Anti-blocking heat-tracing-free ash removal device for ash hopper of dust remover of thermal power plant
By designing an anti-blocking and heat-free ash removal device in the dust collector of the thermal power plant, the dust is cleaned up with nozzles and purge devices, and the dust adhesion is reduced through smooth components, the blockage problem caused by dust accumulation in the inner wall of the ash bucket is solved and the service life of the device is extended.
Patent Information
- Application Number
- CN202421717783.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-19
AI Technical Summary
After a long time of use, the ash bucket of dust collector in the thermal power plant is loosened due to vibration, which reduces the practicality of the device.
A blocking, heat-free ash removal device is designed, including a box, a smooth component and a blocking mechanism. By starting the motor and the purge device, spraying the nozzle towards the bottom of the ash bucket, causing the dust to fall off. The smooth components are made of polyurethane waterproof coating, fluorocarbon coating and nanoceramic coating to prevent dust from adhesion.
It effectively solves the problem of blockage caused by dust accumulation in the inner wall of the ash bucket, extends the service life of the device, and reduces the probability of dust adhesion.
Smart Images

Figure CN222808631U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust collector ash hoppers of thermal power plants, in particular to a dust collector ash hopper anti-blocking and heat-tracing-free dust removal device for thermal power plants. Background Art
[0002] A dust collector is a device that separates dust from flue gas. The performance of a dust collector is expressed by the amount of gas that can be processed, the resistance loss when the gas passes through the dust collector, and the dust removal efficiency. The dust collector hopper can be said to play an important role in the dust collector. The ash hopper is equivalent to a small space in a closed room. After treatment, the dust falls into the ash hopper and then is purified. By attaching an electric heating plate to the outside of the box, the temperature inside the box can be maintained, so that the dust can avoid contact with water dew and adhere to the wall to block the dust collector hopper, thereby achieving the purpose of no heating.
[0003] When the ash hopper of the dust collector of a thermal power plant is in use, dust is easily accumulated on its inner wall. When the amount of dust accumulates to a certain extent, it will affect the normal purification and discharge of the dust in the ash hopper. Generally, a vibration motor is installed to vibrate the dust on the inner wall of the inner cavity of the ash hopper of the thermal power plant to make it fall off. However, long-term use may easily loosen the screw connection of the ash hopper of the thermal power plant due to vibration, reducing its practicality. Therefore, the present application proposes an anti-blocking and heat-free ash removal device for the ash hopper of the thermal power plant to solve the above problem. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a ash hopper anti-blocking and heat-free ash removal device for a thermal power plant dust collector, which has the advantage of being easy to clean the dust on the inner wall and solves the problem that the screw connection of the ash hopper of the thermal power plant dust collector is easily loosened due to vibration after long-term use.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dust collector ash hopper anti-blocking and heat-free ash removal device for a thermal power plant, comprising a box body, the lower surface of which is fixedly connected to a dust collector ash hopper body, the inner wall of which is provided with a smooth component, the interior of which is provided with an anti-blocking mechanism, the bottom end of which is fixedly provided with an ash outlet, and the lower surface of which is fixedly provided with four legs;
[0006] The anti-blocking mechanism includes a connecting plate fixed to the right side of the right supporting leg, a purge device is fixed to the right side of the connecting plate, an air outlet end of the purge device is fixedly connected with a connecting pipe, a vertical frame is fixed to the right side of the dust collector ash hopper body, a motor is fixed to the right side of the vertical frame, a connecting rod is fixed to the outside of the motor output shaft, a worm is fixed to the left end of the connecting rod, a worm is meshed with a worm wheel on the outside of the worm, a movable rod is fixed to the inside of the worm wheel, a connecting cylinder is fixed to the right side wall of the inner cavity of the dust collector ash hopper body, and a guide cylinder is rotatably connected to the outside of the connecting cylinder;
[0007] The smooth component comprises a base layer bonded to the inner wall of the inner cavity of the dust collector hopper body, and a connecting layer is bonded to the inner side of the base layer.
