Non-working face coal overflow detection device for coal conveying belt

By designing a coal overflow detection device for coal conveying belts, including lateral coal barrier components, coal overflow detection components and cleaning units, the problem of coal material overflow to non-working surfaces during coal conveying is solved, and the effect of reducing dust pollution, simplifying operation and reducing cleaning difficulty is achieved.

CN222808768UActive Publication Date: 2025-04-29JIANGXI YICHUN JING COAL THERMAL POWER CO LTD
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Patent Information

Application Number
CN202421597932.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-04-29
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

During the coal delivery process, the belt is prone to deviation due to the improper coal drop point or uneven coal control, and the coal material overflows to the non-working surface, causing coal loss, dust pollution and difficulty in cleaning along the line.

Method used

A non-working surface coal overflow detection device for coal conveying belts is designed, including a lateral coal barrier assembly, a coal overflow detection assembly and a cleaning unit. The lateral coal barrier assembly blocks coal material overflow through the side plate and the coal barrier plate. The coal overflow detection assembly uses the deflection of the detection plate to determine the overflow condition. The cleaning unit removes the coal material on the conveying belt through flexible bristles.

Benefits of technology

It effectively reduces the amount of coal material overflowing to non-working surfaces, reduces dust pollution and cleaning difficulties, and quickly detects coal overflow, simplifies the operation process and avoids the subsequent re-collecting of coal overflow.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coal overflow detection, in particular to a coal conveying belt non-working face coal overflow detection device which comprises a conveying frame, supporting legs fixedly installed at the lower end of the conveying frame, electric rollers rotationally arranged on the opposite sides of the conveying frame and close to the end, and a conveying belt wound around the outer sides of the electric rollers. Lateral coal blocking assemblies are symmetrically installed at the upper end of the conveying frame, a coal overflow detection assembly is arranged below the side portion of the conveying frame, and the problems that in the conveying process of coal, due to various factors, the coal is prone to falling off and accumulating on the non-working face of the coal, the counter weight is increased, the cleaning difficulty is increased, and dust pollution is caused are solved. Meanwhile, whether the coal overflows or not can be rapidly detected.
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Description

Technical Field

[0001] The utility model relates to the technical field of coal overflow detection, in particular to a coal overflow detection device for a non-working surface of a coal conveying belt. Background Art

[0002] Belt conveyor, also known as coal conveyor, is the most common coal conveying equipment. However, during the coal conveying process, the belt often deviates due to factors such as incorrect coal drop point and uneven coal quantity control, or the coal overflows the bin and the control personnel do not react in time, resulting in a large amount of coal falling onto the non-working surface of the coal conveyor. As time goes by, the coal on the non-working surface of the coal conveyor will not only accumulate more and more, but also cause the coal to fall along the line and fall into the middle of the coal conveyor, resulting in an increase in its counterweight, increasing the difficulty of cleaning for the staff and the dust pollution of this section of the belt. Utility Model Content

[0003] In response to the above problems, the present application provides a coal overflow detection device on the non-working surface of a coal conveyor belt, which solves the problem that during the coal transportation process, due to various factors, coal is easily dropped and accumulated on its non-working surface, resulting in increased counterweight and increased difficulty in cleaning, accompanied by dust pollution. At the same time, it can quickly detect whether the coal is overflowing.

[0004] The technical solution adopted by the utility model to solve the above technical problems is: a coal overflow detection device for a non-working surface of a coal conveyor belt, comprising a conveyor frame, a support leg fixedly installed at the lower end of the conveyor frame, a motorized roller rotatably arranged at the opposite side of the conveyor frame and close to the end, and a conveyor belt wound around the outer side of the motorized roller, the upper end of the conveyor frame is symmetrically equipped with a lateral coal blocking assembly, and a coal overflow detection assembly is arranged at the lower side of the conveyor frame;

[0005] The coal overflow detection assembly includes an "L"-shaped rod group, and the "L"-shaped rod groups are symmetrically arranged on both sides of the lower end surface of the conveying frame. The lower end of the "L"-shaped rod group is fixedly connected to a coal collecting box, and wedge blocks are symmetrically installed at both ends of the bottom of the coal collecting box. A coal overflow detection unit is fixedly installed in the middle of the lower end surface of the conveying frame, and the lower end of the coal overflow detection unit is located below the coal collecting box. A cleaning unit is installed on the side wall opposite to the coal overflow detection unit and below the conveyor belt.

