with two downwardly bent edges 622, and the edges 622 are arranged on two side edges in the length direction of the pressing piece 62. A padding block 63 is provided between the pressing piece 62 and the output end of the lifting cylinder 61, and a mounting hole (not shown in the figure) is provided on the padding block 63. The two ends of the pressing piece 62 have connecting pieces 623 connected to the padding blocks 63, and the connecting pieces 623 are provided with waist-shaped grooves 6231 adapted to the mounting holes.

[0035] Embodiment 3: The pressing assembly includes two support plates 71 fixedly arranged at the output end of the discharge frame 31, and a clamping plate 72 arranged between the two support plates 71. The clamping plate 72 is arranged on the same horizontal plane as the discharge platform 32. The support plate 71 is L-shaped. A clamping gap 73 is left between the clamping plate 72 and the side of the discharge platform 32 for clamping the material after the foam is peeled off.

[0036] In the actual production process, the foam material roll is placed on the unwinding roller, and the base glue with foam passes through the traction roller assembly, the discharging platform, folds down, enters the clamping roller assembly, and finally winds around the waste collection roller. The power assembly can simultaneously drive the waste collection roller and the rotating roller to rotate, thereby driving the foam material roll to be transported; when the foam material roll is transported to the discharging platform, it is laid flat on the discharging platform with the assistance of the clamping roller assembly. When peeling off the foam, if the pressing assembly structure of the first embodiment is adopted, the lifting cylinder drives the pressing piece to press down on the discharging platform On the table, the end face of the pressing piece is in contact with the discharge platform, and the foam to be peeled off is located in the rectangular frame. If the pressing component structure of the second embodiment is adopted, the lifting cylinder drives the pressing piece to be pressed down until the folded edge is against the discharge platform, and the foam to be peeled off is located in the rectangular frame. If the pressing component structure of the third embodiment is adopted, when threading the material, the material is directly passed through the clamping gap and clamped by the clamping roller assembly. These three embodiments can prevent the bottom glue from being offset and lifted up with the foam when peeling off the foam.

Claims

1. A foam feeding device for an automatic foam attachment device for automobile exterior trim, characterized in that: It includes a feeding roller, a traction roller assembly, a discharging platform assembly, a waste collection roller and a power assembly. The feeding roller is equipped with a material roll, and the material passes through the traction roller assembly and the discharging platform assembly in sequence and is finally wound around the waste collection roller. The discharging platform assembly includes a discharging rack and a discharging platform located at the upper end of the discharging rack. A clamping roller assembly for clamping the material after the foam is peeled off is horizontally arranged in the discharging rack. A pressing assembly for positioning the material and preventing the material from shifting when the foam is peeled off is arranged on the discharging platform. The power assembly drives the clamping roller assembly and the waste collection roller to rotate.

2. The foam feeding device of the foam automatic attaching equipment for automobile exterior parts according to claim 1 is characterized in that: The pressing assembly comprises a lifting cylinder and a pressing piece arranged on both sides of the discharging frame. Both ends of the pressing piece are connected to the output ends of the lifting cylinder. The end surface of the pressing piece is arranged parallel to the discharging platform and is provided with a rectangular frame.

3. The foam feeding device of the foam automatic attaching equipment for automobile exterior parts according to claim 2 is characterized in that: The lower end surface of the pressing piece is provided with two downwardly bent edges, and the folded edges are arranged on two side edges in the length direction of the pressing piece. A padding block is provided between the pressing piece and the output end of the lifting cylinder, and a mounting hole is provided on the padding block. The two ends of the pressing piece have connecting pieces connected to the padding blocks, and the connecting pieces are provided with waist-shaped grooves adapted to the mounting holes.

4. The foam feeding device of the foam automatic attaching equipment for automobile exterior parts according to claim 1 is characterized in that: The pressing assembly includes two support plates fixedly arranged at the output end of the discharging rack and a clamping plate arranged between the two support plates. The clamping plate is arranged at the same horizontal plane as the discharging platform. The support plate is L-shaped, and a clamping gap is left between the clamping plate and the side of the discharging platform for clamping the material after the foam is peeled off.

5. The foam feeding device of any one of the foam automatic attaching equipment for automobile exterior parts according to claims 1-4, characterized in that: The output end of the discharging platform is provided with a guide fold, which is a slope inclined downward. The waste collection roller and the power assembly are located below the discharge roller and close to the side of the clamping roller assembly. The clamping roller assembly is located on the side of the discharging rack close to the discharge roller.

6. The foam feeding device of any one of the foam automatic attaching equipment for automobile exterior parts according to claims 1-4, characterized in that: The clamping roller assembly includes a pressure roller and a rotating roller linked to a power assembly, the discharging frame includes two vertically arranged vertical plates, the vertical plates are provided with mounting grooves, the mounting grooves are provided with mounting blocks slidably connected to the mounting grooves, the two ends of the pressure roller are plugged into the mounting blocks, one end of the pressure roller extends to the outside of the mounting block and is connected to a handle, the upper end of the mounting groove is open, a sealing strip is provided on it, and a spring is provided between the mounting block and the sealing strip.

7. The foam feeding device of the foam automatic attaching equipment for automobile exterior parts according to claim 6 is characterized in that: A fixing plate is embedded in the lower part of the installation groove, and the fixing plate abuts against the lower part of the installation block.

8. The foam feeding device of the foam automatic attaching equipment for automobile exterior parts according to claim 6 is characterized by: The inner walls on both sides of the installation groove are provided with guide strips, and the inner walls on both sides of the installation block are provided with guide grooves plugged with the guide strips.