[0008] Furthermore, a bracket is fixed on the left side of the box body, and a blower is fixed on the upper surface of the bracket.
[0009] Furthermore, a connection box is fixed to the right side wall of the inner cavity of the dust collector hopper body, and the worm is rotatably connected to the left side wall of the inner cavity of the connection box.
[0010] Furthermore, the left end of the guide cylinder is fixedly connected with a nozzle, the end of the connecting pipe away from the purge device is fixed on the outside of the connecting cylinder, and a hose is fixedly connected between the inside of the nozzle and the connecting pipe.
[0011] Furthermore, the back side of the movable rod passes through the front sides of the guide cylinder and the connecting cylinder and is fixed to the back wall of the inner cavity of the guide cylinder, and the movable rod is rotatably connected to the inside of the connecting cylinder.
[0012] Furthermore, the smooth component also includes an anti-blocking layer bonded to the inner side of the connecting layer, and the anti-blocking layer is a nano-ceramic material coating.
[0013] Furthermore, the base layer is a polyurethane waterproof coating layer, and the connecting layer is a fluorocarbon coating layer.
[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0015] 1. The anti-blocking and heat-free ash removal device of the dust collector ash hopper of the thermal power plant starts the motor to point the nozzle toward the bottom of the dust collector ash hopper body, then starts the purge device, and the air enters the inside of the hose through the connecting pipe, and then uses the nozzle to spray to the bottom of the dust collector ash hopper body to make the dust fall.
[0016] 2. The anti-blocking and heat-free ash removal device of the dust collector hopper of the thermal power plant makes the inner wall of the inner cavity of the dust collector hopper body waterproof and anti-adhesion through the composition of various materials in the smooth component, and greatly reduces the probability of dust adhering to the inner wall of the inner cavity of the dust collector hopper body. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the anti-blocking mechanism of the utility model;
[0019] Figure 3 For this utility model Figure 2 A schematic diagram of the structure enlargement in the middle;
[0020] Figure 4 It is a schematic diagram of the smooth component of the utility model.
[0021] In the figure: 1 box body, 2 anti-blocking mechanism, 201 purge device, 202 connecting pipe, 203 vertical frame, 204 motor, 205 connecting rod, 206 worm, 207 worm wheel, 208 movable rod, 209 connecting cylinder, 210 guide cylinder, 3 dust collector hopper body, 4 smooth component, 401 base layer, 402 connecting layer, 403 anti-blocking layer, 5 ash outlet, 6 bracket, 7 blower. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1 In this embodiment, a dust collector ash hopper anti-blocking and heat-free ash removal device for a thermal power plant includes a box body 1, a dust collector ash hopper main body 3 is fixedly connected to the lower surface of the box body 1, a smooth component 4 is provided on the inner wall of the dust collector ash hopper main body 3, an anti-blocking mechanism 2 is provided inside the dust collector ash hopper main body 3, an ash outlet 5 is fixed at the bottom end of the dust collector ash hopper main body 3, and four supporting legs are fixed on the lower surface of the box body 1.
[0024] A bracket 6 is fixed to the left side of the box body 1 , and a blower 7 is fixed to the upper surface of the bracket 6 .
[0025] See also Figure 2-3In order to make the dust fall, the anti-blocking mechanism 2 in this embodiment includes a connecting plate fixed to the right side of the right supporting leg, a purge device 201 is fixed to the right side of the connecting plate, and the air outlet end of the purge device 201 is fixedly connected with a connecting pipe 202, a vertical frame 203 is fixed to the right side of the dust collector hopper body 3, a motor 204 is fixed to the right side of the vertical frame 203, a connecting rod 205 is fixed to the outside of the output shaft of the motor 204, a worm 206 is fixed to the left end of the connecting rod 205, a worm gear 207 is meshed on the outside of the worm gear 206, a movable rod 208 is fixed inside the worm gear 207, a connecting cylinder 209 is fixed to the right side wall of the inner cavity of the dust collector hopper body 3, and a guide cylinder 210 is rotatably connected to the outside of the connecting cylinder 209.