[0006] Preferably, a coal guide plate is obliquely installed on the side wall of the conveying frame.

[0007] Preferably, the outer ring of the conveyor belt is evenly provided with coal material partition strips along its circumferential direction.

[0008] Preferably, the lateral coal blocking assembly comprises a side plate, the side plate is fixedly mounted on the upper end surface of the conveying frame, coal overflow grooves are evenly formed on the side plate, and a coal blocking plate is hingedly connected to the coal overflow groove near the upper end.

[0009] Preferably, the lower end of the middle portion of the coal collecting box is made of elastic material.

[0010] Preferably, the coal overflow detection unit includes a vertical plate, which is fixedly installed in the middle of the lower end surface of the conveying frame, and a rotating rod is rotatably installed on the side wall opposite to the vertical plate and deviated from the middle through a torsion spring, and a pressure plate is fixedly connected to the rotating rod at a position close to the vertical plate and below the middle of the coal collecting box, and a detection plate is fixedly connected to the end of the rotating rod away from the pressure plate and on the side different from the pressure plate.

[0011] Preferably, the cleaning unit comprises a transverse plate, and the transverse plate is fixedly installed on the side wall opposite to the vertical plate and near the upper end, and the upper surface of the transverse plate is evenly provided with flexible bristles, and the upper end of the flexible bristles is in contact with the lower end of the conveyor belt.

[0012] The beneficial effects of the utility model are as follows:

[0013] (1) The utility model discloses a coal overflow detection device for the non-working surface of a coal conveyor belt. The lateral coal blocking assembly can block the coal during the coal conveying process, thereby reducing the amount of coal overflowing from the non-working surface. When coal overflow occurs, the coal blocking plate will open outwards under the pressure of the coal. With the cooperation of the coal guide plate, the overflowed coal can be collected, thereby reducing dust pollution.

[0014] (2) The utility model discloses a coal overflow detection device for the non-working surface of a coal conveyor belt. In the coal overflow detection assembly, the coal overflow detection unit can utilize the weight of the coal to drive the detection plate to deflect, thereby facilitating the staff to quickly determine whether coal overflow has occurred. The operation is simple and the subsequent process of collecting the coal overflow is omitted.

[0015] (3) The utility model discloses a coal overflow detection device for the non-working surface of a coal conveyor belt, wherein a cleaning unit is arranged to clean the working surface of the conveyor belt during its rotation, thereby removing the coal attached to its surface, which not only maintains the cleanliness of the working surface, but also facilitates the subsequent manual control of the coal loading and conveying amount. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0018] Figure 2 For this utility model Figure 1 A schematic diagram of a cross-sectional three-dimensional structure;

[0019] Figure 3 For this utility model Figure 1 A schematic diagram of a three-dimensional structure viewed from above;

[0020] Figure 4 The utility model is a schematic diagram of the three-dimensional connection structure of the coal collecting box, the wedge block and the coal overflow detection unit.

[0021] In the figure: 1. conveyor frame; 11. coal guide plate; 2. support leg; 3. electric roller; 4. conveyor belt; 41. coal material partition bar;

[0022] 5. Lateral coal blocking assembly; 51. Side plate; 52. Overflow coal channel; 53. Coal blocking plate;

[0023] 6. Coal spill detection assembly; 61. "L"-shaped rod assembly; 62. Coal collecting box; 63. Wedge block;

[0024] 64. coal spill detection unit; 641. vertical plate; 642. rotating rod; 643. pressing plate; 644. detection plate;

[0025] 65. Cleaning unit; 651. Horizontal plate; 6525. Flexible bristles. DETAILED DESCRIPTION

[0026] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the utility model will be briefly introduced below in combination with the drawings and the description of the embodiments or the prior art. Obviously, the following description of the structure of the drawings is only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. It should be noted that the description of these embodiments is used to help understand the utility model, but does not constitute a limitation of the utility model.

[0027] like Figure 1-Figure 4 As shown, an embodiment of the utility model provides a coal overflow detection device for a non-working surface of a coal conveyor belt, comprising a conveyor frame 1, a support leg 2 fixedly mounted at the lower end of the conveyor frame 1, an electric roller 3 rotatably arranged at the opposite side of the conveyor frame 1 and close to the end, and a conveyor belt 4 wound around the outside of the electric roller 3, a lateral coal blocking assembly 5 is symmetrically mounted on the upper end of the conveyor frame 1, and a coal overflow detection assembly 6 is arranged at the lower side of the conveyor frame 1.

[0028] A coal guide plate 11 is obliquely mounted on the side wall of the conveying frame 1 .

[0029] The outer ring of the conveyor belt 4 is evenly provided with coal material partition strips 41 along its circumferential direction.

[0030] The lateral coal blocking assembly 5 comprises a side plate 51 , the upper end surface of the conveying frame 1 is fixedly mounted with the side plate 51 , coal overflow grooves 52 are evenly formed on the side plate 51 , and a coal blocking plate 53 is hingedly connected to the position of the coal overflow groove 52 near the upper end.

[0031] During specific work, coal is manually added to the upper end surface of the conveyor belt 4, and the electric roller 3 is started. The coal is driven by the electric roller 3 to be transported along the upper working surface of the conveyor belt 4. The coal partition bar 41 can automatically isolate the coal, so as to facilitate manual control of the coal conveying amount. The side plate 51 can block the coal, thereby reducing the amount of coal moving to the non-working surface of the conveyor belt 4. When the coal is inevitably offset, the coal will squeeze the coal blocking plate 53 and open it to the outside. At this time, the coal will overflow to the coal guide plate 11 through the coal overflow groove 52, and then fall downward from the coal guide plate 11 to the coal overflow detection component 6.

[0032] The coal overflow detection assembly 6 includes an "L"-shaped rod group 61, and the "L"-shaped rod group 61 is symmetrically arranged on both sides of the lower end surface of the conveying frame 1. The lower end of the "L"-shaped rod group 61 is fixedly connected to a coal collecting box 62. The lower end of the middle part of the coal collecting box 62 is made of elastic material, and wedge blocks 63 are symmetrically installed at both ends of the bottom of the coal collecting box 62. A coal overflow detection unit 64 is fixedly installed in the middle of the lower end surface of the conveying frame 1, and the lower end of the coal overflow detection unit 64 is located below the coal collecting box 62. A cleaning unit 65 is installed on the side wall opposite to the coal overflow detection unit 64 and below the conveying belt 4.

[0033] The coal overflow detection unit 64 includes a vertical plate 641, which is fixedly installed on the middle part of the lower end surface of the conveying frame 1. A rotating rod 642 is installed on the side wall opposite to the vertical plate 641 and deviated from the middle part through a torsion spring. A pressure plate 643 is fixedly connected to the rotating rod 642 at a position close to the vertical plate 641 and located below the middle part of the coal collecting box 62. A detection plate 644 is fixedly connected to the end of the rotating rod 642 away from the pressure plate 643 and on a side different from the pressure plate 643.

[0034] The cleaning unit 65 includes a transverse plate 651, which is fixedly installed on the side wall opposite to the vertical plate 641 and close to the upper end. Flexible bristles 652 are evenly arranged on the upper end surface of the transverse plate 651, and the upper end of the flexible bristles 652 is in contact with the lower end of the conveyor belt 4.

[0035] During specific operation, the coal falls downward along the coal guide plate 11 into the coal collecting box 62. Due to the presence of the wedge block 63, the coal will continue to roll downward along the upper inclined surface of the wedge block 63 to the middle of the coal collecting box 62. Since the lower end of the middle part of the coal collecting box 62 is made of elastic material, it will deform and squeeze the pressure plate 643 downward, while driving the pressure plate 643 and the rotating rod 642 to rotate, thereby driving the detection plate 644 to deflect. At this time, the staff can determine whether coal overflow occurs by observing the offset of the detection plate 644. After the upper end surface of the conveyor belt 4 rotates to the bottom, the flexible brush 652 can clean the conveyor belt 4, thereby removing the coal attached to its surface.