[0026] In this example, a connecting box is fixed to the right side wall of the inner cavity of the dust collector hopper body 3, and the worm 206 is rotatably connected to the left side wall of the inner cavity of the connecting box. The left end of the guide cylinder 210 is fixedly connected to a nozzle, and the end of the connecting pipe 202 away from the purging device 201 is fixed to the outside of the connecting cylinder 209. A hose is fixedly connected between the inside of the nozzle and the connecting pipe 202. By starting the motor 204, the connecting rod 205 starts to drive the worm 206 to rotate, so that the worm gear 207 drives the movable rod 208 to rotate, so that the guide cylinder 210 starts to flip, and the back side of the movable rod 208 passes through the front of the guide cylinder 210 and the connecting cylinder 209 and is fixed to the back wall of the inner cavity of the guide cylinder 210. The movable rod 208 is rotatably connected to the inside of the connecting cylinder 209. When the guide cylinder 210 starts to flip, the nozzle is directed to the bottom direction of the dust collector hopper body 3, and then the purging device 201 is started, and the air enters the inside of the hose through the connecting pipe 202, and then is sprayed to the bottom of the dust collector hopper body 3 using the nozzle to make the dust fall.
[0027] It should be noted that by starting the motor 204, the nozzle is directed toward the bottom of the dust collector hopper body 3, and then the purge device 201 is started, the air enters the interior of the hose through the connecting pipe 202, and then is sprayed toward the bottom of the dust collector hopper body 3 through the nozzle to make the dust fall.
[0028] See also Figure 4 In order to reduce the probability of dust adhering to the inner wall of the inner cavity of the dust collector hopper body 3, the smooth component 4 in this embodiment includes a base layer 401 bonded to the inner wall of the inner cavity of the dust collector hopper body 3, and a connecting layer 402 is bonded to the inner side of the base layer 401.
[0029] In this example, the smooth component 4 also includes an anti-blocking layer 403 bonded to the inner side of the connecting layer 402. The anti-blocking layer 403 is a nano-ceramic material coating. The nano-ceramic material coating of the anti-blocking layer 403 can reduce the friction between the dust and the inner wall of the inner cavity of the dust collector hopper body 3, thereby reducing the probability of dust adhering to the inner wall of the inner cavity of the dust collector hopper body 3. The base layer 401 is a polyurethane waterproof coating layer, and the polyurethane waterproof coating material of the base layer 401 can achieve the purpose of waterproofing. The connecting layer 402 is a fluorocarbon coating layer, and the fluorocarbon coating material of the connecting layer 402 can achieve the purpose of anti-adhesion.
[0030] It should be noted that, through the composition of various materials in the smooth component 4, the inner wall of the inner cavity of the dust collector hopper body 3 is made waterproof and anti-adhesive, and the probability of dust adhering to the inner wall of the inner cavity of the dust collector hopper body 3 is greatly reduced.
[0031] It can be understood that the electrical components appearing in the text are all electrically connected to the main controller and the power supply and the electrical components appearing in the text are all conventionally known devices, and this application will not go into too much detail. The main controller can be a conventionally known device that plays a control role for a computer, etc. The control circuit of the main controller can be realized by simple programming by technicians in this field, and the provision of power supply is also common knowledge in this field. In addition, the utility model is mainly used to protect mechanical devices, so the utility model will not explain the control method and circuit connection in detail. At the same time, the parts not described in detail in the utility model are all common knowledge to technicians in this field.
[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0033] The working principle of the above embodiment is:
[0034] (1) When the anti-blocking and heat-free ash removal device for the dust collector hopper of the thermal power plant is used, when dust blockage occurs inside the dust collector hopper body 3 at the bottom of the dust collector hopper of the thermal power plant, the motor 204 is started to make the connecting rod 205 start to drive the worm 206 to rotate, so that the worm gear 207 drives the movable rod 208 to rotate, so that the guide cylinder 210 starts to flip, so that the nozzle is facing the bottom of the dust collector hopper body 3, and then the purge device 201 is started, and the air enters the interior of the hose through the connecting pipe 202, and then the nozzle is used to spray to the bottom of the dust collector hopper body 3 to make the dust fall.