[0036] Working principle: Coal is added to the upper end surface of the conveyor belt 4 manually, and the electric roller 3 is started. The electric roller 3 drives the coal to be transported along the upper working surface of the conveyor belt 4. The coal partition bar 41 can automatically partition the coal, so as to facilitate manual control of the coal conveying amount. The side plate 51 can block the coal, thereby reducing the amount of coal moving to the non-working surface of the conveyor belt 4. When the coal is inevitably offset, the coal will squeeze the coal blocking plate 53 and open it to the outside. At this time, the coal will overflow to the coal guide plate 11 through the coal overflow groove 52, and then fall downward from the coal guide plate 11 to the coal overflow detection component 6;

[0037] The coal falls downward along the coal guide plate 11 into the coal collecting box 62. Due to the presence of the wedge block 63, the coal will continue to roll downward along the upper inclined surface of the wedge block 63 to the middle of the coal collecting box 62. Since the lower end of the middle part of the coal collecting box 62 is made of elastic material, it will deform and squeeze the pressure plate 643 downward, while driving the pressure plate 643 and the rotating rod 642 to rotate, thereby driving the detection plate 644 to deflect. At this time, the staff can determine whether coal overflow occurs by observing the offset of the detection plate 644. After the upper end surface of the conveyor belt 4 rotates to the bottom, the flexible brush 652 can clean the conveyor belt 4, thereby removing the coal attached to its surface.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A coal conveyor belt non-working surface coal overflow detection device, comprising a conveyor frame (1), a support leg (2) fixedly mounted on the lower end of the conveyor frame (1), a motorized roller (3) rotatably arranged on the opposite side of the conveyor frame (1) and close to the end, and a conveyor belt (4) wound around the outside of the motorized roller (3), characterized in that: A lateral coal blocking assembly (5) is symmetrically mounted on the upper end of the conveying frame (1), and a coal overflow detection assembly (6) is arranged below the side of the conveying frame (1); The coal spill detection assembly (6) comprises An "L"-shaped rod group (61) is symmetrically arranged on both sides of the lower end surface of the conveying frame (1). A coal collecting box (62), the lower end of the "L"-shaped rod group (61) is fixedly connected to the coal collecting box (62); Wedge-shaped blocks (63), wedge-shaped blocks (63) are symmetrically installed at both ends of the bottom of the coal collecting box (62); A coal overflow detection unit (64), wherein the coal overflow detection unit (64) is fixedly mounted in the middle of the lower end surface of the conveying frame (1), and the lower end of the coal overflow detection unit (64) is located below the coal collecting box (62); A cleaning unit (65) is installed on a side wall opposite to the coal spill detection unit (64) and located below the conveyor belt (4).

2. A coal overflow detection device for a non-working surface of a coal conveyor belt according to claim 1, characterized in that: A coal guide plate (11) is obliquely mounted on the side wall of the conveying frame (1).

3. A coal overflow detection device for a non-working surface of a coal conveyor belt according to claim 1, characterized in that: The outer ring of the conveyor belt (4) is evenly provided with coal material partition strips (41) along its circumferential direction.

4. A coal overflow detection device for a non-working surface of a coal conveyor belt according to claim 1, characterized in that: The lateral coal blocking assembly (5) comprises a side plate (51), the side plate (51) being fixedly mounted on the upper end surface of the conveying frame (1), the side plate (51) being evenly provided with coal overflow grooves (52), and a coal blocking plate (53) being hingedly connected to a position near the upper end of the coal overflow groove (52).

5. A coal overflow detection device for a non-working surface of a coal conveyor belt according to claim 1, characterized in that: The lower middle end of the coal collecting box (62) is made of elastic material.

6. A coal overflow detection device for a non-working surface of a coal conveyor belt according to claim 5, characterized in that: The coal overflow detection unit (64) comprises a vertical plate (641), the vertical plate (641) being fixedly mounted at the middle of the lower end surface of the conveying frame (1), a rotating rod (642) being rotatably mounted on the side wall opposite to the vertical plate (641) and deviating from the middle through a torsion spring, a pressing plate (643) being fixedly connected to the rotating rod (642) at a position close to the vertical plate (641) and located below the middle of the coal collecting box (62), and a detection plate (644) being fixedly connected to the end of the rotating rod (642) away from the pressing plate (643) and on a side different from the pressing plate (643).

7. A coal overflow detection device for a non-working surface of a coal conveyor belt according to claim 6, characterized in that: The cleaning unit (65) comprises a transverse plate (651) fixedly mounted on a side wall opposite to the vertical plate (641) and close to the upper end thereof; flexible bristles (652) are evenly arranged on the upper end surface of the transverse plate (651); the upper ends of the flexible bristles (652) are in contact with the lower end of the conveyor belt (4).