[0035] (2) In order to reduce the probability of dust clogging, the polyurethane waterproof coating material of the base layer 401 can achieve the purpose of waterproofing, and the fluorocarbon coating material of the connecting layer 402 can achieve the purpose of anti-adhesion. The nano-ceramic material coating of the anti-blocking layer 403 can reduce the friction between the dust and the inner wall of the inner cavity of the dust collector hopper body 3, thereby reducing the probability of dust adhering to the inner wall of the inner cavity of the dust collector hopper body 3.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0037] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.
Claims
1. A dust hopper anti-blocking and heat-free dust removal device for a thermal power plant, comprising a housing (1), characterized in that: The lower surface of the box body (1) is fixedly connected to a dust collector ash hopper body (3), the inner wall of the dust collector ash hopper body (3) is provided with a smooth component (4), the interior of the dust collector ash hopper body (3) is provided with an anti-blocking mechanism (2), the bottom end of the dust collector ash hopper body (3) is fixed with an ash outlet (5), and the lower surface of the box body (1) is fixed with four legs; The anti-blocking mechanism (2) comprises a connecting plate fixed to the right side of the right supporting leg, a purge device (201) is fixed to the right side of the connecting plate, an air outlet end of the purge device (201) is fixedly connected to a connecting pipe (202), a vertical frame (203) is fixed to the right side of the dust collector hopper body (3), a motor (204) is fixed to the right side of the vertical frame (203), a connecting rod (205) is fixed to the outer side of the output shaft of the motor (204), a worm (206) is fixed to the left end of the connecting rod (205), a worm gear (207) is meshed on the outer side of the worm gear (206), a movable rod (208) is fixed inside the worm gear (207), a connecting cylinder (209) is fixed to the right side wall of the inner cavity of the dust collector hopper body (3), and a guide cylinder (210) is rotatably connected to the outer side of the connecting cylinder (209); The smooth component (4) comprises a base layer (401) bonded to the inner wall of the inner cavity of the dust collector hopper body (3), and a connecting layer (402) is bonded to the inner side of the base layer (401).
2. The anti-blocking and heat-tracing-free ash removal device for dust collector hopper of a thermal power plant according to claim 1, characterized in that: A bracket (6) is fixed on the left side of the box body (1), and a blower (7) is fixed on the upper surface of the bracket (6).
3. The anti-blocking and heat-tracing-free ash removal device for dust collector hopper of a thermal power plant according to claim 1, characterized in that: A connection box is fixed to the right side wall of the inner cavity of the dust collector hopper body (3), and the worm (206) is rotatably connected to the left side wall of the inner cavity of the connection box.
4. The anti-blocking and heat-tracing-free ash removal device for dust collector hopper of a thermal power plant according to claim 1, characterized in that: The left end of the guide cylinder (210) is fixedly connected to a nozzle, one end of the connecting tube (202) away from the purge device (201) is fixed to the outside of the connecting cylinder (209), and a hose is fixedly connected between the inside of the nozzle and the connecting tube (202).
5. The anti-blocking and heat-tracing-free ash removal device for dust collector hopper of a thermal power plant according to claim 1, characterized in that: The back side of the movable rod (208) penetrates the front sides of the guide tube (210) and the connecting tube (209) and is fixed to the back wall of the inner cavity of the guide tube (210). The movable rod (208) is rotatably connected to the inside of the connecting tube (209).
6. The anti-blocking and heat-tracing-free ash removal device for dust collector hopper of a thermal power plant according to claim 1, characterized in that: The smooth component (4) further comprises an anti-blocking layer (403) bonded to the inner side of the connecting layer (402), and the anti-blocking layer (403) is a nano-ceramic material coating.
7. The anti-blocking and heat-tracing-free ash removal device for dust collector hopper of a thermal power plant according to claim 1, characterized in that: The base layer (401) is a polyurethane waterproof coating layer, and the connecting layer (402) is a fluorocarbon coating layer.
Citation Information
Cited By
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